GAS GAS Enduro Series, Workshop Manual

Page: 63 / 72

Workshop manual
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aSSemBlING THe eNGINe
FITTING THE KICK-START SPROCKET ASSEMBLY
- Lubricate the kick-start shaft housing on the semi-crankcase.
- Insert the kick-start assembly, making sure that the ratchet is located between
the bracket and casing.
- Fit spring -1- into the semi-crankcase opening with pliers.
- Check that the kick-start spring centring bushing is in the correct position.
- Lubricate the kick-start inner sprocket bearing.
- Fit the kick-start inner sprocket, spacer washer and retaining ring -2-.
FITTING THE EXHAUST VALVE CENTRIFUGAL DRIVE SYSTEM
- Lubricate the semi-crankcase centrifugal shaft bearing.
- Fit centrifugal drive -2- to the semi-crankcase.
- Fit bracket -1- making sure that the output lever is correctly located in the
drive groove.
- Tighten the screws (arrows). Use threadlocker.
Tightening torque: 10 Nm.
- Fit the shaft and water pump sprocket.
FITTING THE CLUTCH
- Check that the primary shaft is clean and free of impurities.
- Fit washer -3-, bushing -2- and clutch basket bearings -1-.
- Lubricate the clutch basket bearings.
- Fit the clutch basket and then the washer (arrow).
Note:
Whenfittingtheclutchhub,takeintoaccounttheassemblypositionby
observing the mark made during the dismantling.
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