Gardner Denver Mako SCFS User Manual Download

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Document No. - 150SCFS Global-002

SCFS

User Instruction

Manual

SCFS

User Instruction

Manual

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Summary of Contents for Mako SCFS

Page 1: ...Document No 150SCFS Global 002 SCFS User Instruction Manual SCFS User Instruction Manual ...

Page 2: ...Gardner Denver Mako Compressors 1301 N Euclid Ave Princeton IL 61356 Phone 1 877 272 1675 Fax 1 217 224 7814 Website www makocompressors com ...

Page 3: ... the user is advised to contact the local MAKO Distributor who is supplied with revised and up dated information In any communication concerning these units it is essential to quote the MODEL SERIAL NUMBER and the YEAR of MANUFACTURE This information is located on the units nameplate see Fig 1 3 1 Throughout this manual all pressures quoted are gauge pressures unless otherwise stated This manual i...

Page 4: ...ce with the information given in the Maintenance section of this manual To assist in this matter your local MAKO Distributor can provide a number of optional maintenance agreements to suit your requirements These agreements provide the end user with the expertise of our factory trained technicians and the guarantee that only Genuine MAKO parts will be used The conditions of the MAKO Warranty are s...

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Page 6: ...gulations national safety regulations have to be observed This system must be operated under technically perfect conditions and in accordance with its intended use and the instructions set out in the operating manual This system must be operated only by safety conscious personnel who are fully aware of the dangers involved in the operation of this system If any functional problem is detected or su...

Page 7: ...intended to familiarize the user with the unit and its intended use The instructions contain important notes on how to operate the unit safely and cost effectively 1 4 Notes Observing these instructions will help to avoid risks reduce repair costs down times and to increase the reliability and service life of the unit The operating instructions in this manual are in addition to any applicable loca...

Page 8: ...Use of spare parts other than genuine MAKO spare parts Modifications and changes to the installation The warranty and liability conditions of the general terms and conditions of MAKO will not be extended by the notes above Any unauthorized change to this unit or the installation of components not accepted by the manufacturer i e fine separator will result in the withdrawal of the CE mark As a cons...

Page 9: ...The Unit Installation And Normal Operation Special Work Maintenance Warning Of Special Dangers Symbols And Explanations Logs And Daily Inspection Daily Log Book Out Of Service Daily Inspection And Log Entries Electric Energy Gas Dust Steam And Smoke Rooms Subject To Explosion Hazards Pneumatics Maintenance And Repair Normal Operation 3 2 3 2 3 4 3 6 3 9 3 10 3 10 3 10 3 11 3 6 3 7 3 8 3 7 3 5 3 3 ...

Page 10: ...uctions Appendices Engineering Drawings 5 1 6 1 5 1 5 2 5 3 6 1 6 2 6 1 1 6 1 1 Transport Machine Location Power Supply Standard Fill Procedure Automatic Flow Regulator Filling From Compressor Cascade Filling From Storage 5 1 5 1 5 1 6 1 6 4 6 1 6 2 Daily Log Book Sheet APP A ...

Page 11: ...gulations Organizational Measures Danger Important Note Instructions including supervisory responsibility and duty of notification for taking into account in plant factors for example regarding work organization sequences of operations personnel assigned to certain tasks are to be kept with the operating manual The personnel entrusted with the operation and or maintenance of the unit must have rea...

Page 12: ...e installed in such a way that it is adequately accessible 3 4 Installation And Normal Operation For the execution of maintenance work tools and workshop equipment adapted to the task at hand are absolutely necessary The personnel must be made familiar with the location and operation of fire extinguishers Observe all fire warning and fire fighting procedures Work on or with the unit must be carrie...

Page 13: ... do not chafe there are no leaks all fittings are firmly tightened all wires are connected correctly and are in good condition all safety valves and other pressure relief mechanisms are in good order and not blocked by e g dirt or paint the safety mechanisms are fully functional All air hoses are of the proper size and suitable for the relevant operating pressure Do not use chafed or damaged hoses...

Page 14: ...erating the unit prior to starting any special operations or maintenance work Appoint a person to supervise the activities Maintenance and repair work may only be carried out under the supervision of a person who is qualified to do the work Inspection maintenance and repair work may only be carried out with the unit being at rest and depressurized Protective equipment to be removed for this work h...

Page 15: ...st once a year Faults observed have to be immediately rectified and or reported to the responsible person Use only genuine MAKO spare parts Before removing or opening pressurized components positively isolate any source of pressure and depressurize the entire system Never weld or carry out any other work requiring heat near any components which may become Pressurized Maintenance And Repair Never w...

Page 16: ...ly and allow the unit to dry before returning unit to service Always re tighten screwed connections which have been loosened for maintenance and repair work If the set up maintenance or repairs require the removal of safety equipment this equipment has to be replaced and checked immediately after these activities Ensure that replacement parts are disposed of in a safe and environmentally friendly ...

Page 17: ...e place of operation Observe any existing national regulation if work is to be carried out in small rooms Work on high pressure air equipment must only be carried out by persons with special knowledge and experience of high pressure air systems Check all lines hoses and threaded connections regularly for leaks and obvious damage Damage must be Repaired immediately High pressure air may cause serio...

Page 18: ...3 8 Rooms Subject To Explosion Hazards Units with any type of electrical components must never be operated in areas subject to explosion hazards Exception Special units with the corresponding technical modifications Danger ...

Page 19: ...ized Bottle fig 3 7 1 No Access for Unauthorized Personnel fig 3 7 4 Read Operators Manual before continuing fig 3 7 5 Read Technical Manual before continuing fig 3 7 6 Warning See the User Instruction Manual for specific hazzards associated with this unit See the section of the users manual associated with this area of this unit for specific hazzards associated with this area ...

Page 20: ...book Keep this log with the unit at all times The daily log book should be checked before each session the unit is to be used After any perceived problem the unit must be taken out of service and Out Of Service must be written in daily log along with a description of the problem Do not try to use the until the problem is resolved Report any such perceived problem to appropriate service personnel A...

Page 21: ...blems are found that could effect the safe operation of the unit take the unit out of service and report the problem to service personnel Document any actions taken in daily log 3 All access panels must be in place 4 Place Your initials in the operator column 5 Unit can now be used 6 While unit is in use listen and look for air leaks If an air leak is detected take the unit out of service Report l...

Page 22: ...llow the efficient filling of bottles through the use of a cascade filling procedure 3 The ability to monitor and control the filling of mobile storage units 4 The strength to protect personnel in the event of a catastrophic failure of a SCBA SCUBA tank in the process of being filled Danger Do not use system for any application other than for breathing air system MODEL No of CYLINDERS MODEL SCFS2 ...

Page 23: ...g 4 2 1 Overall View 4 2 Layout 1 Hinged Top Maintenance Panel 2 Air Management Panel 4 Bank Single Regulator Panel is shown 3 SCBA SCUBA Fill Cells 4 Containment Shield Box Drawer 5 Drawer Latch 6 Drawer Latch Handle 2 3 4 5 6 1 ...

Page 24: ... inlet of the Regulator 6 directly to the compressor 6 Regulator This devise can be set to reduce the storage or compressor pressure to the proper fill pressure 7 Auxiliary Outlet This connection will allow this unit to be connected to a secondary fill station or be used to fill other storage or as a air sample test port 8 Outlet Pressure This Gauge will read the pressure at the outlet of the Regu...

Page 25: ...s unit when it is standing on the floor 5 2 Machine Location This unit requires the following and clearances 1 The unit should be located on a level surface capable of supporting it s weight 2 The unit should be in a relatively clean debris free dry shelter out of the elements with an ambient temperature between 25 13 F and 131 F 3 Access to a sufficient source of clean compressed air 4 An appropr...

Page 26: ...ps Wait for compressor to reach full pressure All access panels must be in place and all guards and safety devices are operating properly before any filling is begun 6 1 1 Filling From Compressor Danger Danger Danger Danger Danger 4 Check that the regulator outlet pressure see section 4 3 8 matches the pressure rating of the bottle All bottles being filled together must have the same pressure rati...

Page 27: ...ge see section 4 3 2 4 Check that the regulator outlet pressure see section 4 3 8 matches the pressure rating of the bottle All bottles being filled together must have the same pressure rating and filled at the lowest recommended fill rate Note Note Note Danger 5 Open fill station containment shield box drawer see section 4 2 4 6 Load customer supplied bottles into the bottle cells see section 4 2...

Page 28: ... bottles are filled 33 Continue to step 40 34 Close From Bank 4 valve see section 4 3 3 35 Start up compressor if it is not already started and open Bypass valve 36 Close fill valve see section 4 3 11 when bottle pressure see section 4 3 10 and regulator outlet pressure see section 4 3 8 equalize at desired pressure 37 Remove filled bottles per steps 11 thru 16 and Repeat process beginning at Step...

Page 29: ... adjusted when the regulator outlet pressure is being set After the bottles are checked loaded and connected check the regulator outlet pressure during the first fill cycle When bottles are ready to fill and the green SYSTEM READY see fig 6 2 1 light is on rather than opening the Fill Valve see section 4 3 11 on any regular fill panel press the START STOP FILL CYCLE button see fig 6 2 1 to begin t...

Page 30: ...APP A Date Comments Operator ...

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