FSI PROFESSIONAL Series Operation Manual Download Page 31

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PRODUCTION AND QUALITY CONTROL

Shot times are determined from three factors:
1. VOLUME of void to be filled.
2. Desired IN-PLACE DENSITY.
3. Gun THROUGHPUT.

PROCEDURE:
1. Calculate

VOLUME of object to be foam filled.

Example: Volume of Cube = Length x Width x Height
2. Determine desired

IN-PLACE DENSITY.

3. Calculate

# LBS. REQUIRED to FILL OBJECT (Volume multiplied by the In-Place Density).

Example: Volume = 4 cu. ft., In-Place Density = 2.3 lbs./cu. ft.

# lbs. required to fill part = 4 cu. ft. x 2.3 lbs./cu. ft.

# lbs. required to fill part = 9.2 lbs.

4. Calculate

SHOT TIME (# lbs. Required divided by the Throughput).

Example: Throughput = 30 lbs./min., # lbs. Required to Fill = 9.2 lbs.

Convert Throughput from lbs./min. to lbs./sec.

Throughput = 30lbs./min ÷ 1min./60 sec. = .5 lbs./sec.

Example: _9.2 lbs. = 18.4 seconds

.5 lbs./sec.

Shot time = 18.4 seconds

SHOT TIME PROCEDURE

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Summary of Contents for PROFESSIONAL Series

Page 1: ...OPERATIONS MANUAL Foam Supplies Inc l Success Through Innovation l 1 800 325 4875 l www foamsupplies com ...

Page 2: ...www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 3: ...s for Heating Units 9 Timer Units 9 Equipment Photo Reference 10 CHEMICAL PREPARATION STORAGE HANDLING 12 15 Temperatures 13 Cylinder Storage Conditioning 13 Shelf Life 13 Solvent 14 Nitrogen 14 Cylinder Sizes 14 Delivery Options 15 INSTALLATION ASSEMBLY 16 19 Cylinder Preparation Connection 17 Procedure for Connecting Cylinders 17 Nitrogen Connection 17 Air Purge Connection 17 Heating Unit Connec...

Page 4: ...econnect Procedure 31 Cylinder Blow Down Procedure 32 For F 6000 F 5000 F 4000 32 For F 1000 F 300 33 Sealing Empty Cylinders for Return to FSI 34 MAINTENANCE 36 43 Mix Tubes 37 Mix Tube Change Out Procedure 37 Mix Tube Cleaning Procedure 37 Mix Tube Schematic 37 SLUG PRO Mix Cartridge 38 SLUG PRO Mix Cartridge Replacement Procedures 39 41 SLUG PRO Gun Assembly Schematic 42 Check Valves 43 Flow Co...

Page 5: ...NMENTAL DISPOSAL INFORMATION 55 57 A SIDE Spills Disposal 55 B SIDE Spills Disposal 56 EQUIPMENT DRAWINGS PARTS 58 75 Standard Unit 60 Mix Tube Assembly 61 Mix Probe Parts 62 SLUG PRO Gun Head 63 SLUG PRO Gun Head Parts 64 Flow Control Assembly 65 66 Dual Nitrogen Regulator Assembly 67 Single Nitrogen Regulator Assembly 68 Filter Assembly 69 Filter Assembly Parts 70 Basic Spare Parts 71 74 Miscell...

Page 6: ...continuous assurance of quality polyurethane foam Several of the procedures covered in this manual are also demonstrated in Equipment Videos on our website at www foamsupplies com equipment slug The FSI foam equipment you have is relatively simple to operate in comparison to other urethane foaming equipment when operated and maintained in accordance with this manual It provides for manual or autom...

Page 7: ...PROCESS DESCRIPTION ...

Page 8: ... foam The foam continues to expand as heat is generated from the chemical reaction of the isocyanate and polyol The foam expands until the polymer has obtained sufficient strength to withstand the pressures of the expanding gases The final product is a homogeneous cellular product composed of many tiny closed cells The percent of closed cells usually 90 to 96 determines the efficiency of the foam ...

Page 9: ...S MUST BE BROUGHT TO RECOMMENDED TEMPERATURE BEFORE ADDITIONAL PRESSURE IS ADDED The 240 to 245 p s i blanket is maintained through a regulator unit s from bulk or bottled nitrogen This pressure drives the chemical through a cylinder to hose connection Stratoflex fitting filter assembly hoses SLUG PRO gun body on both the A and B side NOTE FSI DOES NOT supply nitrogen Nitrogen must be secured from...

Page 10: ...5 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 11: ...EQUIPMENT DESCRIPTION ...

Page 12: ...0 PPM Pound Per Minute dispensing units The tubes consist of a polypropylene tube and a polypropylene butterfly style mixing element The mix tube attaches to the gun by the threads on the mix cartridge SLUG PRO GUN HEAD The main body of the SLUG PRO gun consists of an air open air closed cylinder mix cartridge rod and handle All are machined from the 2024T6 hardened aircraft aluminum This allows f...

Page 13: ... be used with F 6000 and F 5000 cylinders When using 1 Strats it is impossible to connect the SLUG PRO gun to the chemical cylinders incorrectly This is due to the reverse fitting system between the gun and cylinders A reverse fitting system does not exist when Strats are utilized Therefore it is important to use extreme caution when connecting Strats to chemical cylinders because connecting incor...

Page 14: ...ing units to adapt to various production methods and schedules Timing units allow for manual operation if specific timed shots do not suit the application Timing units are also designed so hook up is simplistic MT TIMER www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 15: ...EQUIPMENT DESCRIPTION 10 STANDARD UNIT www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 16: ...11 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 17: ...CHEMICAL PREPARATION STORAGE HANDLING ...

Page 18: ...operating chemical temperatures for your system CYLINDER STORAGE AND CONDITIONING FSI chemical systems should not be stored at temperatures below 50 F or above 90 F Chemical temperature conditioning should be done slowly to insure even temperature throughout the mass Remember temperature conditioning can take from 12 48 hours depending on cylinder size IMPORTANT NEVER APPLY DIRECT HEAT TO ANY CYLI...

Page 19: ...NG TEMPERATURE BEFORE PRESSURIZING TO 240 245 p s i NEVER INCREASE TEMPERATURE TO CYLINDERS AFTER PRESSURIZING TO 240 245 p s i CYLINDER SIZES FSI owned and maintained cylinders are available in a variety of sizes including bulk for maximum flexibility The cost of handling and the proper disposal of used drums can be avoided by using FSI refillable cylinders FSI cylinders have been manufactured in...

Page 20: ...CHEMICAL PREPARATION STORAGE HANDLING 15 DELIVERY OPTIONS www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 21: ...INSTALLATION ASSEMBLY ...

Page 22: ...REMEMBER Always match color coded Strat assembly with color coded cylinders before connecting A SIDE Red B SIDE Blue 3 Make sure that the fittings on the Stratoflex assemblies are cleaned with DK 817 solvent do not use acetone 4 Connect B SIDE Strat assembly to B SIDE Polyol chemical cylinder Connect A SIDE Strat assembly to A SIDE Isocyanate chemical cylinder Make sure that the ball valves are he...

Page 23: ...tion 2 Set timer to AUTO position 3 Set timer for 10 seconds 4 Make sure that the Slide Safety Valve is in the OFF or back position and that all SLUG PRO gun ball valves are in the closed position 5 For DT Timer press trigger button once At this point the timer should start and stop counting after 10 seconds If not the timer and or connections are not functioning properly For MT Timer press trigge...

Page 24: ...19 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 25: ...PRODUCTION AND QUALITY CONTROL ...

Page 26: ...n the product The procedures are as follows 1 SLUG PRO START UP PROCEDURE 2 RATIO PROCEDURE 3 THROUGHPUT PROCEDURE 4 REACTION PROFILE a String Gel b Tack Free c Density 5 SHOT TIME PROCEDURE 6 SHUT DOWN PROCEDURE The following items are needed Stopwatch Gram scale 30 gallon plastic bags Thin wire e g coat hanger Calculator www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 27: ...er and Heat Box ON 6 Connect Air Hose to Air Supply Turn Air Supply ON 7 Grease SLUG PRO Unit through Grease Zerk 1 2 pumps 8 Open all four Ball Valves at Dispensing Head 9 Push Slide Safety Valve forward to ON position IMPORTANT AT THIS POINT THE EQUIPMENT IS READY TO DISPENSE CHEMICAL 10 Perform Quality Control Procedures a Perform and Check Ratio b Connect Mix Tube Take 6 or 10 second bag shot ...

Page 28: ...ag and tie shut immediately 5 Open the ISO A ball valves take a third short shot Reset Timer 6 Place gun on stand attach muffler and air purge for 30 seconds RATIO The weight comparison of the output of ISO A to the output of POLYOL B Necessary items 30 gallon or larger plastic bag Gram scale Calculator GUN SIZE SHOT TIME 6 PPM 10 seconds 15 PPM 10 seconds 30 PPM 10 seconds 45 PPM 6 seconds 60 PPM...

Page 29: ...ecord weight THROUGHPUT The number of pounds per minute PPM dispensed from the SLUG PRO dispensing unit It is the weight of foam from a 10 or 6 second timed shot expressed in lbs min Necessary items 30 gallon or larger plastic bag Scale Calculator CALCULATIONS Gram weight is necessary for accuracy 454 grams 1 pound a 1135 g 2 5 lbs 454 b 2 5 lbs x 60 15 lbs min 10 sec c Throughput 15 lbs min 0 25 ...

Page 30: ...er to a wire coat hanger STRING GEL MEASUREMENT PROCEDURE 6 PPM 15 PPM OR 30 PPM SLUG PRO 1 Dispense a 10 second shot into a plastic bag and simultaneously start stop watch 2 10 seconds prior to the specific system STRING GEL provided on the Technical Data Sheet begin poking 4 12 deep into the rising foam with wire Repeat at 5 second intervals into a fresh foam surface until the foam sticks to the...

Page 31: ...CT Volume multiplied by the In Place Density Example Volume 4 cu ft In Place Density 2 3 lbs cu ft lbs required to fill part 4 cu ft x 2 3 lbs cu ft lbs required to fill part 9 2 lbs 4 Calculate SHOT TIME lbs Required divided by the Throughput Example Throughput 30 lbs min lbs Required to Fill 9 2 lbs Convert Throughput from lbs min to lbs sec Throughput 30lbs min 1min 60 sec 5 lbs sec Example _9 ...

Page 32: ...27 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 33: ...imer and Heat Box OFF 8 Close Chemical and Nitrogen N2 Ball Valves on Chemical Cylinders 9 Turn Nitrogen N2 Supply OFF IMPORTANT Read through all the steps before starting procedure Please refer to the appropriate SDS for proper safe handling including the use of safety glasses protective gloves and respirator protection where needed For any reason if you do not understand or are uncertain of any ...

Page 34: ...29 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 35: ...CHANGING CHEMICAL CYLINDERS ...

Page 36: ...ylinders REMEMBER Always match color coded Strat assembly with color coded cylinders before connecting A SIDE Red B SIDE Blue New chemical cylinders should be brought to operating temperatures before reconnecting NOTE Reconnecting follows procedures for initial connecting 7 Make sure that all ball valves on the chemical cylinders are in the OFF position 8 Remove hexagon shaped sealing caps from th...

Page 37: ...ked 1 close valve and stop the Blow Down Procedure CALL APPLICATION SPECIALIST FOR ASSISTANCE 7 Close all ball valves IMPORTANT DO NOT REMOVE CYLINDER FITTINGS REMOVAL OF FITTINGS COULD RESULT IN VIOLATION OF FEDERAL LAWS SUBJECT TO PENALTIES AND FINES AND WILL RESULT IN CHARGES FOR THE COST AND LABOR TO REPLACE FITTINGS Empty cylinders being returned to Foam Supplies Inc for refilling must be sea...

Page 38: ...al starts to discharge from the blow down tool attached to 4 close valve and stop the Blow Down Procedure CALL APPLICATION SPECIALIST FOR ASSISTANCE 8 Close all ball valves IMPORTANT DO NOT REMOVE CYLINDER FITTINGS REMOVAL OF FITTINGS COULD RESULT IN VIOLATION OF FEDERAL LAWS SUBJECT TO PENALTIES AND FINES AND WILL RESULT IN CHARGES FOR THE COST AND LABOR TO REPLACE FITTINGS Empty cylinders being ...

Page 39: ...l the empty cylinders on return will result in additional servicing and additional charges IMPORTANT DO NOT REMOVE CYLINDER FITTINGS REMOVAL OF FITTINGS COULD RESULT IN VIOLATION OF FEDERAL LAWS SUBJECT TO PENALTIES AND FINES AND WILL RESULT IN CHARGES FOR THE COST AND LABOR TO REPLACE FITTINGS Empty cylinders being returned to Foam Supplies Inc for refilling must be sealed and the pressure reliev...

Page 40: ...35 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 41: ...MAINTENANCE ...

Page 42: ...leaned on a regular basis It is highly dependent on the usage as to the life of the mix tube MIX TUBE CHANGE OUT PROCEDURE 1 Unscrew and remove Mix Tube Collar 2 Remove used Mix Tube and set aside for cleaning or throw away 3 Clean and lubricate insert threads 4 Replace Mix Tube Collar Again hand tight is sufficient MIX TUBE CLEANING PROCEDURE 1 Mix Tubes should be set aside until foam hardens 2 U...

Page 43: ... The SLUG PRO Mix Cartridge should be cleaned and greased at Start Up Shut Down and all breaks SLUG PRO MIX CARTRIDGE O RINGS ROD GUN OUTPUT CHEMICAL PORT www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 44: ...rce Close all 4 chemical ball valves 4 Remove 4 bolts from T cap with 3 16 hex key Keep for re use 5 Remove T cap Keep for re use 2 Close air purge line ball valve 3 Disconnect air purge line at dispensing head 6 Remove mix cartridge assembly a Use 1 8 hex key to turn set screws clockwise to push mix cartridge up b Once loosened remove mix cartridge c Retract set screws by turning counter clockwis...

Page 45: ... side 10 Insert new mix cartridge a Locate small O ring and make sure it is aligned on top when placed in receiver U frame b Align mix cartridge guide hole on bottom of mix cartridge with corresponding guide pin inside receiver U frame c Align valving rod with corresponding piston slot inside receiver U frame d Once mix cartridge is aligned press firmly into place e Check that new mix cartridge is...

Page 46: ...d 4 bolts 12 Re attach air line 13 Grease gun through grease fitting until it flows from weep hole under receiver U frame 14 SLUG PRO is now ready for quality control process SLUG PRO is now ready for quality control process www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 47: ...36 31 32 38 37 39 30 33 40 40 A 9 16 16 CHG QTY OF SL2 30 FROM 2 TO 6 CHG QTY OF G 6 1 FROM 8 TO 4 REV DATE DESCRIPTION B 1 17 18 CHG P N SL2 38BR TO SL2 39BR CHG SL2 35 FROM 1 4 20 X 2 3 4 TO 1 4 20 X 3 24 26 C 10 31 18 CHG 24 P N TO SL2 412W CHG 26 P N TO CSA 2 RMV BRASS NIPPLE ADDED HEX NIPPLE 41 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 48: ...ifice or piston face The piston should have resistance and spring back If the piston does not move freely or hangs up the flow controller should be replaced Flow controllers cannot be rebuilt IMPORTANT BEFORE INSPECTING FLOW CONTROLLERS BE SURE ALL BALL VALVES ARE CLOSED HOSES While no maintenance on hoses is possible hoses must be handled carefully especially when not under pressure because the h...

Page 49: ...TROUBLESHOOTING ...

Page 50: ...ition 2 Disconnect Stratoflex fitting Make sure grease and debris is cleaned out of fitting Reconnect and make su re Strat is tightened all the way down 3 Check Float Level Gauge on chemical cylinders to make sure adequate chemical is present and continue operation 4 Remove Mix Tube and inspect for clear passage Install new Mix Tube if needed Inspect gun head assembly and remove contamination if p...

Page 51: ... p s i Replace nitrogen source if needed 4 Examine quick connects from the nitrogen lines connected to the nitrogen cylinder to make sure that they are properly secured and are connected to the in put nitrogen fitting 5 Remove flow controller and inspect for contamination Replace or clean as required 6 Disconnect Stratoflex fitting Make sure grease and debris is cleaned out of fitting Reconnect an...

Page 52: ...nd the swivel nut has stopped before fully disengaging filter assembly Make sure that the cavity surrounding the pocket in the cylinder Stratoflex is clean and free This can then be treated with a light lubricating oil to keep it from further sticking 3 Replace O ring in Strat FOAM CHARACTERISTICS Problem Foam is rubbery or spongy to the feel after curing System is off ratio B SIDE high in proport...

Page 53: ...Flow restricted on the B SIDE line or cylinders 2 Too much A SIDE flow 3 Poor Mix Corrective actions 1 B SIDE restricted flow has many causes a Ball valves closed on the B SIDE Check that all B SIDE ball valves on gun and tanks are open b Temperatures too cold on the B SIDE Bring chemicals up to correct operating temperatures after reducing nitrogen pressure to 150 PSI c Low pressure on the B SIDE...

Page 54: ...tion 2 Chemical is too cold Corrective actions 1 See previous problems on restrictions from one side A or B at a time Review and take corrective actions 2 Reduce pressure to 150 PSI in cylinders and bring to proper operating temperature Chemical cylinders should be in area where temperature maintained is a minimum of 80 F 5 F and preferably at recommended operating temperature for the specific sys...

Page 55: ...while dispensing 5 Ambient Temperature 6 Individual A SIDE and B SIDE weights of 10 second shot 6 seconds for 45 PPM users or 5 seconds for 60 PPM users 7 Throughput weight of 10 second shot 6 seconds for 45 PPM users or 5 seconds for 60 PPM users The above information is needed before FSI can attempt to evaluate and solve problems Again this information will allow FSI to assist you more quickly a...

Page 56: ...T FILTERS DURING OR IMMEDIATELY AFTER DISPENSING ____________________ 5 6 OR 10 SECOND A SIDE WEIGHT____________ 5 6 OR 10 SECOND B SIDE WEIGHT____________ 5 6 OR 10 SECOND BAG SHOT WEIGHT WITH MIX TUBE ATTACHED _________ IS THIS THE FIRST TIME THIS SET HAS BEEN USED ____________________ IF NO WHEN WAS THE LAST TIME THIS SET WAS USED ______________ ONCE THIS INFORMATION IS ACQUIRED CONTACT YOUR AP...

Page 57: ...SAFETY HANDLING ...

Page 58: ...T GUESS If unsure of anything don t hesitate to call for assistance FSI is dedicated to helping its customers CLOTHING Wear protective eyewear safety glasses Wear protective gloves Wear safety shoes when moving or handling heavy items Avoid contact with foam chemicals or curing foam Vapor concentrations of isocyanate A SIDE and other volatile chemicals including solvents used in solvent cleaning m...

Page 59: ...ssure because the Teflon tubing can kink easily When under pressure this is less likely to happen Hoses must not be subjected to bending radii less than nine inches Hoses must not be permitted to lie on plant floors because of the heat sink effect and potential damage from other equipment Constant scraping of stainless steel braid on concrete also has a detrimental effect BALL VALVES Ball valves a...

Page 60: ...lution Formula 1 Sodium Carbonate 5 10 Liquid Detergent 0 2 Water 89 8 94 8 Formula 2 Concentrated ammonia solution 3 8 Liquid Detergent 0 2 Water 91 8 96 8 If ammonia formula is used good ventilation is required to prevent exposure to vapor DISPOSAL METHOD 1 Follow all Federal State and Local regulations 2 Contact a licensed hazardous waste disposal contractor for neutralization and proper dispos...

Page 61: ...er suitable absorbent material 2 Remove and store in containers Label as required DISPOSAL METHOD 1 Follow all Federal State and Local regulations 2 Contact a licensed hazardous waste disposal contractor for proper disposal 3 Obtain certification and receipts of proper disposal from contractor Read through all the steps before starting procedure Please refer to the appropriate MSDS for proper safe...

Page 62: ...57 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 63: ...EQUIPMENT DRAWINGS PARTS ...

Page 64: ...59 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 65: ...STANDARD UNIT HEAT BOX TIMER NITROGEN ISO A SIDE POLYOL B SIDE NITROGEN EQUIPMENT DRAWINGS PARTS 60 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 66: ...EQUIPMENT DRAWINGS PARTS 61 MIX TUBE ASSEMBLY MIX ELEMENT BELL END OF MIX TUBE MIX TUBE COLLAR SLUG PRO MIX CARTRIDGE www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 67: ...x 15 PPM Mix Tube SL90 315 3 x 15 PPM Mix Tube 30MT 6 x 30 PPM Mix Tube 30LMT 10 x 30 PPM Mix Tube SL90 230 2 x 30 PPM Mix Tube 45MT 6 x 45 PPM Mix Tube 45LMT 10 x 45 PPM Mix Tube SL90 245 2 x 45 PPM Mix Tube SL90 345 3 x 45 PPM Mix Tube SL60 6 6 x 60 PPM Mix Tube 60LMT 10 x 60 PPM Mix Tube Size of mix element and length of tube can vary Please order carefully www foamsupplies com www ecomatetechn...

Page 68: ... 34 35 36 31 32 38 37 39 30 33 40 40 A 9 16 16 CHG QTY OF SL2 30 FROM 2 TO 6 CHG QTY OF G 6 1 FROM 8 TO 4 REV DATE DESCRIPTION B 1 17 18 CHG P N SL2 38BR TO SL2 39BR CHG SL2 35 FROM 1 4 20 X 2 3 4 TO 1 4 20 X 3 24 26 C 10 31 18 CHG 24 P N TO SL2 412W CHG 26 P N TO CSA 2 RMV BRASS NIPPLE ADDED HEX NIPPLE 41 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 69: ...S r e l l o r t n o C w o l F y l o P W S 1 4 2 L S r i A r o f g n i t t i F l e v i w S A 9 3 2 L S g n i t t i F e e r g e d 0 9 s s a r B CSA2 e l p p i N x e H 8 1 R 2 1 2 L S g n i R O e g r u P r i A C T 2 L S p a C T Socket Head Screw SS 1 4 20 x 1 2 SL2 CS 5 4 L S d i o n e l o S 9 4 L S g n i r O R 9 4 L S s e d u l c n i k c o l B r i A 3 5 L S d r o C d i o n e l o S 1 4 L S e v l a V ...

Page 70: ...60B B SIDE 60 PPM Flow Controller 3 TF60005 Hex Nipple 4 NU11 FPT Swivel x MPT 5 SL18 Ball Valve 6 M29 MPT x 3 4 JIC 7 SL33 Includes Item 4 5 6 ITEM PART DESCRIPTION 1 C12 Check Valve 2 C30A A SIDE 30 PPM Flow Controller 2 C30B B SIDE 30 PPM Flow Controller 3 TF60005 Hex Nipple 4 NU11 FPT Swivel x MPT 5 SL18 Ball Valve 6 NU10 MPT x 5 8 MJIC 7 SL32 Includes Item 4 5 6 1 2A B 3 4 6 5 OUTPUT OF FLOW ...

Page 71: ...3 3 8 MPT x 5 8 MJIC 7 C50 Includes Item 4 5 6 ITEM PART DESCRIPTION 1 C42 3 8 Check Valve 2 C6A A SIDE 6 PPM Flow Controller 046 2 C6B B SIDE 6 PPM Flow Controller 046 3 C43 3 8 Hex Nipple 4 C51 3 8 MPT x 3 8 FPT Swivel 5 C52 3 8 Ball Valve 6 C53 3 8 MPT x 5 8 MJIC 7 C50 Includes Item 4 5 6 1 2A B 3 4 6 5 OUTPUT OF FLOW CONTROLLER CAN VARY PLEASE ORDER CAREFULLY 15 PPM FLOW CONTROLLER 6 PPM FLOW ...

Page 72: ... 33 40 40 A 9 16 16 CHG QTY OF SL2 30 FROM 2 TO 6 CHG QTY OF G 6 1 FROM 8 TO 4 REV DATE DESCRIPTION B 1 17 18 CHG P N SL2 38BR TO SL2 39BR CHG SL2 35 FROM 1 4 20 X 2 3 4 TO 1 4 20 X 3 24 26 C 10 31 18 CHG 24 P N TO SL2 412W CHG 26 P N TO CSA 2 RMV BRASS NIPPLE ADDED HEX NIPPLE 41 42 42 D 2 15 19 CHG FLOW CONTROLLER ADDED ITEM 42 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 73: ...r FemaleSnap Tite N11R Insert w O Rings and SL2 RFD SL2 10C 1 8 Air Valve SL41 3 8 JIC X 1 8 MPT DG5 New Air Cylinder SL2 20 Swivel Fitting for Air SL2 41SW Brass 90 degreeFitting SL2 39A 1 8 Hex Nipple CSA2 Solenoid Cover Includes Screws SL48 SlideSafety Valve SL26 1 8 MPTX 1 4 JIC CSA6 Solenoid SL45 Air Block includes SL49R Oring SL49 Solenoid Cord SL53 GreaseFitting SL114 Air Block O Ring Set S...

Page 74: ... 1 C12 Check Valve 2 NU11 FPT Swivel x MPT 3 SL2 FCR45 Y Flow Controller ISO Red 3 SL2 FCB45 Y Flow Controller Poly Blue 4 TF60005 Hex Nipple 5 NU11 FPT Swivel x MPT 6 SL18 Ball Valve 7 M29 MPT x 3 4 JIC 8 SL33 Includes Item 5 6 7 ITEM PART DESCRIPTION 1 C12 Check Valve 2 NU11 FPT Swivel x MPT 3 SL2 FCR30 Y Flow Controller ISO Red 3 SL2 FCB30 Y Flow Controller Poly Blue 4 TF60005 Hex Nipple 5 NU11...

Page 75: ...5 Y Flow Controller Poly Blue 4 C14 x MTP x 3 8 MPT Nipple 5 C51 3 8 x MTP x 3 8 FPT Swivel 6 C52 3 8 Ball Valve 7 C53 3 8 MPT x 5 8 MJIC 8 C50 Includes Item 5 6 7 ITEM PART DESCRIPTION 1 C42 3 8 Check Valve 2 NU11 2 3 8 FPT Swivel x MPT 3 SL2 FCR6 Y Flow Controller ISO Red 3 SL2 FCB6 Y Flow Controller Poly Blue 4 C14 x MTP x 3 8 MPT Nipple 5 C51 3 8 x MTP x 3 8 FPT Swivel 6 C52 3 8 Ball Valve 7 C...

Page 76: ...ESCRIPTION 1 N2 High Pressure Regulator 2 NA2 0 400 p s i Gauge 3 NA30 0 4000 p s i Gauge 4 N3 Run Tee 5 N6 MPT x JIC Male Adapter 6 H910 3 8 x 10 Synflex Hose 7 DG4 3 8 JIC x MPT 1 2 3 4 7 6 5 1 2 3 7 6 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 77: ...i Gauge 4 N3 Run Tee 5 N6 MPT x JIC Male Adapter 6 H910 3 8 x 10 Synflex Hose 7 DG4 3 8 JIC x MPT 8 N14 3 8 JIC x FPT 9 N10 Check Valve 10 N11R O Ring for Female Snap tite Coupler 11 N11 Female Snap tite Coupler 14 13 7 10 12 11 9 2 3 8 11 12 13 14 8 6 1 10 9 4 5 1 2 3 4 7 6 8 9 10 11 5 www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 78: ... 40 60 80 100 120 140 160 180 200 220 1 6 19 5 4 3 2 9 10 7 8 16 12 13 11 15 14 18 17 FITTINGS FOR 1 STRAT CONNECTIONS FITTINGS FOR STRAT CONNECTIONS TANK CONNECTION VARIES WITH SYSTEM SIZE www foamsupplies com www ecomatetechnology com 1 800 325 4875 ...

Page 79: ...TOP 9 FAB7 FILTER CANISTER 10 FAB8 FILTER SCREEN 10 FAB10 FILTER HOUSING O RING 11 FAB11 FILTER SCREEN O RING 12 FA12 A SIDE TEMPERATURE GAUGE 13 FB12 B SIDE TEMPERATURE GAUGE 14 FAB17 MPT x FPT TEE 15 FAB14 MPT x MJIC 16 G6 1 x 20 x 1 ALLEN BOLT 17 FAB19 MPT x 3 8 I D SWAGELOK INCLUDES NUT AND FERRULES 18 FAB20 MPT PLUG FOR 45 L SLUG GUNS W HEAT TAPE 19 FAB5 1 HEX NIPPLE FILTER ASSEMBLY PARTS www...

Page 80: ... WHIP 3 8 BLACK HOSE 2 N11R O RING FOR FEMALE SNAP TITE COUPLER 1 SL45 SOLENOID 1 C6A A SIDE 6 PPM FLOW CONTROLLER 046 1 C6B B SIDE 6 PPM FLOW CONTROLLER 046 1 SL1PV PIN VISE 1 SL95 43 43 DRILL BIT FOR CHEMICAL PORTS ONLY 4 SL82 MIX TUBE COLLAR 2 E000002 MIX CARTRIDGE WITH O RINGS AND SL2 RFD ROD 4 SL2 30 SOCKET HEAD CAP SCREW 1 4 x 20 x 4 SL2 CS T CAP SCREW 1 4 x 20 x SOCKET CAP 2 SL2 OR15 REMOVA...

Page 81: ... PPM BELL SLUG MIXER 1 H95 5 WHIP 3 8 BLACK HOSE 2 N11R O RING FOR FEMALE SNAP TITE COUPLER 1 SL45 SOLENOID 1 C15A A SIDE 15 PPM FLOW CONTROLLER 070 1 C15B B SIDE 15 PPM FLOW CONTROLLER 070 1 SL1PV PIN VISE 1 SL95 43 43 DRILL BIT FOR CHEMICAL PORTS ONLY 4 SL82 MIX TUBE COLLAR 2 E000002 MIX CARTRIDGE WITH O RINGS AND SL2 RFD ROD 4 SL2 30 SOCKET HEAD CAP SCREW 1 4 x 20 x 4 SL2 CS T CAP SCREW 1 4 x 2...

Page 82: ... 10 30 PPM BEL SLUG MIXER 1 H95 5 WHIP 3 8 BLACK HOSE 2 N11R O RING FOR FEMALE SNAP TITE COUPLER 1 SL45 SOLENOID 1 C30A A SIDE 30 PPM FLOW CONTROLLER 1 C30B B SIDE 30 PPM FLOW CONTROLLER 1 SL1PV PIN VISE 1 SL95 31 31 DRILL BIT FOR CHEMICAL PORTS ONLY 4 SL82 MIX TUBE COLLAR 2 E000002 MIX CARTRIDGE WITH O RINGS AND SL2 RFD ROD 4 SL2 30 SOCKET HEAD CAP SCREW 1 4 x 20 x 4 SL2 CS T CAP SCREW 1 4 x 20 x...

Page 83: ...12 45 PPM BELL SLUG MIXER 1 H95 5 WHIP 3 8 BLACK HOSE 2 N11R O RING FOR FEMALE SNAP TITE COUPLER 1 SL45 SOLENOID 1 C45A A SIDE 45 PPM FLOW CONTROLLER 1 C45B B SIDE 45 PPM FLOW CONTROLLER 1 SL1PV PIN VISE 1 SL95 27 27 DRILL BIT FOR CHEMICAL PORTS ONLY 4 SL82 MIX TUBE COLLAR 2 E000003 MIX CARTRIDGE WITH O RINGS AND SL2 RFD ROD 4 SL2 30 SOCKET HEAD CAP SCREW 1 4 x 20 x 4 SL2 CS T CAP SCREW 1 4 x 20 x...

Page 84: ...ELL SLUG MIXER 10 60LMT 10 60 PPM BELL SLUG MIXER 1 H95 5 WHIP 3 8 BLACK HOSE 2 N11R O RING FOR FEMALE SNAP TITE COUPLER 1 SL45 SOLENOID 1 C60A A SIDE 60 PPM FLOW CONTROLLER 1 C60B B SIDE 60 PPM FLOW CONTROLLER 1 SL1PV PIN VISE 1 SL95 25 25 DRILL BIT FOR CHEMICAL PORTS ONLY 4 SL82 MIX TUBE COLLAR 2 E000003 MIX CARTRIDGE WITH O RINGS AND SL2 RFD ROD 4 SL2 30 SOCKET HEAD CAP SCREW 1 4 x 20 x 4 SL2 C...

Page 85: ...GREASE TUBE 14OZ 7 SL1PV PIN VISE 8 SCALE OHAUS SCALE MODEL CS5000 W POWER ADAPTER 9 SL299 6 6 PPM TOOL BOX 10 SL299 15 15 PPM TOOL BOX 11 SL299 30 30 PPM TOOL BOX 12 SL299 45 45 PPM TOOL BOX 13 SL299 60 NEW SLUG 60 PPM TOOL BOX 14 R1 BLOW DOWN 15 H95 3 8 x 5 SYNFLEX HOSE WHIP 16 H910 3 8 x 10 SYNFLEX HOSE 17 H920 3 8 x 20 SYNFLEX HOSE MISCELLANEOUS PARTS NOTES 80 www foamsupplies com www ecomatet...

Page 86: ...issouri 63045 1103 Tel 314 344 3330 1 800 325 4875 Fax 314 344 3331 Texas Office 590 Benjamin s Way Lewisville Texas 75057 Tel 972 436 7008 1 800 325 4875 Fax 314 344 3331 www foamsupplies com www ecomatetechnology com 2021 Foam Supplies Inc 022321 ...

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