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PRODUCTION AND QUALITY CONTROL
22
SLUG PRO START-UP PROCEDURES
PROTECTIVE EYEWEAR AND GLOVES REQUIRED!
1. Check Chemical Cylinders.
a) Check Level Gauge on A and B cylinders to ensure sufficient chemical supply.
*It is recommended to change chemical cylinders when chemical level reaches 5%. (10% for Pipe Systems)
b) Check Temperature Gauge on Filter Assembly. 80°F (21°C) is Minimum Operating Temp.
2. Turn on Nitrogen (N
2
) Cylinder.
a) Check Reserve. (Minimum 500 psi/34.5 bar required)
b) Check for leaks.
c) Check regulator pressures. (Set Point is 240-245 psi/16.5-16.9 bar. Do not exceed.)
*Regulators are set during initial setup. Adjustments to regulators are rarely, if ever, needed.
3. SLOWLY Open Nitrogen Ball-Valves at Cylinders to pressurize.
4. Once Cylinders are at pressure, SLOWLY open Chemical Ball-Valves at Cylinders.
5. Turn Timer and Heat Box ON.
6. Connect Air Hose to Air Supply. Turn Air Supply ON.
7. Grease SLUG PRO Unit through Grease Zerk (1-2 pumps).
8. Open all four Ball-Valves at Dispensing Head.
9. Push Slide-Safety Valve forward to ON position.
IMPORTANT: AT THIS POINT THE EQUIPMENT IS READY TO DISPENSE CHEMICAL!
10. Perform Quality Control Procedures.
a) Perform and Check Ratio.
b) Connect Mix Tube. Take 6 or 10 second bag shot for throughput.
c) Fill Out Quality Control Sheet.
11. Begin Production.
O
N
O
N
IMPORTANT
Read through all the steps before starting procedure. Please refer to the appropriate
SDS for proper safe handling including the use of safety glasses, protective gloves,
and respirator protection where needed.
For any reason if you do not understand, or are uncertain of any or all procedures and instructions given to you
by Foam Supplies, Inc. and its representatives, please contact our Application Specialist before attempting
procedures. We will be happy to assist.
www.foamsupplies.com
|
www.ecomatetechnology.com
|
1.800.325.4875
Summary of Contents for PROFESSIONAL Series
Page 2: ...www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...
Page 7: ...PROCESS DESCRIPTION ...
Page 10: ...5 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...
Page 11: ...EQUIPMENT DESCRIPTION ...
Page 16: ...11 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...
Page 17: ...CHEMICAL PREPARATION STORAGE HANDLING ...
Page 21: ...INSTALLATION ASSEMBLY ...
Page 24: ...19 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...
Page 25: ...PRODUCTION AND QUALITY CONTROL ...
Page 32: ...27 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...
Page 34: ...29 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...
Page 35: ...CHANGING CHEMICAL CYLINDERS ...
Page 40: ...35 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...
Page 41: ...MAINTENANCE ...
Page 49: ...TROUBLESHOOTING ...
Page 57: ...SAFETY HANDLING ...
Page 62: ...57 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...
Page 63: ...EQUIPMENT DRAWINGS PARTS ...
Page 64: ...59 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...