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Table of Contents
2 / 72
America
January 2017
TABLE OF CONTENTS
1
Foreword..................................................4
1.1
About these operating instructions......4
1.2
Notes...................................................4
1.3
Intended use....................................... 5
1.4
Foreseeable misuse............................6
1.5
Service................................................ 6
1.6
Rating plate.........................................7
2
Safety requirements............................... 8
2.1
General safety instructions................. 8
2.2
Warnings about Special Types of
Hazard.................................................8
2.3
Protective and safety devices............. 9
2.4
Residual risks..................................... 9
2.5
Labeling of safety instructions............ 9
2.6
Safety symbol..................................... 10
2.7
Transport and installation....................13
2.8
Normal operation................................ 13
2.9
Special work....................................... 14
2.10
Modifications and changes to the
machine...............................................15
3
Design and function............................... 16
3.1
General description.............................16
3.2
Construction of the compressor..........17
3.3
System schematic for air-cooled
compressor......................................... 20
3.4
Oil circuit............................................. 21
3.5
Air circuit............................................. 22
3.6
Regulation...........................................22
3.7
Lubricant system.................................23
3.8
Heat recovery L160-L290................... 24
4
Transport and installation......................26
4.1
Transport.............................................26
4.2
Storage................................................27
4.3
Installation...........................................27
5
Preparing for commissioning................ 30
5.1
Piping.................................................. 30
5.2
Compressed air connection................ 30
5.3
Electrical connection...........................30
5.4
Cooling water connection................... 32
6
Commissioning and operation.............. 34
6.1
Initial commissioning...........................34
6.2
Normal operation................................ 36
6.3
Routine commissioning.......................37
6.4
downtime.............................................37
6.5
Commissioning after a fault................ 37
7
Clearing a fault........................................38
8
Maintenance and service....................... 44
8.1
General notes..................................... 44
8.2
Service................................................ 45
8.3
Inspection of protective and safety
devices................................................45
8.4
Routine maintenance..........................46
8.5
Maintenance plan............................... 47
8.6
Maintenance work...............................49
8.6.1
Filter mats........................................... 49
8.6.2
Switch cabinet inlet filter..................... 49
8.6.3
Oil change...........................................50
8.6.4
Oil filter................................................51
8.6.5
Oil fine separator................................ 52
8.6.6
Air filter................................................52
8.6.7
Connection terminals in the switch
cabinet / control transformer setting....53
8.6.8
Drive motor / lubricator....................... 54
8.6.9
Control system....................................55
8.6.10 Checking intervals for pressure
vessel and electrical installation..........55
8.6.11 Maintenance instructions and
lubricant recommendations for fixed
compressors........................................55
9
Appendix..................................................56
9.1
Decommissioning................................56
9.2
Consumables and auxiliary materials. 56
9.3
Disassembly........................................56
9.4
Disposal.............................................. 57
9.5
Limit values of dissolved matter..........57
9.6
Technical data.....................................58
9.6.1
L160-L200, 60Hz, air-cooled "A",
water-cooled "W"................................ 58
9.6.2
L250-L290, 60Hz, air-cooled "A",
water-cooled "W"................................ 59
Summary of Contents for L160 110A V2
Page 1: ...User manual Screw compressor L160 L290 V2 L160RS L290RS V2 America ZS1149274 03 January 2017...
Page 7: ...Foreword 1 January 2017 America 7 72 1 6 Rating plate Fig 1 1 Rating plate...
Page 69: ...Appendix 9 January 2017 America 69 72...
Page 70: ...9 Appendix 70 72 America January 2017...