FujiClean CE Series Manual Download Page 23 | Manualshive

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Equipment Supplied by Fuji Clean USA



SJE Rhombus
Signalmaster Float
Switch

(Center chamber with

3-

/ tether



FujiMACRII
Air Blower



/ ID Vi l Mi ro

-

Tubing for Air Pressure
Sensing Alarm



Alarm / Control Panel

(NEMA 4X Rated)

Thank you for choosing to install a Fuji Clean USA treatment system. We care that the system is
installed properly and thoughtfully. Fuji Clean USA or your qualified distributor will train and
certify you for proper installation. PLEASE contact your distributor or Fuji Clean USA for
assistance or with ANY questions.



NSF Dataplates (2)



Installation Manual



O er’s Ma ual



Warranty Card



Fuji Clean Processor



Air Vent Plug

(Tighten clockwise.
Plugs the vent hole if
venting through house)



Pressure Line Barb

(Screws with rubber washer
into blower)



Tank Adapter

(Unglued. Glue during installation.)



Air Blower Adapter

(Unglued. Glue / clamp during installation.)

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Summary of Contents for CE Series

Page 1: ...ENGINEER PACKAGE Intelligently Engineered Onsite Wastewater Treatment Systems Distributed By Cell 631 405 0358 Website www awsli com Email bryan awsli com ...

Page 2: ... Systems Installed Worldwide Smallest Footprint Category 1 System Allows for Best Reduction in PSD sizing No Interior Moving Parts no pumps agitators emitters etc Very Low Power Consumption 1 1 kWh day Lightest Weight System Low Cost Installation Low Operation Maintenance Costs Quietest Operation 40 dB At grade Installation ...

Page 3: ...cl wiring diagra s for A C pa els Page 7 d Wi Fi Co u i atio De i e Page 14 4 Maintenance Program with Scheduled Maintenance Procedures Page 15 5 System Inspection Checklist Page 22 6 System Installation Page 23 7 Start Up Procedure Page 32 8 Installation Checklist Page 35 9 System and Component Drawings Page 37 Designer and Engineer Manual Residential and Commercial Systems ...

Page 4: ...eaching pool Using grommets or a waterproof adhesive labels meeting NSF standards supplied by Fuji Clean USA shall be affixed in two locations inside the inlet riser and on the inside of the controller PVC inlet and outlet pipe Pump Station if site conditions or design dictates System Controller Alarm supplied by Fuji Clean USA Suffolk County requires FujiMACRII series blower power connection to b...

Page 5: ... rich zone for aerobic microbe digestion activity solids filtration and nitrification of ammoniac nitrogens to nitrates Powered by the FujiMACRII Series Blowers State of the art linear diaphragm air blowers manufactured by Fuji Clean Co sized to provide about 2 8 cubic feet per minute to most residential systems Chamber 2 Anaerobic Contact Filtration Chamber spherical skeleton filter media organic...

Page 6: ...10 10 TN mg L 10 10 10 10 Blower Model CFM Standard FujiMAC80RII 2 8 CFM FujiMAC100RII 2 8 CFM FujiMAC100RII 3 5 CFM FujiMAC200RII 7 0 CFM Power Use kWh day 1 1 1 6 1 6 3 4 Tank Detail Material Fibre reinforced plastic Height inches 65 7 73 6 77 4 87 2 Length inches 95 7 98 8 118 9 183 7 Width inches 49 2 56 7 68 9 78 3 Weight lbs 463 705 926 1 543 Inlet Invert inches to 1 8 53 61 62 71 Outlet Inv...

Page 7: ...ean USA Treatment System Model CE5 CE7 CEN5 CE10 CE14 CEN7 CEN10 CE21 CE30 CEN21 MACBlower Model FujiMAC 80RII FujiMAC 100RII FujiMAC 150RII FujiMAC 200RII Air Flow Volume 80 L min 2 8 cfm 100 L min 3 5 cfm 150 L min 5 3 cfm 200 L min 7 0 cfm Normal Pressure 15 kPa 2 2 psi 18 kPa 2 6 psi 18 kPa 2 6 psi Rated Voltage 120V Frequency 60Hz Outlet Pipe Size 13mm ID 18mm OD 33 64 inch ID 45 64 inch OD 2...

Page 8: ...6 ...

Page 9: ...itio o urs the ile e ode ill e pire a d the u it s hor ill egi sou di g agai All conduits between panel and treatment tank must be sealed to prevent gas leakage into panel Fuji Clean USA offers a choice of customized alarm control panels each with different features Control panel customization is also available to match unique site or job requirements Please consult Fuji Clean USA for details Mode...

Page 10: ...uit Breaker Extra component if necessary such as discharge pump Alarm Circuit Breaker Float Switch Pressure Switch Test Normal Silence Switch Power In Wiring Diagram Alarm Beacon Incoming Air Pressure Tubing Float Alarm Line Blower Hardwire Line Grounding Block Watertight Fittings Fuji Clean USA Co troller A 8 ...

Page 11: ...Co troller A Wiri g Diagram 9 ...

Page 12: ...Co troller C Wiri g Diagram 10 ...

Page 13: ...cations Device The SJE Rhombus MySpy Wi Fi Messenger requires controller communication contacts Fuji Clean USA Co troller C is the ost asi o troller odel that pro ides these o ta ts This de i e ust e mounted within range of home Wi Fi signal 11 ...

Page 14: ...12 ...

Page 15: ...ery 6 months The system is accessible and nothing inhibits access to maintenance Surface water is draining away from risers and covers No signs of physical damage to the treatment system piping alarms or components No unusual smells around the system No unusually loud blower noise such as rattling 2 Blower Box Check Recommended frequency Start up and 1x every 6 months Open the blower box make sure...

Page 16: ...d diaphragm from body Step 3 Remove power cable from 4 hooks Do not remove screws Do not remove screws Step 6 Install new diaphragm using new nylon nut provided Torque tighten to about 1 Nm Normal position Turn auto stop piece and face symbol along slot Remove auto stop piece from blower auto stop holder Removing auto piece stop Replacing auto piece stop see Step 9 Face symbol s and slide auto sto...

Page 17: ...ee Troubleshooting Guide 6 High Water Float Switch Check Recommended frequency Start up and 1x every 6 months Check that the high water float switch is operating freely Lift up the high water float switch to check that the alar is triggered Note Float s a ti atio horizo is a o e or elo le el horizo 7 Inflow Pipe Check Recommended frequency Start up and 1x every 6 months Make sure that the inflow p...

Page 18: ...quency Start up and 1x every 6 months The Effluent Control Valve is initially set to 40 and there is typically no need for it to be adjusted under standard conditions Important Normal recirculation flow should be level with the top edge of the airlift pumpback line cut out spilling into Chamber 1 If backflow is too high or too low this typically indicates that service cleaning is required O M Step...

Page 19: ...backwash operation and sludge transfer at every maintenance visit Step 1 Shut off the Effluent Air lift Pump by turning the Effluent Control Valve white valve clockwise until it won t turn any more Step 2 Transfer the sludge on the bottom of the aeration chamber by turning the Recirculation Control Valve grey valve to 70 80 and wait for one minute Step 8 Flush the Effluent Control Valve white by r...

Page 20: ... rotating the bottom cap of the chlorinator 16 Cleaning Aeration Pipes Recommended frequency 1x every 6 months or as required Aeration Pipes should be cleaned if bubbles are unevenly distributed even after adjusting the aeration balance or the recirculation flow rate has increased considerably without resetting Recirculation Valve gray valve Use hose adaptor supplied by Fuji Clean USA Step 1 Close...

Page 21: ...lectrical components Step 2 Clean the inlet and outlet pipe Step 3 Transfer suspended solids and scum from Chamber 3 back to Chamber 1 Step 4 With pumpout hose remove scum and sludge on the filtration media from Chamber 2 FIRST Otherwise you risk solids being drawn up into the media in Chamber 2 Step 5 Insert suction hose into the baffle Remove sludge from the bottom Chamber 2 Wash media and chamb...

Page 22: ... 20 ...

Page 23: ... and thoughtfully Fuji Clean USA or your qualified distributor will train and certify you for proper installation PLEASE contact your distributor or Fuji Clean USA for assistance or with ANY questions NSF Dataplates 2 Installation Manual O er s Ma ual Warranty Card Fuji Clean Processor Air Vent Plug Tighten clockwise Plugs the vent hole if venting through house Pressure Line Barb Screws with rubbe...

Page 24: ...ir li e i i u in deep Electrical conduit for float switch line or use direct burial line Electrical Please use licensed electrician and adhere to applicable national local electrical code s Two 2 standard 115V 15A circuits for control alarm panel connection Float it h Wire AWG o es ith sta dard ft length May extend up to 50 ft Float Switch May come pre installed in treatment system For electrical ...

Page 25: ...lifting lugs Step 3 Carefully lower and set tank Level to within 1 8 inch CEN Series BOD TSS and Enhanced TN Model CEN5 CEN7 CEN10 CEN21 Load Hydraulic GPD 450 630 900 1 900 Blower Model CFM Standard FujiMAC80RII 2 8 CFM FujiMAC100RII 2 8 CFM FujiMAC100RII 3 5 CFM FujiMAC200RII 7 0 CFM Power Use kWh day 1 1 1 6 1 6 3 4 Tank Detail Height inches 65 7 73 6 77 4 87 2 Length inches 95 7 98 8 118 9 183...

Page 26: ...t Restraint with Concrete Collar Cable tie down detail Tie down straps Step 4 If any part of the tank is below the estimated seasonal high water table then engineer shall provide buoyancy calculations to assure adequate tank uplift restraint Recommended uplift restraint options include 24 ...

Page 27: ...ped Low water line in sedimentation chamber Step 6 Backfill about way up ta k i la ered o pa ted lifts using peastone or equivalent material that form fits into tank corrugations Step 5 After rechecking that tank is level to 1 8 inch fore and aft as well as side to side fill tank with fresh water to the low water line mark Note Alternate chambers while filling for evenly balanced fill 25 ...

Page 28: ...from grease exhaust fans away from bedroom windows and other locations where operational sounds although minimal may be a nuisance In a location that allows unencumbered access for inspection and maintenance activity with proper electrical grounding with wiring and electrical connections made by a licensed electrician with no objects on top of electrical cord in a well ventilated space out of dire...

Page 29: ...i l Mi ro Tubing for Air Pressure Sensing Alarm Step 8 continued Locating and Installing Blower Control Panel cont Alarm Panel shall be in a well ventilated area as dry and protected from elements as possible in as close of proximity to FujiMAC Blower as possible wired by qualified electrician in a location that allows unencumbered access for inspection and maintenance activity Note Some states an...

Page 30: ...tapered hed pipe must be cut as shown to fit completely into fitting For connection of float switch cord to alarm panel drill hole in riser and use male fitting and electrical conduit Plug fitting with sealant standard that meets ASTM C990 96 to assure water tight seal and to prevent septic gas transmission into control panel 3 tether for float s it h Step 10 Install Float Switch on pumpback line ...

Page 31: ...ent line is installed slope conduit toward tank to prevent moisture accumulation port for optio al air e t li e If ot used install plug in port by turning clockwise to tighten Step 13 During final landscaping seeding etc be sure to pitch final grade away from covers to sweep surface water away from treatment tank Step 14 Fill out Warranty Activation Card received with this Installation Manual and ...

Page 32: ...arm control panel breaker switch for few moments to check that the alarm is triggered Open all access covers and secure the area around the access openings 4 Water Level is at LWL Check that tank has been filled to LWL mark in Chamber 1 5 High Water Float Switch Check Check that the high water float switch is operating freely Lift up the high water float switch to check that the alarm is triggered...

Page 33: ... on both sides of Chamber 3 The Aeration Chamber If there is an obvious discrepancy in airflow between the two sides adjust the Aeration Balance Control Valve so that the airflow is equal Important 9 Check Set Effluent Airlift Valve white The Effluent Control Valve is initially set to 40 and there is typically no need for it to be adjusted under standard conditions 10 Check Effluent Airlift Pipe C...

Page 34: ... connections are tight and secure This includes connection between air hose and pressure switch Important Check to be sure that all panel penetrations are air and watertight Be sure no gas from treatment system can leak into Alarm Controller Be sure electrical cord between blower and outlet is free and clear and no object is on cord Check to be sure that panel is closed secure and toggle s it h is...

Page 35: ...Clean USA if water level has dropped after 24 hours tep Ba kfill a out a up ta k i la ered o pa ted lifts usi g peastone or equivalent material that form fits into tank corrugations tep Usi g supplied adaptors a d fitti gs atta h air pipe fitti g to ta k a d o e t to or o duit in prepared tre h i deep to lo atio of air lo er Please ote flexible irrigation line 100 PSI Max may also be used for the ...

Page 36: ... vent should be considered If you do choose to install a vent be sure that the vent slopes toward the tank so that any moisture accumulation drips back down toward the tank Step 13 During final landscaping seeding etc be sure to pitch final grade away from covers to sweep surface water away from treatment tank Step 15 Finalize Controller Wiring Please have licensed electrician refer to wiring diag...

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Page 40: ...E VENTILATION PIPE SCUM BAFFLE RICIRCULATION AIRLIFT PUMP DISINFECTION CYLINDER OPTIONAL 4 OUTLET PIPE EFFLUENT AIRLIFT PUMP AIR INTAKE FLOW BAFFLE CLEANING OPENING RECIRCULATION PIPE FLOW OPENING TYP B B 5 53 4 5 2 3 95 8 A A PLAN VIEW 18 MANHOLE 18 MANHOLE 7 4 5 11 1 33 4 5 91 4 WL HWL WL 1 2 3 4 5 3 1 2 3 4 5 24 MANHOLE 5 87 8 1 57 8 RECIRCULATION ASSEMBLY SECTION A A VIEW FLOW OPENING AERATION...

Page 41: ... PAGE 1 OF 7 PAGES ...

Page 42: ... 30 ELBOW 120 WYE 45 ELBOW 45 BEND PAGE 2 OF 7 PAGES ...

Page 43: ...Chamber 2 Aerobic Contact Filtration Chamber 3 Storage Chamber 4 Disinfection Chamber 5 Total Volume Anaerobic Media Board Type Aerobic Media Aerobic Media Blower Tank Piping Access Covers Disinfectant Optional Volume gal 397 396 181 90 6 1069 CHAMBER SPECIFICATIONS PVC PP PE Filling Rate 32 17 55 Filling Rate Filling Rate PP PE PP PE 2 8 cfm FRP Plastic Cast Iron Chlorine Tablets PVC PP PE WL HWL...

Page 44: ... TO SHED WATER FROM TANK LIDS UPLIFT RESTRAINT PAD TYP 3 REBAR 6 O C EACH WAY EACH FACE TURNBUCKLE INCLUDED TYP MAX ALLOWABLE STRESS IS 25 500 N 5 800 LBS FUJI CLEAN CE21 SHACKLE INCLUDED TYP MAX ALLOWABLE STRESS IS 29 500 N 6 700 LBS 3 REBAR 6 O C EACH WAY EACH FACE UPLIFT RESTRAINT ANCHOR PROVIDE 2 5 MIN REBAR COVER TYP PROVIDE 21 MIN LENGTH BEYOND CURVATURE PROVIDE 2 MIN REBAR COVER TYP CONCRET...

Page 45: ...RBED SOIL CONTRACTOR TO TAKE PRECAUTIONS TO AVOID COMPACTING INFILTRATIVE SURFACE 8 INFILTRATOR QUICK4 PLUS LOW PROFILE 1 SCH 40 PERFORATED LATERAL PIPE ORIENT 1 8 PERFORATIONS UPWARD SNAP ON TYPE PIPE STAND TYP 1 8 DRAIN ORIFICE ORIENT DOWNWARD AND PLACE ORIFICE SHIELD BENEATH ORIFICE VALVE BOX WITH LID 1 SWEEP ELL WITH THREADED END CAP AND OPTIONAL BALL VALVE PRESSURE DISTRIBUTION PROFILE ENGINE...

Page 46: ...PAGE 7 OF 7 PAGES ...

Page 47: ...Cell 631 405 0358 Website www awsli com Email bryan awsli com Intelligently Engineered Onsite Wastewater Treatment Systems Distributed By ...

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