Gamma Vacuum DIGITEL QPC Instruction Manual Download Page 15 | Manualshive

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5.6.

DIGITEL QPC Setup

Page 15

900031_J

900031_J - Controller configuration

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Summary of Contents for DIGITEL QPC

Page 1: ...DIGITEL QPC Controller Instruction manual www gammavacuum com 900031_J Original instructions...

Page 2: ...he content As far as practical we have ensured that the products have been designed and constructed to be safe and without risks when properly installed and used in accordance with their operating ins...

Page 3: ...14 5 2 Output voltage polarity type for each HV channel 14 5 3 Type of the HV output connectors 14 5 4 Number of output connectors per HV channel 14 5 5 Communication interface 14 5 6 DIGITEL QPC Setu...

Page 4: ...ctor J114 ETH 35 11 5 Connector J104 Misc I O 35 11 6 Connector J112 SER 36 12 Serial communication 38 12 1 Gamma protocol over serial connection 38 12 2 Gamma protocol response packet structure over...

Page 5: ...15 3 2 Required documentation 54 16 Disposal 55 Page 5 900031_J...

Page 6: ...t setup screen 24 Figure 10 Digital output screen 25 Figure 11 Relay setup screen 25 Figure 12 Serial port setup screen 26 Figure 13 Profibus setup screen 27 Figure 14 Ethernet setup screen 28 Figure...

Page 7: ...questions about safety operation or maintenance of the device please contact our nearest subsidiary Important safety information is highlighted as warning and caution instructions Obey these instructi...

Page 8: ...dentifies a possible hazard from a heavy object Warning Read the manual 1 3 Warnings WARNING Shock hazard Can cause injury or death Remove power before servicing AVERTISSEMENT Risque de choc lectrique...

Page 9: ...ad and understand operator s manual before using this machine Failure to follow operating instructions could result in injury or damage to equipment AVERTISSEMENT Lisez et comprenez le mode d emploi a...

Page 10: ...rviceable parts inside the controller power supply and voltages as high as 7 kV may be present Do not open the supply case under any circumstances In the event of the power supply requiring attention...

Page 11: ...Such parts may compromise safety Contact Gamma Vacuum with any questions CAUTION Read this entire manual and follow installation instructions Failure to do so may cause injury and may void warranty 2...

Page 12: ...ma Vacuum If equipment must be returned for inspection or repair obtain a return authorization from Gamma Vacuum prior to shipping Contact Gamma Vacuum for authorization and return instructions 3 2 Ch...

Page 13: ...Voltage HV cable for each pump ordered separately 3 A safety ground cable for each pump ordered separately 4 2 Installation procedure 1 Place the controller in its location and secure as necessary 2 C...

Page 14: ...MB style 2 Fischer matching safeconn connector type is mini banana style other HV connector types are available per request 5 4 Number of output connectors per HV channel There can be more than one HV...

Page 15: ...5 6 DIGITEL QPC Setup Page 15 900031_J 900031_J Controller configuration...

Page 16: ...in amps V Voltage in volts U Pressure units conversion factor 1 for Torr 1 33 for mbar and 133 for Pascal F Configured pump pressure factor Typically set to 1 See Supply setup on page 19 S Configured...

Page 17: ...osition Main power indicator lamp Color green When illuminated indicates input power present 7 TFT WVGA 800 x 480 Color LCD 16 9 aspect ratio touchscreen capable Primary user interface Four HV On and...

Page 18: ...sing redundant ground wire Verify safeconn interlock is satisfied If high voltage cable has optional safeconn interlock feature an additional connector is part of the high voltage cable Connect it to...

Page 19: ...te TSP controller is connected to the QPC controller Menu Invokes main menu Exit Clears screen and hides control buttons Turn On and Off Turns HV on and off for respective HV channel Figure 2 Home scr...

Page 20: ...p screen 9 3 Supply setup advanced options Available setup Main display value Configures home screen large value current voltage or pressure Pressure factor Configures pump pressure factor Configure f...

Page 21: ...system defaults Figure 6 System setup screen 9 5 Display setup Available setup Brightness level Configures screen brightness level 1 10 Screen saver Configures screen saver on and off state Turning sc...

Page 22: ...1 V 50 mA Voltage 1 V 1 kV Supply Source Selects supply driving analog output Options applicable to Pressure logarithmic and Current logarithmic functions Offset Valid range from 15 to 15 Output State...

Page 23: ...put 3 J104 pin 24 Digital input 4 J104 pin 25 By default all digital inputs are turned off function set to off Available functions OFF HV interlock HV switch TSP 1 interlock TSP 2 interlock HV interlo...

Page 24: ...7 Digital output 3 J104 pin 19 Digital output 4 J104 pin 37 By default all digital outputs are turned off function set to off Digital output signal 0 5 V Available functions OFF Pressure setpoint HV e...

Page 25: ...p Total of four relays on connector J104 Relay 1 J104 pins 1 2 3 Relay 2 J104 pins 4 5 6 Relay 3 J104 pins 7 8 9 Relay 4 J104 pins 10 11 12 By default all relays are turned off function set to off Set...

Page 26: ...0 115200 Data bits and stop bits Information only Serial protocol Selects serial protocol running on the serial port Supported protocols are Gamma Modbus ASCII and Modbus RTU NOTE Modbus register map...

Page 27: ...gures Ethernet IP address Subnet mask Configures Ethernet subnet mask address Gateway address Configures Ethernet gateway address Link state Information only Supported protocols Gamma protocol running...

Page 28: ...is currently sublimating TSP Armed TSP is running programmed mode but not currently sublimating TSP filament TSP Armed Supply is off TSP cannot continue because pressure window is set but supply is o...

Page 29: ...parameters defined in TSP setup window If TSP programmed mode is running this button will turn off TSP operation TSP setup Invokes TSP setup screen Figure 16 TSP sublimation view screen with controls...

Page 30: ...indow Turns on and off pressure window option When pressure window is enabled sublimation process will run only if pump pressure is within the defined pressure window If pump pressure is outside the d...

Page 31: ...xt rotate The Next option instructs the TSP to switch to next available filament in case where active filament burns out filament status open The Rotate option instructs the TSP to switch to next avai...

Page 32: ...ed Error 02 See Table Error status codes for description of the errors Vacuum Loss Short description of the error Detected Indicates error status Detected means error was detected at some time in the...

Page 33: ...sfied or HV switch is off HV cannot run See Digital input setup on page 23 for details 22 Pump size set to 0 L s HV cannot run 23 Supply not calibrated Current metering might not be accurate 26 Supply...

Page 34: ...ection HV cable to the controller insert mating connector into desired J50X connection and lock the connector SMB mini banana connectors are push on connectors Press firmly until the connector snaps i...

Page 35: ...y 3 NC 9 Relay 3 NO 10 Relay 4 Common 11 Relay 4 NC 12 Relay 4 NO 13 Reserved do not use ground 14 Reserved do not use ground 15 DIGITAL OUT 1 output digital 0 5 V d c 7 mA maximum 16 Reserved do not...

Page 36: ...ted in default or de energized state 11 6 Connector J112 SER Standard Sub D 9 pin female connector Connection to serial interface Supported serial standards are RS 232 RS 485 full duplex four wire set...

Page 37: ...RS 485 full duplex 4 wire TX 2 TX 8 GND 5 RX 3 RX 7 RS 485 half duplex 2 wire TX RX 2 TX RX 8 GND 5 Page 37 900031_J 900031_J Rear panel...

Page 38: ...cket and tells remote controllers to start decoding a message 2 ADDRESS 2 ASCII hex characters Range 00 through FF This field should be filled in with the hexadecimal representation of the integer add...

Page 39: ...r an error condition occurred STATUS ER The minimum packet also contains a RESPONSE CODE that is used either to pass an error code if STATUS ER or is available for each unit to use as needed for a STA...

Page 40: ...including the space before the checksum field and then dividing the result by 256 base 10 The integer remainder converted to two ASCII hex digits is the packet checksum When the controlling computer...

Page 41: ...rted to hex is 0x22 This is the command checksum Example in hex take 0x122 mod 0x100 and result is 0x22 This is the command checksum 3 The command to be sent to the unit is 01 01 22 cr 4 The unit will...

Page 42: ...o not type the quotes and the spaces are significant These examples assume unit address is set to 1 and use HV channel 1 Note Command checksum can be set to 00 to bypass checksum field verification by...

Page 43: ...re S is supply XXXX is current output voltage 0x0D Get pump status S 00 YY where S is supply YY is 00 for pump standby 01 for pump starting 02 for pump running 03 for pump cool down 04 for pump error...

Page 44: ...ly and X is Y for on and N for off 0x34 Get supply auto restart S YES or NO where S is supply 0x37 Turn on HV S where S is supply 0x38 Turn off HV S where S is supply 0x3B Get set setpoint Setpoints N...

Page 45: ...X X X X where X X X X is new TFTP server IP address X X X X is current TFTP server IP address If no parameter is specified the current TFTP server IP address is returned 0x58 Get set digital inputs N...

Page 46: ...for Volts per 100 nA 12 for Volts per 1 kV If only N parameter is specified the current analog output configuration is returned 0x72 Get TSP cycle on time T X where T is TSP X is current cycle on time...

Page 47: ...x8B Set TSP pressure supply T S where T is TSP and S is supply 0x8C Get TSP pressure supply T S where T is TSP and S is supply 0x8F Schedule firmware upgrade Send command and cycle power Upon power up...

Page 48: ...auto advance mode 0 for off 1 for next and 2 for rotate 0xEA Set TSP pressure high limit T X XE XX where T is TSP and X XE XX is new high pressure limit 0xEB Set TSP pressure low limit T X XE XX where...

Page 49: ...ication No address field is supplied in response No checksum field is supplied in response Termination field is two ASCII carriage return characters followed by ASCII line feed character followed by p...

Page 50: ...ma and space between them All data must be sent in ASCII printable format no binary or control characters 5 TERMINATOR 1 ASCII hex characters ASCII carriage return ASCII value of carriage return chara...

Page 51: ...um 125 W one or two supplies on 100 W three supplies on 80 W four supplies on Output connector type SHV 10 or Fischer Type other connector types are available per request SAFECONN connector HV Interlo...

Page 52: ...ation To expedite this process please forward this information to service gammavacuum com 15 1 3 Direct support Prior to recommending replacement parts or service at our facility Gamma Vacuum can assi...

Page 53: ...he parts which have been repaired or replaced After expiration of the applicable warranty period the Buyer shall be charged at Gamma Vacuum s then current prices for parts labour and transportation Re...

Page 54: ...be prepaid Items not labelled with an RMA number will be accepted however substantial delay in processing may result A standard restocking fee may apply NOTE Prior to issuance of an RMA the required d...

Page 55: ...l local and national safety and environmental requirements Particular care must be taken with any components that have been contaminated with dangerous process substances Take appropriate action to av...

Page 56: ...tion 2014 35 EU Low voltage directive LVD 2014 30 EU Electromagnetic compatibility EMC directive 2011 65 EU Restriction of certain hazardous substances RoHS directive as amended by Delegated Directive...

Page 57: ...ents Electrical Equipment Safety Regulations 2016 Electromagnetic Compatibility Regulations 2016 Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulatio...

Page 58: ...requirements Article 33 1 Declaration EU UK This product does not knowingly or intentionally contain Candidate List Substances of Very High Concern above 0 1 ww by article as clarified under the 2015...

Page 59: ...2700 4th Avenue E Suite 100 Shakopee MN 55379 USA 1 800 237 3603 952 445 4841 1 952 445 7615 info gammavacuum com www gammavacuum com Gamma Vacuum 2020 Part of the Atlas Copco Group...

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