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Front Runner FAJK005, Fittings Manual, Page: 21 / 23

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Front Runner FAJK005 Fittings Manual Download Page 21

9

TAKE A TRIP

After your first adventure, check that all nuts, bolts, screws and fittings are tight. Re-tighten where
needed. You'll find a small amount of settling has happened.

Go on many more adventures, periodically checking all nuts, bolts, screws and fittings.

REMOVING YOUR RACK

Should you wish to remove your rack, you will need to plug the holes
you drilled in the roof (Step   3E), using the supplied Sealing Plugs (from
FAJK002 box, see image - 16 Supplied)

Remove the Tray and Tray Support Brackets, by reversing the
instillation procedure. Leave the Foam Washers and the Aluminum
Spacers in place. Screw in the Sealing Plugs reusing the   M6   Nyloc
Nuts and Washers that held the Tray Support Brackets in position.   

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INSTALL OTHER  VEHICLE AND RACK ACCESSORIES

Now's the time to visit your favorite Front Runner dealer in person or online.

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 A 

Front Runner can not recommend a maximum load carrying capacity. Please refer to your vehicle
manufacturer's recommendations.

REV_B02

Summary of Contents for FAJK005

Page 1: ...AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT WEAR AND DAMAGE THEREFORE YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PRODUCT PRIOR TO INS...

Page 2: ...ictured Refer to Step 7 GET ORGANIZED Your ROLL BAR BRACKET box FAJK005 contains You will need a 3 door Jeep Wrangler a Measuring Tape a 13mm Flat and 13mm Socket Wrench a T40 Torx Wrench a Drill Mach...

Page 3: ...M8 NYLOC NUT 17 2 FRONT UPRIGHT 1 LEFT 1 RIGHT GET ORGANIZED CONT Your TRAY SUPPORT BRACKET box FAJK004 contains Your FRONT UPRIGHT SUPPORT box FAJK003 contains Familiarize yourself with the parts an...

Page 4: ...elp you lift the roof off and place it on a blanket or suitable work surface on the ground as not to damage it Remove the two Front T top Roofs Disconnect the power socket and water pipe in the back l...

Page 5: ...ing tape adjust the brackets so that the centre of the two holes as indicated by the arrows are 130mm in from the rear edge of the roof and in the centre of the roof rib Ensure that the other three in...

Page 6: ...ndicated Replace the roof but do not fasten Remove the speaker box so that you have access to the zips and padding that cover the vehicles roll bars This is done by removing the the six bolts that hol...

Page 7: ...o bolt onto the roll bar With the help of a friend remove the roof Using a suitable piece of wood steel or other object rest it across the centre of the two Rear Support Brackets Adjust the two bracke...

Page 8: ...Foam Washer Item 5 and remove paper the backing from the Foam Washer to expose the adhesive Insert the washer spacer combination adhesive side down into the 22mm holes so that the spacer comes to res...

Page 9: ...e Tray should still be upside down loosely mount the Tray Support Brackets from FAJK004 box to the Tray using Items 10 11 12 As before use the machined slots to insert the Hex Bolts into the Slats The...

Page 10: ...f the Tray to the arms using Items 15 16 from FAJK003 box The Rear Tray Support Brackets should still be loose enough to move around Line the brackets up with the holes on the roof and fasten them int...

Page 11: ...plied Sealing Plugs from FAJK002 box see image 16 Supplied Remove the Tray Front Uprights and the Tray Support Brackets by reversing the instillation procedure Leave the Foam Washers and the Aluminum...

Page 12: ......

Page 13: ...ENTS PRIOR TO USE AND PERIODICALLY INSPECTING THE PRODUCTS FOR ADJUSTMENT WEAR AND DAMAGE THEREFORE YOU MUST READ AND UNDERSTAND ALL OF THE INSTRUCTIONS AND CAUTIONS SUPPLIED WITH YOUR FRONT RUNNER PR...

Page 14: ...ictured Refer to Step 6 GET ORGANIZED Your ROLL BAR BRACKET box FAJK005 contains You will need a 3 door Jeep Wrangler a Measuring Tape a 13mm Flat and 13mm Socket Wrench a T40 Torx Wrench a Drill Mach...

Page 15: ...d then step away from the work area and read through these instructions from beginning to end Grab a cup of coffee and take a moment A little prep now may save you a lot of time later A REV_B02 Remove...

Page 16: ...masking tape tape the marked area on the roof where the four feet sat This is done to help protect your vehicle s roof when drilling in Step 2E Place the brackets back in position making sure to line...

Page 17: ...02 Loosen velcro unzip and remove the padding covering both roll bars Remove the foam styrene padding as indicated Replace the roof but do not fasten Remove the speaker box so that you have access to...

Page 18: ...nto the roll bar With the help of a friend remove the roof Using a suitable piece of wood steel or other object rest it across the centre of the two Rear Support Brackets Adjust the two brackets by ro...

Page 19: ...om the Foam Washer to expose the adhesive Insert the washer spacer combination adhesive side down into the 22mm holes so that the spacer comes to rest on the Rear Support Brackets underneath Firmly pr...

Page 20: ...ard The Tray Support Brackets should still be loose enough to move Line the brackets up with the holes on the roof and fasten them into position using Items 3 4 7 8 from FAJK005 box Centre the Tray fr...

Page 21: ...ng the supplied Sealing Plugs from FAJK002 box see image 16 Supplied Remove the Tray and Tray Support Brackets by reversing the instillation procedure Leave the Foam Washers and the Aluminum Spacers i...

Page 22: ......

Page 23: ...g Plugs as shown in the exploded view below Once assembled refer to the relevant section in your Rack Fitment Guide Document KRJW Below is a list of Page and Section Numbers to be referred to for each...

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