6.
Operating Instructions
6-1
6.1
Standard Fill Procedure
Please read your owner's manual carefully
for important safety information.
Inspect unit and check your logs before
beginning to use the unit.
(see section 3.9 and 3.9.1)
Fill pressures and fill rates must be in
accordance with all local laws, regulations
and the bottle manufacturers
recommendations.
During the operation of this unit if for any
reason it is believed that contaminated air
has passed into the system or if any leaks
or other operational problems are found
take the unit out of service record the
problem in the Daily log (see section 3.9
and 3.9.1) and report the problem to the
appropriate personnel.
Choose the air source to fill from.
- To fill from the compressor and not use
storage continue to section 6.1.1.
- To begin filling from storage go to section
6.1.2.
1. - Make sure all valves on fill panel and in
containment drawer are closed.
2. - Check that the visual inspections and
hydro test of the bottle to be filled are
current. Check the bottle to be filled for it’s
correct pressure rating.
3. - Open bypass valve(see section 4.3 #5)
and turn on compressor. The compressor
will shut down when the air pressure set
point is reached and will restart
automatically when pressure drops. Wait for
compressor to reach full pressure.
All access panels must be in place and all
guards and safety devices are operating
properly before any filling is begun.
6.1.1 Filling From Compressor
Danger!
Danger!
Danger!
Danger!
Danger!
4. - Check that the regulator outlet pressure
(see section 4.3 #8) matches the pressure
rating of the bottle.
All bottles being filled together must have
the same pressure rating and filled at the
lowest recommended fill rate.
For any fill hoses that are not being used
the fill hose valve must be closed.
fill station containment shield box
drawer.(see section 4.2 #4)
Open fill station containment shield
box drawer.(see section 4.2 #4)
valves on customer supplied
bottles and fill hose valves.
connect fill hoses
bypass valve(see section 4.3
#5) and Turn off compressor.
5. - Open fill station containment shield box
drawer.(see section 4.2 #4)
6. - Load customer supplied bottles into the
bottle cells(see section 4.2 #3) and connect
fill hoses.
7. - Open valves on customer supplied
bottles and fill hose valves that are being
used.
8. - Close
9. - Open fill valve in accordance with bottle
manufacturer's instructions. Typically filling
is a slow process.
10. - Shut off fill valve when bottle pressure
and regulator outlet pressure equalize.
11. -
12. - Close
13. - Open bleed valves on any air hoses in
use.
14. - Dis
from bottles.
15. - Remove bottles.
16. - Close all bleed valves.
17. - Repeat Steps 2 through 16 until all
bottles are filled.
18. - Close
Danger!
Important!
Summary of Contents for Mako SCFS
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