Fujitsu PRIMERGY CX400 S1 Upgrade And Maintenance Manual Download Page 11

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Bestellnummer

Bearbeitungsstand

Content

Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

12.1

Cabling overview . . . . . . . . . . . . . . . . . . . . . . . . 191

12.2

Connectors on the boards . . . . . . . . . . . . . . . . . . . 192

12.3

Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199

13.1

Mechanical overview . . . . . . . . . . . . . . . . . . . . . . 199

13.1.1

Multi-node server system front
2.5 inch HDD/SSD model . . . . . . . . . . . . . . . . . . . . 199

13.1.2

Multi-node server system front
3.5 inch HDD model . . . . . . . . . . . . . . . . . . . . . . . 200

13.1.3

Multi-node server system rear . . . . . . . . . . . . . . . . . . 201

13.1.3.1

CX400 S1 server enclosure with CX250 S1 server nodes . . 201

13.1.3.2

CX400 S1 server enclosure with CX270 S1 server nodes . . 202

13.1.4

Multi-node server system interior . . . . . . . . . . . . . . . . 203

13.1.4.1

2.5-inch HDD/SSD model . . . . . . . . . . . . . . . . . . 203

13.1.4.2

3.5-inch HDD model . . . . . . . . . . . . . . . . . . . . . 204

13.2

Controls and indicators . . . . . . . . . . . . . . . . . . . . 205

13.2.1

Front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205

13.2.1.1

Controls on the front panel . . . . . . . . . . . . . . . . . . 206

13.2.1.2

Indicators on the front panel . . . . . . . . . . . . . . . . . 206

13.2.2

Hard disk drives . . . . . . . . . . . . . . . . . . . . . . . . . 207

13.2.2.1

Indicators on the hard disk drives . . . . . . . . . . . . . . 207

13.2.3

Power supply module . . . . . . . . . . . . . . . . . . . . . . 208

13.2.3.1

Indicator on hot-plug power supply module . . . . . . . . . 208

13.2.4

Server nodes . . . . . . . . . . . . . . . . . . . . . . . . . . 208

13.3

Minimum startup configuration . . . . . . . . . . . . . . . . 209

Summary of Contents for PRIMERGY CX400 S1

Page 1: ...Upgrade and Maintenance Manual English PRIMERGY CX400 S1 Server Enclosure Upgrade and Maintenance Manual Edition December 2012 ...

Page 2: ...on mbH www cognitas de Copyright 2012 Fujitsu Technology Solutions GmbH All rights reserved Delivery subject to availability right of technical modifications reserved All hardware and software names used are trademarks of their respective manufacturers The contents of this manual may be revised without prior notice Fujitsu assumes no liability for damages to third party copyrights or other rights ...

Page 3: ...of these components beyond their operating life may result in electrolyte leakage or depletion potentially causing emission of foul odor or smoke As a guideline in a normal office environment 25 C operating life is not expected to be reached within the maintenance support period 5 years However operating life may be reached more quickly if for example the product is used in a hot environment The c...

Page 4: ...onal Computer issued by JEITA the Japan Electronics and Information Technology Industries Association Technology controlled by the Foreign Exchange and Foreign Trade Control Law of Japan Documents produced by Fujitsu may contain technology controlled by the Foreign Exchange and Foreign Trade Control Law of Japan Documents which contain such technology should not be exported from Japan or transferr...

Page 5: ...inch chassis 24 2 3 2 For the 3 5 inch chassis 26 2 4 Documents you need at hand 27 2 4 1 Documents for the server enclosure 28 2 4 2 Documents for the server nodes 30 3 Important information 31 3 1 Safety instructions 31 3 2 CE conformity 37 3 3 FCC Class A Compliance Statement 38 3 4 Environmental protection 39 4 Basic hardware procedures 41 4 1 Shutting down the server node 41 4 2 Disconnecting...

Page 6: ... enclosure 61 4 9 1 2 5 inch chassis 61 4 9 1 1 Installing the top cover 2 61 4 9 1 2 Installing the top cover 1 62 4 9 2 3 5 inch chassis 63 4 9 2 1 Installing the top cover 63 4 10 Installing the server node dummy module 64 4 11 Installing the server node in the server enclosure 65 4 11 1 Basic information 65 4 11 2 Installing server node CX250 S1 66 4 11 3 Installing server node CX270 S1 66 4 1...

Page 7: ...ng the power supply module 86 6 4 1 Required tools 86 6 4 2 Preliminary steps 86 6 4 3 Removing the defective power supply module 87 6 4 4 Installing the new power supply module 87 6 4 5 Concluding steps 87 6 5 Replacing the power distribution board 88 6 5 1 Replacing the defective top PDB 88 6 5 1 1 Required tools 88 6 5 1 2 Preliminary steps 88 6 5 1 3 Removing the top PDB 89 6 5 1 4 Installing ...

Page 8: ... SSD tray 108 7 2 4 Replacing a 2 5 inch HDD SSD module 109 7 2 4 1 Required tools 109 7 2 4 2 Preliminary steps 109 7 2 4 3 Removing a 2 5 inch HDD SSD module 109 7 2 4 4 Installing a 2 5 inch HDD SSD module 110 7 2 4 5 Concluding steps 110 7 3 3 5 inch hard disk drives 110 7 3 1 HDD install order in the 3 5 inch chassis 110 7 3 1 1 Configuration with standard CPU 111 7 3 2 Installing 3 5 inch HD...

Page 9: ...emoving the 3 5 inch HDD SAS SATA backplane 127 7 4 2 4 Installing the 3 5 inch HDD SAS SATA backplane 129 7 4 2 5 Concluding steps 130 8 System fan 133 8 1 Basic Information 134 8 2 Replacing the fan in the fan module 136 8 2 1 Required tools 136 8 2 2 Preliminary steps 136 8 2 3 Removing the fan module 137 8 2 4 Removing the fan from the fan holder 139 8 2 5 Installing fan1 and fan2 141 8 2 5 1 ...

Page 10: ... 2 1 Required tools 166 10 2 2 2 Preliminary steps 166 10 2 2 3 Removing the linking board 167 10 2 2 4 Installing the linking board 168 10 2 2 5 Concluding steps 170 11 Front panel 171 11 1 Replacing the front panel board 172 11 1 1 Required tools 172 11 1 2 Preliminary steps 172 11 1 3 Removing the front ear bracket 173 11 1 4 Removing the front panel board 174 11 1 5 Installing the front panel ...

Page 11: ...sure with CX250 S1 server nodes 201 13 1 3 2 CX400 S1 server enclosure with CX270 S1 server nodes 202 13 1 4 Multi node server system interior 203 13 1 4 1 2 5 inch HDD SSD model 203 13 1 4 2 3 5 inch HDD model 204 13 2 Controls and indicators 205 13 2 1 Front panel 205 13 2 1 1 Controls on the front panel 206 13 2 1 2 Indicators on the front panel 206 13 2 2 Hard disk drives 207 13 2 2 1 Indicato...

Page 12: ...12 Bearbeitungsstand Bestellnummer Content ...

Page 13: ...ue number Reason for update 1 0 March 2012 Initial release 2 0 August 2012 Update release 3 0 December 2012 Update release Installing removing the front ear bracket chapter 4 Installing removing the rail kit cage nut chapter 11 Fan with detachable cable chapter 8 ...

Page 14: ...14 Upgrade and Maintenance Manual CX400 S1 Version history ...

Page 15: ...ing defective hardware components This manual focuses on on site maintenance tasks It is recommended to prepare each service assignment following remote diagnostics procedures as described in the ServerView Suite Local Service Concept LSC manual see section Documents you need at hand on page 27 V CAUTION The document at hand comprises procedures of a wide range of complexity Check the profile of q...

Page 16: ... you can obtain the relevant current versions using the order number U15000 C289 the order number for the Japanese market please refer to the configurator of the server http jp fujitsu com platform server primergy system The PDF files of the manuals can also be downloaded free of charge from the Internet The overview page showing the online documentation available on the Internet can be found usin...

Page 17: ...at are being emphasized Ê describes activities that must be performed in the order shown Abc indicates keys on the keyboard V CAUTION Pay particular attention to texts marked with this symbol Failure to observe this warning may endanger your life destroy the system or lead to the loss of data I indicates additional information notes and tips indicates the procedure category in terms of complexity ...

Page 18: ...18 Upgrade and Maintenance Manual CX400 S1 Introduction ...

Page 19: ...ERGY CX400 S1 Server Enclosure Operating Manual gives an introduction to server features and provides an overview of available hardware options Use the Fujitsu ServerView Suite management software to prepare hardware expansions ServerView Suite documentation is available online at http manuals ts fujitsu com http jp fujitsu com platform server primergy system for the Japanese market or from the Se...

Page 20: ...e partner for details on how to order expansion kits or spare parts Use the Fujitsu Illustrated Spares Catalog to identify the required spare part and obtain technical data and order information Illustrated Spares catalogs are available online at http manuals ts fujitsu com illustrated_spares EMEA market only ...

Page 21: ...er Replaceable Units CRU Customer Replaceable Units are intended for customer self service and may be installed or replaced as hot plug components during operation I Components that the customer is entitled to replace may differ according to the service form in his country Hot plug components increase system availability and guarantee a high degree of data integrity and fail safe performance Proce...

Page 22: ...cedures involving Field Replaceable Units must be performed exclusively by Fujitsu service personnel or technicians trained by Fujitsu Please note that unauthorized interference with the system will void the warranty and exempt the manufacturer from all liability Components that are handled as Field Replaceable Units Non hot plug fans SAS SATA backplanes Power backplane power distribution board Fr...

Page 23: ...ance are described in section Starting the maintenance task on page 77 Rack removal disassembly yes Making the server available removing the server from the rack if applicable Transport no Transporting the server to the service table where required depends on local customer conditions Maintenance procedures yes Maintenance procedures including preliminary and concluding software tasks Transport no...

Page 24: ...hassis Screw driver Bit insert Screw Usage Type Phillips PH2 No 2 hexagonal cross SW5 PZ2 Chassis 6 32 x 5 0 mm MS06050FD40 Phillips PH2 No 2 hexagonal cross SW5 PZ2 Chassis HDD backplane PDB boards 6 32 x 4 7 mm MU0603EHDD1 Phillips PH2 No 2 hexagonal cross SW5 PZ2 Chassis 6 32 x 3 5 mm MS06025FD10 Phillips PH2 No 2 hexagonal cross SW5 PZ2 Chassis 6 32 x 4 0 mm MS06010I000 Phillips PH1 No 1 HDD t...

Page 25: ...ps PH2 No 2 Midplane 6 32 x 5 5 mm MU06055BCI0 Phillips PH2 No 2 Front panel 6 32 x 5 0 mm MU06050IBJ1 Phillips PH2 No 2 system fans M5 x 10 mm MS50100I010 Screw driver Bit insert Screw Usage Type Table 2 List of required tools and used screws for the 2 5 inch chassis ...

Page 26: ...Z2 Chassis HDD tray 6 32 x 5 0 mm MS06050FD40 Phillips PH2 No 2 hexagonal cross SW5 PZ2 Chassis HDD backplane PDB boards 6 32 x 4 7 mm MU0603EHDD1 Phillips PH2 No 2 hexagonal cross SW5 PZ2 Chassis 6 32 x 3 5 mm MS06025FD10 Phillips PH2 No 2 hexagonal cross SW5 PZ2 Chassis 6 32 x 4 0 mm MS06010I000 Phillips PH2 No 2 Midplane MU06055BCI0 6 32 x 5 5 mm Table 3 List of required tools and used screws f...

Page 27: ...save place for future reference Unless stated otherwise all manuals are available online at http manuals ts fujitsu com under Industry standard servers or from the ServerView Suite DVD 2 supplied with your PRIMERGY server For the Japanese market please use the following address http jp fujitsu com platform server primergy manual Phillips PH2 No 2 Front panel 6 32 x 5 0 mmMU06050IBJ1 Phillips PH2 N...

Page 28: ... Suite DVD 2 or online System board and service labels Labels inside the side top server cover outlining connectors indicators and basic maintenance tasks Software documentation ServerView Suite Local Service Concept LSC user guide ServerView Operations Manager Server Management user guide Illustrated Spares catalog Spare parts identification and information system EMEA market only available for o...

Page 29: ... Desk leaflet サポートサービス for the Japanese market Additional documentation RAID documentation available online at http manuals ts fujitsu com under Industry standard servers Expansion Cards Storage Adapters Rack documentation Third party documentation Operating system documentation online help Peripherals documentation Document Description Table 4 Documentation you need at hand for the server enclos...

Page 30: ...0 S1 Reference Manual Information on configurable BIOS options and parameters available from the ServerView Suite DVD 2 or online PRIMERGY CX270 S1 Server Node Operating Manual available from the ServerView Suite DVD 2 or online PRIMERGY CX270 S1 Server Node Upgrade and Maintenance Manual available from the ServerView Suite DVD 2 or online D3196 BIOS Setup Utility for PRIMERGY CX270 S1 Reference M...

Page 31: ...tact your sales outlet or our customer service team The actions described in this manual shall be performed by technical specialists A technical specialist is a person who is trained to install the server including hardware and software Repairs to the device that do not relate to CSS failures shall be performed by service personnel Please note that unauthorized interference with the system will vo...

Page 32: ...self to a mains voltage in a range of 200 VAC to 240 VAC For the Japanese market there are two PSUs available PSU for 100V is set to a mains voltage in the range of 100V 240V Ensure that the local mains voltage lies within these limits This device must only be connected to properly grounded power outlets or connected to the grounded rack internal power distribution system with tested and approved ...

Page 33: ...casing is completely assembled and the rear covers for the installation slots have been fitted electric shock cooling fire protection interference suppression Only install system expansions that satisfy the requirements and rules governing safety and electromagnetic compatibility and those relating to telecommunication terminals If you install other expansions they may damage the system or violate...

Page 34: ... it to an unpainted non conducting metal part of the system Do not touch the circuitry on boards or soldered parts Hold the metallic areas or the edges of the circuit boards Install the screw removed during installation detaching internal options in former device position To use a screw of the different kind can cause a breakdown of equipment The installation indicated on this document is sometime...

Page 35: ...art of the system Any devices or tools that are used must be free of electrostatic charge Wear a suitable grounding cable that connects you to the external chassis of the system unit Always hold components with ESDs at the edges or at the points marked green touch points Do not touch any connectors or conduction paths on an ESD Place all the components on a pad which is free of electrostatic charg...

Page 36: ...のご注意 Never lift the server into the rack using the handles on the front panel When connecting and disconnecting cables observe the relevant instructions in the Important Information chapter of the technical manual for the corresponding rack The technical manual is supplied with the corresponding rack When installing the rack make sure that the anti tilt protection is correctly fitted For safety re...

Page 37: ...rtant information 3 2 CE conformity The system complies with the requirements of the EC directives 2004 108 EC regarding Electromagnetic Compatibility and 2006 95 EC Low Voltage Directive This is indicated by the CE marking CE Communauté Européenne ...

Page 38: ... harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between equipment and the receiver Connect the equipment into an outlet on a circuit different from that to which the r...

Page 39: ...constantly switched on should be switched off until they are needed as well as during long breaks and after completion of work Packaging information This packaging information doesn t apply to the Japanese market Do not throw away the packaging You may need it later for transporting the system If possible the equipment should only be transported in its original packaging Information on handling co...

Page 40: ...ing used devices manual via your local Fujitsu branch or from our recycling center in Paderborn Fujitsu Technology Solutions Recycling Center D 33106 Paderborn Tel 49 5251 525 1410 Fax 49 5251 525 32 1410 The device must not be disposed of with domestic waste This device is labeled in compliance with European directive 2002 96 EC on waste electrical and electronic equipment WEEE This directive set...

Page 41: ... step is only required when upgrading or replacing non hot plug components Ê Inform the system administrator that the server node will be shut down and put offline Ê Terminate all applications Ê Press the On Off button either on the rear or on the corresponding front panel to shut down the server node I If the system is running an ACPI compliant operating system pressing the On Off button will per...

Page 42: ...e power cord I Before disconnecting the power cord all server nodes must be shut down Figure 2 Removing the power cord from the PSU cable tie Ê Pull out the locking lever on the PSU cable tie 1 and loosen the loop 2 Ê Disconnect the power cord from the PSU and remove it from the cable tie 0 ...

Page 43: ...rate desk except when you remove install HDD PSU and Server Node It is not allowed to draw the CX400 S1 server enclosure partially out of the rack 4 3 1 Preliminary steps Ê Shutting down the server node on page 41 Ê Disconnecting the power cord on page 42 Ê If applicable disconnect all external cables Ê If you remove the CX400 S1 server enclosure out of the rack remove all HDD PSU and Server Node ...

Page 44: ...2 Removing the rear fixing brackets Figure 3 Loosen the rear fixing brackets with screws Ê Loosen the two rear fixing brackets by removing the two screws on each side Figure 4 Rear fixing brackets for the rail kit cage nuts Ê Remove the two rear fixing brackets on each side ...

Page 45: ... Server Node from the server enclosure In addition at least two people are needed when server enclosure is installed in the height of 25U or more For the Japanese market please refer to 安全上のご注意 Applies only to EMEA market as follows For configurations below 32 kg At least two people are needed to lift the server out of the rack cabinet For configurations below 55 kg At least three people are neede...

Page 46: ...onally a lifter is required in the following cases The server weighs more than 50 kg The server weighs more than 21 kg and is installed above the height of 25 U When using a lifter this removal procedure needs to be carried out by maintenance personnel Figure 5 Remove the server enclosure out of the rack A Ê Remove the screw on the front bracket ...

Page 47: ...tenance Manual 47 Basic hardware procedures Figure 6 Remove the server enclosure out of the rack B Ê Pull out the chassis from the rack I Remove the server enclosure from the rack carefully Must be done with at least two people ...

Page 48: ...example In this case the node bay must be closed within one hour In the meantime all remaining server nodes run in throttling mode with reduced performance 4 4 1 Removing the server node CX250 S1 V CAUTION Shut down the server node and disconnect all external cables Follow the safety instructions in the chapter Important information on page 31 Figure 7 Removing the server node CX250 S1 Ê Undo the ...

Page 49: ...er node for example In this case the node bay must be closed within one hour In the meantime all remaining server nodes run in throttling mode with reduced performance V CAUTION Shut down the server node and disconnect all external cables Follow the safety instructions in the chapter Important information on page 31 Figure 8 Removing the server node CX270 S1 Ê Undo the locking mechanism 1 of the r...

Page 50: ...ase of repairing a server node for example In this case the node bay must be closed within one hour In the meantime all remaining server nodes run in throttling mode with reduced performance V CAUTION Follow the safety instructions in the chapter Important information on page 31 Figure 9 Removing the server node dummy module Ê Undo the locking mechanism 1 of the release lever and pull the server n...

Page 51: ...ower cables from the outlet Failure to do so can cause electric shock For further safety information please refer to chapter Important information on page 31 4 6 1 2 5 inch chassis 4 6 1 1 Removing the top cover 1 Removing the top cover 1 allows you to replace the power distribution board the midplane and the fans Figure 10 Removing the top cover 1 from the 2 5 inch chassis A Ê Remove twelve screw...

Page 52: ... Lift the top cover 1 slide it in the direction of the arrow 2 and remove it 4 6 1 2 Removing the top cover 2 Removing the top cover 2 allows you also to replace the linking boards HDD backplane and the front panel cable Figure 12 Removing the top cover 2 from the 2 5 inch chassis A Ê Remove six screws and lift it up the top cover 1 ...

Page 53: ...ch chassis 4 6 2 1 Removing the top cover Figure 13 Removing the top cover from the 3 5 inch chassis A Ê Remove twelve screws from the top cover Figure 14 Removing the top cover from the 3 5 inch chassis B Ê Lift the top cover 1 slide it in the direction of the arrow 2 and remove it ...

Page 54: ...ply modules as described in section Removing the power supply module on page 84 Figure 15 Disconnecting the fan cables Ê Disconnect the fan cable C3 from the top PDB 1 see also Connectors on the PDB on page 135 Ê Remove six screws 2 Ê Remove the mounting bracket I For information about the cabling refer to chapter Cabling on page 191 ...

Page 55: ...rom the boards Cable C1 and C2 from the HDD backplanes Cable C4 C6 and C7 from the midplane Ê Slide the power cables trough the recess to get access to the screws Ê Disconnect the fan cable C3 from the bottom PDB 1 see also Connectors on the PDB on page 135 Ê Remove two screws 2 I For information about the cabling refer to chapter Cabling on page 191 ...

Page 56: ... power distribution module B Ê Push the power distribution module in the direction of the arrow Figure 18 Removing the power distribution module C Ê Lift the power distribution module out of the chassis Ê Remove all cables from the power distribution module I Take note of the cable positions ...

Page 57: ...Upgrade and Maintenance Manual 57 Basic hardware procedures 4 8 Installing the power distribution module Figure 19 Mounting positions in the chassis Figure 20 Mounting positions on the power distribution module ...

Page 58: ...ower cables to the boards Cable C1 to JP6 top PDB Cable C2 to JP6 bottom PDB Cable C4 to J2 top PDB Cable C4 to J2 bottom PDB Cable C6 to MB1_PWR_CONN top PDB Cable C6 to MB2_PWR_CONN top PDB Cable C7 to MB3_PWR_CONN bottom PDB Cable C7 to MB4_PWR_CONN bottom PDB I For information about the cabling refer to chapter Cabling on page 191 ...

Page 59: ...Installing the power distribution module A Ê Slide the power distribution module in the chassis The recess must fit with the bolts see figure 20 and figure 19 1 Figure 23 Installing the power distribution module B Ê Push the power distribution module in the direction of the arrow ...

Page 60: ...es Ê Slide the power cables trough the recess Ê Connect the fan cables C3 to the top and bottom PDBs 1 For information about the fan cabling refer to chapter Connectors on the PDB on page 135 and chapter Cabling on page 191 Ê Connect the power cables to the midplane and the HDD SSD backplane For information about the cabling refer to chapter Cabling on page 191 Ê Secure the mounting bracket with s...

Page 61: ...losure V CAUTION Before attaching the covers make sure no unnecessary parts or tools are left inside the server For further safety information please refer to chapter Important information on page 31 4 9 1 2 5 inch chassis 4 9 1 1 Installing the top cover 2 Figure 26 Installing the top cover 2 on the 2 5 inch chassis A Ê Place the top cover 2 on the chassis Ê Secure the top cover 2 with six screws...

Page 62: ...he top cover 1 Figure 27 Installing the top cover 1 on the 2 5 inch chassis A Ê Insert the top cover 1 in a slight angle 1 and slide it in the direction of the arrow 2 Figure 28 Installing the top cover 1 on the 2 5 inch chassis B Ê Push the top cover 1 down and secure it with twelve screws ...

Page 63: ... 1 Installing the top cover Figure 29 Installing the top cover on the 3 5 inch chassis A Ê Insert the top cover in a slight angle 1 and slide it in the direction of the arrow 2 Figure 30 Installing the top cover from the 3 5 inch chassis B Ê Push the top cover down and secure it with twelve screws ...

Page 64: ... the server node dummy module V CAUTION Follow the safety instructions in the chapter Important information on page 31 Figure 31 Installing the server node dummy module Ê Carefully push the server node at the handle into the server enclosure until the locking mechanism snaps into place ...

Page 65: ... S1 Figure 32 Population rules for server nodes CX250 S1 Population rules for server nodes CX270 S1 Figure 33 Population rules for server nodes CX270 S1 I Not used bays must be equipped with server node dummy modules 1 Server node CX250 S1 bay 1 2 Server node CX250 S1 bay 2 3 Server node CX250 S1 bay 3 4 Server node CX250 S1 bay 4 1 Server node CX270 S1 bay 1 2 Server node CX270 S1 bay 2 ...

Page 66: ...mportant information on page 31 Figure 34 Installing the server node Ê Push the server node at the handle into the server enclosure until the locking mechanism snaps into place Ê If applicable connect all external cables to the server node 4 11 3 Installing server node CX270 S1 V CAUTION Follow the safety instructions in the chapter Important information on page 31 ...

Page 67: ...the server enclosure until the locking mechanism snaps into place Ê If applicable connect all external cables to the server node 4 12 Mounting the server enclosure in the rack 4 12 1 Seating the server on the rack rails V CAUTION At least two people are needed to position the server on the rack rails For the Japanese market please refer to 安全上のご注意 ...

Page 68: ...he height of 25 U When using a lifter this installation procedure needs to be carried out by maintenance personnel For configurations below 32 kg At least two people are needed to lift the server into the rack cabinet For configurations below 55 kg At least three people are needed to lift the server into the rack cabinet For configurations above 55 kg At least four people are needed to lift the se...

Page 69: ...Maintenance Manual 69 Basic hardware procedures Figure 36 Mounting the server enclosure into the rack A Ê Install the server enclosure into the rack I At least two people are needed to position the server on the rack rails ...

Page 70: ...70 Upgrade and Maintenance Manual CX400 S1 Basic hardware procedures Figure 37 Mounting the server into the rack B Ê Secure the screw on the front bracket screw torque 25 in lb ...

Page 71: ...the rail kit cage nut Figure 38 Installing two rail kit cage nuts in the rack mounting holes on each side Ê Install two rail kit cage nuts in the rack mounting holes on each side Figure 39 Rear fixing brackets for the rail kit cage nuts Ê Install the two rear fixing brackets on each side ...

Page 72: ...72 Upgrade and Maintenance Manual CX400 S1 Basic hardware procedures Figure 40 Fastening the rear fixing brackets with screws Ê Fasten the two rear fixing brackets with two screws on each side ...

Page 73: ...strip see also Technical Manual for the rack I A phase redundancy in the power supply of the server enclosure can be set up if two hot plug PSUs are installed In this case each of the PSUs is either connected to two different phases or to two separate circuits of the internal power supply network Ê Ensure that the indicator on the PSU lights up green I For more information see section Power supply...

Page 74: ...ual CX400 S1 Basic hardware procedures Figure 41 Securing the power cord with the cable tie Ê Loop the cable tie around the power cord and the handle of the power supply module 1 Ê Pull tight the cable tie 2 to secure the power cord ...

Page 75: ...applicable connect all external cables to the server node Figure 42 Controls and indicators of the server node Ê Press the On Off button either on the rear or on the corresponding front panel to start up the server node The power on indicator is lit green and the ID indicator is off I For more information refer to section Front panel on page 205 1 ID indicator 2 On Off button Power on indicator ...

Page 76: ...76 Upgrade and Maintenance Manual CX400 S1 Basic hardware procedures ...

Page 77: ...tatus reported to the BMC Using the ID button on the front panel Ê Press the ID button on the front panel to switch on the system identification LEDs I For further information refer to section Front panel on page 205 5 2 Completing the maintenance task 5 2 1 Switching off the ID indicator Press the ID button on the front panel The ID indicator can also be deactivated via the BMC Web interface and ...

Page 78: ...ice a slight performance impact during rebuild 5 2 3 Using the Chassis ID Prom Tool System information like server name and model housing type serial number and manufacturing data are stored in the BMC In order to integrate your system into the ServerView management environment and to enable server installation using the ServerView Installation Manager system data needs to be complete and correct ...

Page 79: ...it is heavy so handle it carefully If you drop it by mistake injuries may result Follow the safety instructions in the chapter Important information on page 31 6 1 Basic information The server enclosure uses a hot plug PSU which automatically sets itself to a mains voltage in the range of 200 240 V For the Japanese market there are two PSUs available PSU for 100V is set to a mains voltage in the r...

Page 80: ...ions if one PSU failed system can continue to work but it goes to a throttling mode and it affects performance until replacement of the PSU 6 1 1 General equipping rules Figure 44 Population rules for the power supply modules Both power supply modules must be of the same type 6 2 Installing the power supply module 1 Power supply module bay 1 top 2 Power supply module bay 2 bottom Customer Replacea...

Page 81: ...e handle of the dummy cover in the direction of the arrow 1 Ê Swivel out the dummy cover 2 and remove it V CAUTION Keep the dummy cover for future use If the power supply module is removed and not replaced with a new one the dummy cover must be reinstalled due to cooling to comply with applicable EMC regulations regulations on electromagnetic compatibility and to protect against fire Average task ...

Page 82: ...ade and Maintenance Manual CX400 S1 Power supply 6 2 3 Installing the power supply module Figure 46 Unlocking the power supply module Ê Push the handle of the power supply module in the direction of the arrow ...

Page 83: ...le of the power supply module as far as it will go in the direction of the arrow 2 I Make sure that the power supply module engages correctly in the bay and is locked in position This is the only way to prevent the power supply unit from sliding out of its bay and being damaged during transportation 6 2 4 Concluding steps Perform the following procedures Ê Connecting the power cord on page 73 ...

Page 84: ...ding steps tool less Main steps tool less 6 3 2 Preliminary steps Perform the following procedures Ê Disconnecting the power cord on page 42 Figure 48 Removing the power supply module Ê Pull the handle of the power supply module halfway upward in the direction of the arrow 1 Customer Replaceable Units CRU Average task duration 5 minutes ...

Page 85: ... leave the bay for the power supply module empty for more than two minutes during operation Otherwise excessive temperatures could damage system components 6 3 3 Installing the dummy cover Figure 49 Installing the power supply dummy cover Ê Attach the dummy cover on the left side 1 I Ensure the correct direction marked with an arrow on the dummy cover Ê Close the dummy cover 2 until it fits into p...

Page 86: ...be of the same type 6 4 1 Required tools Preliminary and concluding steps tool less Main steps tool less 6 4 2 Preliminary steps Perform the following procedures Ê Only when replacing a power supply module in a non redundant configuration Shutting down the server node on page 41 Ê Check which power supply module is defective A power supply module is defective when the indicator on the PSU module l...

Page 87: ...pply module on page 84 6 4 4 Installing the new power supply module Ê Install the power supply module as described in section Installing the power supply module on page 82 6 4 5 Concluding steps Perform the following procedures Ê Connecting the power cord on page 73 Ê Only when replacing a power supply module in a non redundant configuration Switching on the server node s on page 75 ...

Page 88: ... 6 5 1 1 Required tools Preliminary and concluding steps Phillips PH2 No 2 screw driver Main steps Phillips PH2 No 2 screw driver 6 5 1 2 Preliminary steps Perform the following procedures Ê Shutting down the server node on page 41 Ê Removing the server enclosure out of the rack on page 43 V CAUTION For ALL service tasks remove the CX400 S1 server enclosure out of the rack and put it on a separate...

Page 89: ...emoving the server node from the server enclosure on page 48 Ê Removing the power supply module on page 84 Ê Opening the server enclosure on page 51 Ê Removing the power distribution module on page 54 6 5 1 3 Removing the top PDB Figure 50 Removing top PDB A Ê Remove four screws to loosen the board from the cage Figure 51 Removing top PDB B ...

Page 90: ...anual CX400 S1 Power supply Ê Remove four screws to loosen the board from the standoffs Figure 52 Removing top PDB C Ê Carefully push down the board to disengage the pin header 1 Ê Remove the board in the direction of the arrow 2 ...

Page 91: ...e 53 Installing the top PDB A Ê Carefully insert the board in the direction of the arrow 1 The connector on the top PDB must fit with the pin header 2 Ê Carefully press the board in the direction of the arrow 3 Ensure that the pin header is properly connected Figure 54 Installing the top PDB B ...

Page 92: ... Concluding steps Perform the following procedures Ê Installing the power distribution module on page 57 Ê Closing the server enclosure on page 61 Ê Installing the power supply module on page 80 Ê Installing the server node in the server enclosure on page 65 Ê Mounting the server enclosure in the rack on page 67 Ê Switching on the server node s on page 75 Ê Using the Chassis ID Prom Tool on page 7...

Page 93: ...n steps Phillips PH2 No 2 screw driver 6 5 2 2 Preliminary steps Perform the following procedures Ê Shutting down the server node on page 41 Ê Removing the server enclosure out of the rack on page 43 V CAUTION For ALL service tasks remove the CX400 S1 server enclosure out of the rack and put it on a separate desk It is not allowed to draw the CX400 S1server enclosure partially out of the rack Ê Re...

Page 94: ...Ê Opening the server enclosure on page 51 Ê Removing the power distribution module on page 54 6 5 2 3 Removing the bottom PDB Figure 56 Removing bottom PDB A Ê Remove six screws to loosen the board from the cage Figure 57 Removing bottom PDB B Ê Remove four screws to loosen the board from the standoffs ...

Page 95: ...CX400 S1 Upgrade and Maintenance Manual 95 Power supply Figure 58 Removing bottom PDB C Ê Carefully lift up the board to disengage the pin header 1 Ê Remove the board in the direction of the arrow 2 ...

Page 96: ...e bottom PDB Figure 59 Installing bottom PDB A Ê Carefully insert the board in the direction of the arrow 1 The connector on the bottom PDB must fit with the pin header 2 Ê Carefully press the board in the direction of the arrow 3 Ensure that the pin header is properly connected ...

Page 97: ...grade and Maintenance Manual 97 Power supply Figure 60 Installing bottom PDB B Ê Secure the board with four screws on the standoffs Figure 61 Installing bottom PDB C Ê Secure the board with six screws in the cage ...

Page 98: ...power distribution module on page 57 Ê Closing the server enclosure on page 61 Ê Installing the power supply module on page 80 Ê Installing the server node in the server enclosure on page 65 Ê Mounting the server enclosure in the rack on page 67 Ê Switching on the server node s on page 75 Ê Using the Chassis ID Prom Tool on page 78 ...

Page 99: ...n the OS you can configure the write cache settings for the hard disk drives If a power failure should occur while the write cache is enabled cached data may be lost When disposing of transferring or returning a hard disk or solid state drive wipe out the data on the drive for your own security Rough handling of hard disk drives may damage the stored data To cope with any unexpected problems alway...

Page 100: ...s of SAS HDDs SATA HDDs and SSDs within the same logical drive RAID array are not supported If the server enclosure has the corresponding RAID configuration HDD modules can also be replaced during operation 7 1 1 General equipping rules Solid state drives SSDs are always equipped before installing hard disk drives Hard disk drives solid state drives with different capacities are installed from hig...

Page 101: ...solid state drives 7 2 2 5 inch hard disk drives solid state drives 7 2 1 HDD SSD install order in the 2 5 inch chassis Figure 62 HDD SSD install order in the 2 5 inch chassis Server node 1 HDD bay Server node 2 HDD bay Server node 3 HDD bay Server node 4 HDD bay ...

Page 102: ...7 8 9 10 11 12 2U HW RAID 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 not supported 1 2 3 6 means HDD mounting order Tray2 Tray4 Tray2 Tray2 Tray4 Tray1 Tray2 Tray3 Tray4 Onboard HW RAID SCU AHCI SCU LSI 2108 LSI 2108 LSI 2108 LSI 2108 AHCI SCU AHCI SCU AHCI red numbers disk slot numbering will be shown on RAID Manager software etc 1 0 4 5 Without E xpander HDD slot 0 1 2 3 4 5 ...

Page 103: ... 7 2 2 1 Required tools Preliminary and concluding steps tool less Main steps tool less 7 2 2 2 Preliminary steps Perform the following procedures Ê Locate the correct drive bay as described in section HDD SSD install order in the 2 5 inch chassis on page 101 Customer Replaceable Units CRU Average task duration 5 minutes ...

Page 104: ... a 2 5 inch HDD SSD tray I Empty HDD SSD trays have been installed into unused HDD SSD bays Before installing an additional HDD SSD the empty HDD SSD tray needs to be removed from the desired drive bay Ê Undo the locking mechanism of the release lever 1 Ê Swing the release lever in the direction of the arrow 2 Ê Pull out the HDD SSD tray 3 ...

Page 105: ...D SSD module Figure 66 Installing the 2 5 inch HDD SSD module Ê Insert the HDD SSD module into a drive bay and carefully push back as far as it will go 1 Ê Close the release lever in the direction of the arrow 2 7 2 2 5 Concluding steps Perform the following procedures Ê Performing a RAID array rebuild on page 78 ...

Page 106: ... combined into a RAID array If the drive is part of a RAID array you first need to delete the array using ServerView RAID Manager V CAUTION All data on all HDDs SSDs in the array will be lost Be sure to back up your data before deleting a RAID array I For further information please refer to the ServerView Suite RAID Management user guide available online at http manuals ts fujitsu com or from the ...

Page 107: ...drives solid state drives 7 2 3 3 Removing a 2 5 inch HDD SSD module Figure 67 Removing a 2 5 inch HDD SSD module Ê Undo the locking mechanism of the release lever 1 Ê Swing the release lever in the direction of the arrow 2 Ê Pull out the HDD SSD module 3 ...

Page 108: ...ule is not replaced immediately always replace the HDD SSD tray into the unused HDD SSD bay to comply with applicable EMC regulations and satisfy cooling requirements Figure 68 Installing a 2 5 inch HDD SSD tray Ê Insert the HDD SSD tray into the drive bay and carefully push back as far as it will go 1 Ê Close the release lever in the direction of the arrow 2 ...

Page 109: ...module can only be replaced during operation in conjunction with a corresponding RAID configuration All HDD SSD modules drives must be uniquely identified so that they can be reinstalled in their original mounting locations later If this is not done existing data can be lost 7 2 4 1 Required tools Preliminary and concluding steps tool less Main steps tool less 7 2 4 2 Preliminary steps Only applic...

Page 110: ...escribed in section Installing 2 5 inch HDD SSD modules on page 103 7 2 4 5 Concluding steps Perform the following procedures Ê Performing a RAID array rebuild on page 78 7 3 3 5 inch hard disk drives 7 3 1 HDD install order in the 3 5 inch chassis Figure 69 HDD install order in the 3 5 inch chassis Server node 1 HDD bay Server node 2 HDD bay Server node 3 HDD bay Server node 4 HDD bay ...

Page 111: ...6 3 1 4 7 4 2 5 8 5 2U 0 3 6 9 1 4 7 10 2 5 8 11 cannnot install 5 8 11 3 6 9 12 Interposer w o SATA Tray2 HW RAID 1 4 7 10 2 5 2 5 3 6 3 6 Interposer w o SATA Tray2 Interposer w o SATA Tray4 HW RAID 1 4 1 4 2 2 5 3 6 3 6 3 3 HW RAID 1 4 1 4 2 5 onb SW RAID 1 1 2 2 2 2 3 3 Interposer w SATA Tray2 Interposer w SATA Tray4 onb non RAID 1 1 2 2 3 3 3 3 3 3 3 HW RAID 1 1 1 1 2 2 onb SW RAID 1 1 1 1 2 2...

Page 112: ... 7 3 2 1 Required tools Preliminary and concluding steps tool less Main steps tool less 7 3 2 2 Preliminary steps Perform the following procedures Ê Locate the correct drive bay as described in section HDD install order in the 3 5 inch chassis on page 110 Customer Replaceable Units CRU Average task duration 5 minutes ...

Page 113: ...1 Removing a 3 5 inch HDD tray I Empty HDD trays have been installed into unused HDD bays Before installing an additional HDD the empty HDD tray needs to be removed from the desired drive bay Ê Undo the locking mechanism of the release lever 1 Ê Swing the release lever in the direction of the arrow 2 Ê Pull out the HDD tray 3 ...

Page 114: ...nch HDD module Figure 72 Installing the 3 5 inch HDD module Ê Insert the HDD module into a drive bay and carefully push back as far as it will go 1 Ê Close the release lever in the direction of the arrow 2 7 3 2 5 Concluding steps Perform the following procedures Ê Performing a RAID array rebuild on page 78 ...

Page 115: ...combined into a RAID array If the drive is part of a RAID array you first need to delete the array using ServerView RAID Manager V CAUTION All data on all HDDs in the array will be lost Be sure to back up your data before deleting a RAID array I For further information please refer to the ServerView Suite RAID Management user guide available online at http manuals ts fujitsu com or from the Server...

Page 116: ... disk drives solid state drives 7 3 3 3 Removing a 3 5 inch HDD module Figure 73 Removing a 3 5 inch HDD module Ê Undo the locking mechanism of the release lever 1 Ê Swing the release lever in the direction of the arrow 2 Ê Pull out the HDD module 3 ...

Page 117: ... module is not replaced immediately always replace the HDD tray into the unused HDD bay to comply with applicable EMC regulations and satisfy cooling requirements Figure 74 Installing a 3 5 inch HDD tray Ê Insert the HDD tray into the drive bay and carefully push back as far as it will go 1 Ê Close the release lever in the direction of the arrow 2 ...

Page 118: ...placed during operation in conjunction with a corresponding RAID configuration All HDD modules drives must be uniquely identified so that they can be reinstalled in their original mounting locations later If this is not done existing data can be lost 7 3 4 1 Required tools Preliminary and concluding steps tool less Main steps tool less 7 3 4 2 Preliminary steps Only applicable for removing intact ...

Page 119: ...laced from the server as described in section Removing a 3 5 inch HDD module on page 116 7 3 4 4 Installing a 3 5 inch HDD module Ê Install the new HDD module into the empty drive bay as described in section Installing 3 5 inch HDD modules on page 112 7 3 4 5 Concluding steps Perform the following procedures Ê Performing a RAID array rebuild on page 78 ...

Page 120: ...r and manufacturing data 7 4 1 1 Required tools Preliminary and concluding steps Phillips PH2 No 2 screw driver Main steps Phillips PH2 No 2 screw driver minimum length 200 mm 7 4 1 2 Preliminary steps Perform the following procedures Ê Shutting down the server node on page 41 Ê Removing the server enclosure out of the rack on page 43 V CAUTION For ALL service tasks remove the CX400 S1 server encl...

Page 121: ... Ê Opening the server enclosure on page 51 Ê Removing the power supply module on page 84 Ê Remove both fan modules as described in section Removing the fan module on page 137 Ê Removing the power distribution module on page 54 Ê Removing the midplane on page 153 Ê Remove all linking boards as described in section Removing the linking board on page 161 7 4 1 3 Removing the 2 5 inch HDD SAS SATA bac...

Page 122: ...A backplane A Ê Note the positions of the shoulder screw caps 1 Ê Remove two screws 2 of the defective HDD SAS SATA backplane Figure 77 Removing the HDD SAS SATA backplane B Ê Slide the HDD SAS SATA backplane in the direction of the arrow 1 as far as it will go Ê Lift the HDD SAS SATA backplane out of the chassis 2 ...

Page 123: ...s 1 and the screw holes 2 on the chassis Figure 79 Installing the HDD SAS SATA backplane B Ê Insert the new HDD SAS SATA backplane into the chassis 1 The two shoulder screw caps on the chassis rest in the wide end and the center of the keyhole slots on the HDD SAS SATA backplane The five noses of the backplane fit behind the guides see circles Ê Slide the HDD SAS SATA backplane in the direction of...

Page 124: ...ont panel cables with the cable clamps 7 4 1 5 Concluding steps Perform the following procedures Ê Insert all linking boards as described in section Installing the linking board on page 162 Ê Installing the midplane on page 155 Ê Installing the power distribution module on page 57 Ê Install both fan modules as described in section Installing the fan module on page 147 Ê Installing the power supply...

Page 125: ... HDD SSD modules as described in section Installing 2 5 inch HDD SSD modules on page 103 Ê Installing the server node in the server enclosure on page 65 Ê Mounting the server enclosure in the rack on page 67 Ê Switching on the server node s on page 75 Ê Using the Chassis ID Prom Tool on page 78 ...

Page 126: ... No 2 screw driver Main steps Phillips PH2 No 2 screw driver minimum length 200 mm 7 4 2 2 Preliminary steps Perform the following procedures Ê Shutting down the server node on page 41 Ê Removing the server enclosure out of the rack on page 43 V CAUTION For ALL service tasks remove the CX400 S1 server enclosure out of the rack and put it on a separate desk It is not allowed to draw the CX400 S1ser...

Page 127: ...e on page 84 Ê Remove both fan modules as described in section Removing the fan module on page 137 Ê Removing the power distribution module on page 54 Ê Removing the midplane on page 153 Ê Remove all linking boards as described in section Removing the linking board on page 167 7 4 2 3 Removing the 3 5 inch HDD SAS SATA backplane Figure 82 Removing the front panel cable from the cable clamps Ê Remo...

Page 128: ...A backplane A Ê Note the positions of the shoulder screw caps 1 Ê Remove two screws 2 of the defective HDD SAS SATA backplane Figure 84 Removing the HDD SAS SATA backplane B Ê Slide the HDD SAS SATA backplane in the direction of the arrow 1 as far as it will go Ê Lift the HDD SAS SATA backplane out of the chassis 2 ...

Page 129: ...s 1 and the screw holes 2 on the chassis Figure 86 Installing the HDD SAS SATA backplane B Ê Insert the new HDD SAS SATA backplane into the chassis 1 The two shoulder screw caps on the chassis rest in the wide end and the center of the keyhole slots on the HDD SAS SATA backplane The five noses of the backplane fit behind the guides see circles Ê Slide the HDD SAS SATA backplane in the direction of...

Page 130: ...o screws 1 Figure 88 Removing the front panel cable from the cable clamps Ê Secure both front panel cables with the cable clamps 7 4 2 5 Concluding steps Perform the following procedures Ê Insert all linking boards as described in section Installing the linking board on page 168 Ê Installing the midplane on page 155 Ê Installing the power distribution module on page 57 ...

Page 131: ... the power supply module on page 82 Ê Closing the server enclosure on page 61 Ê Install all HDD SSD modules as described in section Installing 3 5 inch HDD modules on page 112 Ê Installing the server node in the server enclosure on page 65 Ê Mounting the server enclosure in the rack on page 67 Ê Switching on the server node s on page 75 Ê Using the Chassis ID Prom Tool on page 78 ...

Page 132: ...132 Upgrade and Maintenance Manual CX400 S1 Hard disk drives solid state drives ...

Page 133: ...ernal options Circuit boards and soldered parts of internal options are exposed and can be damaged by static electricity Always discharge static build up e g by touching a grounded object before handling electrostatic sensitive devices ESDs Do not touch the circuitry on boards or soldered parts Hold circuit boards by their metallic areas or edges If devices are installed or disassembled using meth...

Page 134: ...00 S1 System fan 8 1 Basic Information The PRIMERGY CX400 S1 server features four non hot plug fans Two fans each are combined in a fan module Fan positions The figure 89 shows the position of the system fans 1 to 4 Figure 89 Fan positions ...

Page 135: ...s on the PDBs Fan1 and fan2 are connected to the top PDB Fan3 and fan4 are connected to the bottom PDB Top PDB Bottom PDB 1 J3 J3 2 J4 J4 3 FAN1 J8 FAN3 J8 4 FAN2 J9 FAN4 J9 Cable Connector on the PDB Fan1 5 C3 FAN1 J8 and J3 top PDB Fan2 6 FAN2 J9 and J4 top PDB Fan3 7 C3 FAN3 J8 and J3 bottom PDB Fan4 8 FAN4 J9 and J4 bottom PDB Table 6 Fan cabling top PDB bottom PDB ...

Page 136: ...cedures Ê Shutting down the server node on page 41 Ê Removing the server enclosure out of the rack on page 43 V CAUTION For ALL service tasks remove the CX400 S1 server enclosure out of the rack and put it on a separate desk It is not allowed to draw the CX400 S1server enclosure partially out of the rack Ê Removing the server node from the server enclosure on page 48 Ê Opening the server enclosure...

Page 137: ...ble cable Follow the appropriate procedure described in the sections Fan without detachable cable on page 137 or Fan with detachable cable on page 138 Fan without detachable cable Figure 91 Removing the fan module A Ê Disconnect the fan cables from the corresponding PDB For fan1 and fan2 from the top PDB 1 For fan3 and fan4 from the bottom PDB 2 Ê Thread the fan cables carefully through the recess...

Page 138: ...e I Fans will now be replaced by fans with detachable cable There will be no change of product number Figure 93 Detachable cable of fan I Disconnecting the cables from the top PDB and from the bottom PDB is now unnecessary Just detach the cable from the connector and carefully thread the fan cable through the recess ...

Page 139: ... fan module out of the chassis V CAUTION Ensure not to strain the fan cables Ê Replace the defective fan as described in section Replacing the fan in the fan module on page 136 8 2 4 Removing the fan from the fan holder I If you want replace fan1 you have to remove fan2 before If you want replace fan4 you have to remove fan3 before ...

Page 140: ...140 Upgrade and Maintenance Manual CX400 S1 System fan Figure 95 Removing the fan from the fan holder Ê Remove four screws Ê Remove the fan out of the fan holder 1 Fan 1 Fan 2 ...

Page 141: ...CX400 S1 Upgrade and Maintenance Manual 141 System fan 8 2 5 Installing fan1 and fan2 Figure 96 Air flow direction I Take note of the air flow direction ...

Page 142: ...e 97 Installing fan1 in the fan holder Ê Insert fan1 in the left part of the fan holder 1 I Take note of the air flow direction 2 Ê Run the fan cable along the bottom of the fan holder 3 Ê Pull the fan cable through the recess on the right side 4 Ê Secure the fan with four screws air flow ...

Page 143: ... Installing the fan2 Figure 98 Installing fan2 in the fan holder Ê Insert fan2 in the right part of the fan holder 1 I Take note of the air flow direction 2 Ê Pull the fan1 cable to ensure not to be interfered with fan2 3 Ê Secure the fan with four screws air flow ...

Page 144: ...144 Upgrade and Maintenance Manual CX400 S1 System fan 8 2 6 Installing fan3 and fan4 Figure 99 Air flow direction I Take note of the air flow direction ...

Page 145: ...e 100 Installing fan4 in the fan holder Ê Insert fan4 in the right part of the fan holder 1 I Take note of the air flow direction 2 Ê Run the fan cable along the bottom of the fan holder 3 Ê Pull the fan cable through the recess on the left side 4 Ê Secure the fan with four screws air flow ...

Page 146: ... Installing the fan3 Figure 101 Installing fan3 in the fan holder Ê Insert fan3 in the left part of the fan holder 1 I Take note of the air flow direction 2 Ê Pull the fan4 cable to ensure not to be interfered with fan3 3 Ê Secure the fan with four screws air flow ...

Page 147: ... module with detachable cable Follow the appropriate procedure described in the sections Fan module without detachable cable on page 148 or Fan with detachable cable on page 148 Figure 102 Installing the fan module Ê Insert the fan module into its slot Ê Ensure that the fan module is properly seated in the chassis Ê Secure each fan module with four screws Fan1 5 Fan2 6 Fan3 7 Fan4 8 ...

Page 148: ...emoving the fan module A Ê Thread the fan cables carefully through the recess 1 Ê Connect the fan cables to the corresponding PDB see also Basic Information on page 134 For fan1 and fan2 to the top PDB 2 For fan3 and fan4 to the bottom PDB 3 Fan with detachable cable Figure 104 Fan with detachable cable ...

Page 149: ...aced by fans with detachable cable There will be no change of product number Figure 105 Detachable cable of fan I Connecting the cables to the top PDB and to the bottom PDB is now unnecessary Carefully thread the fan cable through the recess and connect the cable to the connector ...

Page 150: ...2 8 Concluding steps Perform the following procedures Ê Closing the server enclosure on page 61 Ê Installing the server node in the server enclosure on page 65 Ê Mounting the server enclosure in the rack on page 67 Ê Switching on the server node s on page 75 ...

Page 151: ...rnal options Circuit boards and soldered parts of internal options are exposed and can be damaged by static electricity Always discharge static build up e g by touching a grounded object before handling electrostatic sensitive devices ESDs Do not touch the circuitry on boards or soldered parts Hold circuit boards by their metallic areas or edges If devices are installed or disassembled using metho...

Page 152: ...own the server node on page 41 Ê Removing the server enclosure out of the rack on page 43 V CAUTION For ALL service tasks remove the CX400 S1 server enclosure out of the rack and put it on a separate desk It is not allowed to draw the CX400 S1server enclosure partially out of the rack Ê Removing the server node from the server enclosure on page 48 Ê Opening the server enclosure on page 51 Ê Removi...

Page 153: ...enance Manual 153 Midplane 9 1 3 Removing the midplane Figure 106 Removing the air duct Ê Detach the right and the left side of the adhesive air duct by pressing it inwards 1 Ê Remove the air duct in the direction of the arrow 2 ...

Page 154: ...X400 S1 Midplane Figure 107 Disconnecting the front panel cable Ê Disconnect both front panel cables from the rear of the midplane Figure 108 Removing the midplane Ê Remove ten screws from the midplane see circles Ê Remove the midplane 1 ...

Page 155: ...ring bolts Ê Note of the positions of the centering bolts in the chassis Figure 110 Mounting the midplane A Ê Insert the midplane 1 onto the centering bolts 2 Ensure that the midplane is properly seated on both centering bolts Ê Ensure that the linking boards are properly connected with the connectors on the midplane ...

Page 156: ...plane B Ê Secure the midplane with ten screws see circles Figure 112 Connecting the front panel cables Ê Connect the right front panel cable to the right connector on the rear of the midplane 1 Ê Connect the left front panel cable to the left connector on the rear of the midplane 2 ...

Page 157: ...13 Midplane air duct Ê Note the direction of the air duct Figure 114 Installing the air duct Ê Insert the air duct in the direction of the arrow 1 Ê Attach the right and the left side of the air duct to the adhesive tapes on the chassis by pressing it outwards 2 ...

Page 158: ...s Ê Installing the power distribution module on page 57 Ê Installing the power supply module on page 82 Ê Closing the server enclosure on page 61 Ê Installing the server node in the server enclosure on page 65 Ê Mounting the server enclosure in the rack on page 67 Ê Switching on the server node s on page 75 ...

Page 159: ...e exposed and can be damaged by static electricity Always discharge static build up e g by touching a grounded object before handling electrostatic sensitive devices ESDs Do not touch the circuitry on boards or soldered parts Hold circuit boards by their metallic areas or edges If devices are installed or disassembled using methods other than those outlined in this chapter the warranty will be inv...

Page 160: ...oards chassis 2 5 HDD 10 1 2 Replacing the linking board Pos Description Part number 1 Linking B 1 A3C40142895 3KS2HLB0090 2 Linking B 2 A3C40142896 3KS2HLB0060 3 Linking B 3 A3C40142897 3KS2HLB0070 4 Linking B 4 A3C40142899 3KS2HLB0080 Field Replaceable Units FRU Average task duration 55 minutes ...

Page 161: ...ce tasks remove the CX400 S1 server enclosure out of the rack and put it on a separate desk It is not allowed to draw the CX400 S1server enclosure partially out of the rack Ê Removing the server node from the server enclosure on page 48 Ê Opening the server enclosure on page 51 Ê Removing the power supply module on page 84 Ê Remove both fan modules as described in section Removing the fan module o...

Page 162: ...ill go 1 The linking board will be disconnected from the HDD backplane 2 Ê Lift the linking board out of the chassis 3 10 1 2 4 Installing the linking board Ê Select the corresponding linking board see figure 115 on page 160 Figure 117 Board number and mounting direction of the linking board Ê Note the board number 1 and the mounting direction 2 of the linking board ...

Page 163: ...ew caps on the chassis Ê Insert the linking board into the chassis so that the two shoulder screw caps on the chassis rest in the wide ends of the keyhole slots on the linking board Figure 119 Installing the linking board B Ê Slide the linking board to the left as far as it will go 1 The linking board will be connected to the HDD backplane 2 ...

Page 164: ...wer distribution module on page 57 Ê Install both fan modules as described in section Installing the fan module on page 147 Ê Installing the power supply module on page 82 Ê Closing the server enclosure on page 61 Ê Installing the server node in the server enclosure on page 65 Ê Mounting the server enclosure in the rack on page 67 Ê Switching on the server node s on page 75 ...

Page 165: ...in 3 5 inch HDD chassis 10 2 1 Basic information The chassis for 3 5 HDD is equipped with two different linking boards Figure 120 Positions of the linking boards chassis 3 5 HDD Pos Description Part number 1 Linking B 1 A3C40142902 3IS2HLB0020 2 Linking B 2 A3C40142903 3IS2HLB0030 ...

Page 166: ...43 V CAUTION For ALL service tasks remove the CX400 S1 server enclosure out of the rack and put it on a separate desk It is not allowed to draw the CX400 S1server enclosure partially out of the rack Ê Removing the server node from the server enclosure on page 48 Ê Opening the server enclosure on page 51 Ê Removing the power supply module on page 84 Ê Remove both fan modules as described in section...

Page 167: ...0 2 2 3 Removing the linking board Figure 121 Removing the linking board Ê Slide the linking board in the direction of the arrow as far as it will go 1 The linking board will be disconnected from the HDD backplane 2 Ê Lift the linking board out of the chassis 3 ...

Page 168: ... linking board Figure 122 Board number and mounting direction of the linking board Ê Note the board number 1 and the mounting direction 2 of the linking board Figure 123 Positions of the shoulder screw caps on the chassis Ê Note the positions of the shoulder screw caps on the chassis ...

Page 169: ...ng board into the chassis so that the two shoulder screw caps on the chassis rest in the wide ends of the keyhole slots on the linking board Figure 125 Installing the linking board B Ê Slide the linking board in the direction of the arrow as far as it will go 1 The linking board will be connected to the HDD backplane 2 ...

Page 170: ...wer distribution module on page 57 Ê Install both fan modules as described in section Installing the fan module on page 147 Ê Installing the power supply module on page 82 Ê Closing the server enclosure on page 61 Ê Installing the server node in the server enclosure on page 65 Ê Mounting the server enclosure in the rack on page 67 Ê Switching on the server node s on page 75 ...

Page 171: ...s and soldered parts of internal options are exposed and can be damaged by static electricity Always discharge static build up e g by touching a grounded object before handling electrostatic sensitive devices ESDs Do not touch the circuitry on boards or soldered parts Hold circuit boards by their metallic areas or edges For further information please refer to chapter Important information on page ...

Page 172: ...minary steps Perform the following procedures Ê Shutting down the server node on page 41 Ê Removing the server enclosure out of the rack on page 43 V CAUTION For ALL service tasks remove the CX400 S1 server enclosure out of the rack and put it on a separate desk It is not allowed to draw the CX400 S1server enclosure partially out of the rack Field Replaceable Units FRU Average hardware task durati...

Page 173: ...e Manual 173 Front panel 11 1 3 Removing the front ear bracket Figure 126 Removing the front ear bracket Ê Remove the feature 1 under the bezel hook Ê Remove the metal sheet by removing the two screws 2 Figure 127 Spacer metal sheet ...

Page 174: ...enance Manual CX400 S1 Front panel 11 1 4 Removing the front panel board Figure 128 Removing the front panel cover A Ê Remove the screw if there is no front ear bracket see section Removing the front ear bracket on page 173 ...

Page 175: ...CX400 S1 Upgrade and Maintenance Manual 175 Front panel Figure 129 Removing the front panel cover B Ê Remove the front panel cover ...

Page 176: ...176 Upgrade and Maintenance Manual CX400 S1 Front panel Figure 130 Removing the front panel board Ê Remove the screw 1 and disengage the front panel board 2 ...

Page 177: ...CX400 S1 Upgrade and Maintenance Manual 177 Front panel Figure 131 Disconnecting the front panel cable Ê Disconnect the front panel cable from the front panel module ...

Page 178: ...rade and Maintenance Manual CX400 S1 Front panel 11 1 5 Installing the front panel board Figure 132 Connecting the front panel cable left side Ê Connect the front panel cable to the front panel module as shown ...

Page 179: ...CX400 S1 Upgrade and Maintenance Manual 179 Front panel Figure 133 Connecting the front panel cable right side Ê On the right side fold the cable in the direction of the arrow ...

Page 180: ...front panel board Ê Place the front panel board The recess on the top will be secured with the screw 1 and the hook on the bottom must fit with the recess 2 V CAUTION Ensure that none of the cables are strained or damaged Ê Ensure that the four small button covers are properly seated ...

Page 181: ...CX400 S1 Upgrade and Maintenance Manual 181 Front panel Figure 135 Installing the front panel cover A Ê Install the front panel cover ...

Page 182: ...intenance Manual CX400 S1 Front panel Figure 136 Installing the front panel cover B Ê Secure the front panel cover with one screw if there is no front ear bracket see section Installing the front ear bracket on page 183 ...

Page 183: ...83 Front panel 11 1 6 Installing the front ear bracket Figure 137 Installing the front ear bracket Ê Insert the feature 1 under the bezel hook to prevent bezel peer off Ê Fix the metal sheet with the two screws 2 Figure 138 Spacer metal sheet ...

Page 184: ...pgrade and Maintenance Manual CX400 S1 Front panel 11 1 7 Concluding steps Perform the following procedures Ê Mounting the server enclosure in the rack on page 67 Ê Switching on the server node s on page 75 ...

Page 185: ...rack and put it on a separate desk It is not allowed to draw the CX400 S1server enclosure partially out of the rack Ê Removing the server node from the server enclosure on page 48 Ê Remove all HDD SSD modules as described in section Removing 2 5 inch HDD SSD modules on page 106 if applicable Ê Remove all HDD modules as described in section Removing 3 5 inch HDD modules on page 115 if applicable Ê ...

Page 186: ...Das described in section Removing the linking board on page 161 if applicable Ê Remove all linking boards for 3 5 inch HDDas described in section Removing the linking board on page 167 if applicable Ê Removing the 2 5 inch HDD SAS SATA backplane on page 121 if applicable Ê Removing the 3 5 inch HDD SAS SATA backplane on page 127 if applicable Ê Removing the front panel board on page 174 ...

Page 187: ...7 Front panel 11 2 3 Removing the front panel cable Figure 139 Removing the front panel cable Ê Slide the front panel cable over the standoffs 1 2 to remove the front panel cable V CAUTION Ensure that none of the cables are strained or damaged ...

Page 188: ...ble Figure 140 Installing front panel cable A Ê Use a thin cable noose thickness under 1 0 mm to route the front panel cable Figure 141 Installing front panel cable B Ê Insert the cable 1 while following the cable routing The cable must be run over the standoff 2 and then under the standoff 3 ...

Page 189: ...nch HDD SAS SATA backplane on page 123 if applicable Ê Installing the 3 5 inch HDD SAS SATA backplane on page 129 if applicable Ê Install all linking boards for 2 5 inch HDDas described in section Installing the linking board on page 162 if applicable Ê Install all linking boards for 3 5 inch HDDas described in section Installing the linking board on page 168 if applicable Ê Installing the midplan...

Page 190: ...ver enclosure on page 61 Ê Install all HDD SSD modules as described in section Installing 2 5 inch HDD SSD modules on page 103 if applicable Ê Install all HDD modules as described in section Installing 3 5 inch HDD modules on page 112 if applicable Ê Installing the server node in the server enclosure on page 65 Ê Mounting the server enclosure in the rack on page 67 Ê Switching on the server node s...

Page 191: ...o possible types of this cable see also chapter Fan with detachable cable on page 138 without detachable cable Two connectors for top bottom PDB are connected to the cable of the fan directly No Part number Type Description C1 DD0S2HPB201 Power from HDD BP to top PDB C2 DD0S2HPB501 Power from HDD BP to bottom PDB C3 DQ5DC88P003 Fan cable from fan to top bottom PDB C4 DD0S2HTH501 I2C from midplane ...

Page 192: ...X400 S1 Cabling with detachable cable Cable with two connectors for top bottom PDB is detachable from the fan 12 2 Connectors on the boards Figure 143 Top PDB 1 J3 2 J4 3 FAN1 J8 4 FAN2 J9 5 J2 6 MB1_PWR_CONN 7 MB2_PWR_CONN 8 BP PWR CONN ...

Page 193: ...CX400 S1 Upgrade and Maintenance Manual 193 Cabling Figure 144 Bottom PDB 1 J3 2 J4 3 FAN3 J8 4 FAN4 J9 5 J2 6 MB3_PWR_CONN 7 MB4_PWR_CONN 8 BP PWR CONN 9 J10 connector for the Top PDB ...

Page 194: ...194 Upgrade and Maintenance Manual CX400 S1 Cabling Figure 145 Midplane 1 MB1 2 MB2 3 J14 4 J16 5 MB4 6 MB3 7 J15 8 J13 ...

Page 195: ...CX400 S1 Upgrade and Maintenance Manual 195 Cabling Figure 146 2 5 inch HDD SSD backplane 1 PWR CONN 1 2 2 PWR CONN 3 4 3 Linking board 4 Linking board 5 Linking board 6 Linking board ...

Page 196: ...196 Upgrade and Maintenance Manual CX400 S1 Cabling 12 3 Cabling Figure 147 2 5 inch chassis ...

Page 197: ...CX400 S1 Upgrade and Maintenance Manual 197 Cabling Figure 148 3 5 inch chassis ...

Page 198: ...198 Upgrade and Maintenance Manual CX400 S1 Cabling ...

Page 199: ...odel With CX250 S1 server nodes With CX270 S1 server nodes Pos Component 1 Front panel module for server node 1 2 Front panel module for server node 2 3 Front panel module for server node 3 4 Front panel module for server node 4 5 24x 2 5 inch hard disk drives trays Pos Component 2 Front panel module for server node 1 4 Front panel module for server node 2 5 24x 2 5 inch hard disk drives trays ...

Page 200: ... server nodes With CX270 S1 server nodes Pos Component 1 Front panel module for server node 1 2 Front panel module for server node 2 3 Front panel module for server node 3 4 Front panel module for server node 4 5 12x 3 5 inch hard disk drives trays Pos Component 2 Front panel module for server node 1 4 Front panel module for server node 2 5 12x 3 5 inch hard disk drives trays ...

Page 201: ...r nodes Figure 151 PRIMERGY CX400 S1 server enclosure rear with CX250 S1 server nodes Pos Component 1 Installation bay 1 for CX250 S1 server nodes 2 Installation bay 2 for CX250 S1 server nodes 3 Installation bay 3 for CX250 S1 server nodes 4 Installation bay 4 for CX250 S1 server nodes 5 Installation bay 1 for PSU 6 Installation bay 2 for PSU ...

Page 202: ...enclosure with CX270 S1 server nodes Figure 152 PRIMERGY CX400 S1 server enclosure rear with CX270 S1 server nodes Pos Component 1 Installation bay 1 for CX270 S1 server nodes 2 Installation bay 2 for CX270 S1 server nodes 3 Installation bay 1 for PSU 4 Installation bay 2 for PSU ...

Page 203: ... 5 inch HDD SSD model Figure 153 PRIMERGY CX400S1 interior 2 5 inch HDD SSD model Pos Component 1 24x 2 5 inch hard disk drives trays 2 2 front panel modules 3 HDD backplane not visible 4 2 fan modules 5 midplane 6 Up to 4x CX250 S1 or 2x CX270 S1 7 Power distribution module 8 Up to 2 power supply modules ...

Page 204: ... Figure 154 PRIMERGY CX400S1 interior 3 5 inch HDD model Pos Component 1 12x 3 5 inch hard disk drives trays 2 2 front panel modules 3 HDD backplane not visible 4 2 fan modules 5 midplane 6 Up to 4x CX250 S1 or 2x CX270 S1 7 Power distribution module 8 Up to 2 power supply modules ...

Page 205: ...ade and Maintenance Manual 205 Appendix 13 2 Controls and indicators 13 2 1 Front panel Figure 155 Controls and indicators on the front panel Pos Component 1 On Off button Power on indicator 2 ID button ID indicator ...

Page 206: ...he On Off button does not disconnect the multi node server system from the mains voltage To disconnect from the mains completely remove the power plug s ID ID button Lights up blue on the front and on the rear of the server when the ID button is pressed Both ID indicators are synchronized No Function Status Description 1 Power on indicator Green LED on Power on Green LED off Power off Orange LED f...

Page 207: ...dules B 1 Slot RAID status indicator Does not light HDD SSD does not exist Lit green HDD SSD exist Lit red HDD SSD Faulty drive defective needs replacing Flashing orange red HDD SSD Rebuild the data is being restored after changing a drive Lit orange HDD SSD Identify 2 HDD SSD activity indicator green Lit HDD SSD in active phase drive active drive being accessed Does not light HDD SSD inactive ...

Page 208: ...U 13 2 4 Server nodes I The controls and indicators of the server nodes are described in the corresponding Operating or Upgrade and Maintenance manuals see Documents for the server nodes on page 30 1 Indicator on hot plug PSU two colors 1400 W PSU Lights up green when the server enclosure is switched on and functioning properly Lights up yellow if the PSU has failed ...

Page 209: ...ng the power cord on page 42 Ê Take the system down to its minimum startup configuration Ê Reconnect the AC power cord to the power supply module and secure it with a cable tie as described in section Connecting the power cord on page 73 Ê Switch on the server as described in section Switching on the server node s on page 75 V CAUTION Since the fan module is not included in the minimum startup con...

Page 210: ...210 Upgrade and Maintenance Manual CX400 S1 Appendix The minimum startup configuration must be used exclusively for diagnostic purposes by maintenance personnel never in daily operation ...

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