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10

 

4.

 

Measure resistance on the BF Steamer Heater with a Multi

-

Meter.  It should read 3

-

10K ohms.  If out of range, replace              

BF Steamer Heater

 (Parts Manual: Heaters & Position Motor).

 

Caution

The steamer tank may contain hot water

.

 

 

Error 78: 

Scour Temperature Outside of Allowable Range 

 

TRIGGER: Scour Heater temperature is above 180° or below 40°

 

1.

 

Reset the blender by pressing “Regular” & “More Thick” buttons together for 7 seconds to soft

-

reset the blender.

 

2.

 

Ensure water supply is on and regulated to 25 

-

 65 PSI.

 

3.

 

Bring up the LVCBS Status Screen (Press the “Left Arrow” & “OK” buttons for 7 seconds until the Status Screen appears on the 
screen) and locate Line E: "ScrTemp: XXX"   

 

A.

 

If the “ScrTemp” is above or below the 

Trigger 

level, replace 

Scour Heater 

(Parts Manual: Heaters & Position Motor).

 

4.

 

Measure resistance of the Scour Heater Thermistor with a Multi

-

Meter.  It should read  3K

-

10K ohms. If out of range, replace 

Scour Heater 

(Parts Manual: Heaters & Position Motor).

 

Caution

The scour tank may contain hot water

.

 

 

Error 79: 

Rinse Water

-

Shot Time Too Short 

 

TRIGGER: Rinse water

-

shot target volume of 100mL is reached before 4 seconds 

 

1.

 

Reset the blender by pressing “Regular” & “More Thick” buttons together for 7 seconds to soft

-

reset the blender.

 

2.

 

Ensure blender

 

has the latest Firmware Version.

 

A.

 

Press the “Left Arrow” & “OK” buttons for 7 seconds until the Status Screen appears on the screen.   Locate “FWXXXX” in 
the top right corner.  FW Version should be FW0334.

 

3.

 

Check for any leaks inside the blender.

 

4.

 

Inspect the Water Shot Orifice (WSO).

 

 Ensure the hole is not damaged.

 

5.

 

Check if water is continuously spraying in blending chamber. 

 

A.

 

If water is spraying with the door open (not residual water drops) and the blender is powered ON, turn the blender OFF: 

 

a.

 

If the water continues to run, replace 

Manifold

 (Parts Manual: Water System).

 

b.

 

If the continuous water stops and starts back up as soon as you boot the blender back on, replace 

Low Voltage  

Control Board (LVCB)

 (Parts Manual: Control Boards, Lower).

 

c.

 

If water is not continuously spraying, proceed to Step 6.

 

6.

 

Check that the amount of water dispensed is being accurately registered by the Flow Meter. 

 

A.

 

Remove the Water Shot Hose from the blending chamber. 

 

B.

 

Get an empty cup to catch the water. 

 

C.

 

Bring up the LVCBS Status Screen (Press the “Left Arrow” & “OK” buttons for 7 seconds until the Status Screen appears on 
the screen) and locate Line J: “Count XXXXmL”

 

D.

 

Reset the error by pressing “Regular” & “More Thick” buttons together for 7 seconds and catch the water in the cup.  
Compare the water in the cup with the mL reading on Line J. 

 

a.

 

If the amount in the cup matches the count on Line J, proceed to Step 7.

 

b.

 

If the amount in the cup does not match the count on Line J, replace 

Flow Meter

 (Parts Manual: Water System).

 

7.

 

Ensure the Rotary Pump Head (RPH) spins freely with little resistance.

 

 

 

A.

 

Remove the left, right and rear panels and locate the Water Pump Motor (WPR) down low.

 

B.

 

Disconnect the metal band securing the Rotary Pump Head (RPH) to the WPR.  Manually turn the shaft key on the 
RPH.

 

 Shaft should turn smoothly with little resistance. 

 

Replace 

Rotary Pump Head

 (Parts Manual: Water System)

 

if hard 

to turn or locked up.

 

8.

 

Ensure the mechanism on the Water Pump Motor spins freely.

 

 If not, replace 

Water Pump Motor 

(Parts Manual: Water       

System).

 

 

Error 7D: 

Lower Scour Minimum Flow Limit 

 

TRIGGER: Lower Scour minimum flow limit of 60mL was not reached within 2.5 seconds

 

1.

 

Reset the blender by pressing “Regular” & “More Thick” buttons together for 7 seconds to soft

-

reset the blender.

 

2.

 

Ensure water supply is on and regulated to 25 

-

 65 PSI.

 

3.

 

Verify Water Pressure Regulator

 

is installed correctly with an arrow pointing in the direction of the water flow.  If damaged, 

replace 

Water Pressure Regulator 

(Parts Manual: Glossary).

 

A.

 

SN 19783D and later will have an Internal Water Pressure Regulator.

  

4.

 

Remove Lower Scour Nozzle, clean nozzle and orifice.

 

 With nozzle removed, close front door and to soft

-

reset to flush the line.

 

 

 

A.

 

If Error 7F occurs, inspect/clean out the nozzle and scour nozzle orifice

 

and to soft

-

reset.  

 

B.

 

If "Blender Needs Water to Blend" appears or no error occurs, re

-

install the Scour Nozzle and proceed to step 5.

 

Summary of Contents for FRLB4

Page 1: ...1 Rev J Model FRLB4 Service Manual...

Page 2: ...2...

Page 3: ...completely HEY Please close the front door OOPS Something s in the way of the cup holder OOPS Wrong cup size HEY The product is not cold enough to be blended WE RE SO SORRY The blender needs to take a...

Page 4: ...p Door to clean off any product build up around the blending chamber rim and gasket Be careful not to damage the gasket Panels Screens 4 2 Daily Blender Maintenance 1 2 Weekly Blender Maintenance Loca...

Page 5: ...ht Arrow OK Recover Catastrophic Error Regular More Thick Initiate Manual Water Shot Rinse Less Thick Initiate Manual Scour Rinse Regular Initiate Manual Rotary Rinse More Thick Initiate Steam Cycle L...

Page 6: ...ting up on the bottom of the Cup Holder If you are unable to raise the Cup Holder replace Position Motor Parts Manual Heaters Position Motor Error 66 Pump Motor Peak Current Limit Exceeded TRIGGER Pum...

Page 7: ...ace Flip Up Door Shoe Parts Manual Switches Sensor Solenoid Lock Error 6B Home Sensor Malfunction During Blend TRIGGER Home sensor blocked or unblocked at the wrong carriage location 1 Reset the blend...

Page 8: ...ns together for 7 seconds to soft reset the blender 2 Check the Scour Thermistor wires and connector The thermistor is located by removing the left right and rear panels The thermistor is located at b...

Page 9: ...ly proceed to Step 10 7 Verify the BF Steamer Heater is heating properly A Verify wiring at the steamer tank is intact and correct B Check for continuity through steamer elements with a Multi Meter a...

Page 10: ...wer c If water is not continuously spraying proceed to Step 6 6 Check that the amount of water dispensed is being accurately registered by the Flow Meter A Remove the Water Shot Hose from the blending...

Page 11: ...tch the Count on Line J of the Status Screen If not replace Flow Meter Parts Manual Water System E If the amount of water in the cup matches the Count on Line J and is still 65mL and error returns ens...

Page 12: ...buttons for 7 seconds until the Status Screen appears on the screen and locate Line E ScrTemp XXX A If the ScrTemp does not reach the Trigger temperatures above or by passes it for more than 1 minute...

Page 13: ...The fuse is located on the LVCB at F1 If the fuse is blown replace LVCB Parts Manual Control Boards Lower 5 Measure DC voltages for the Position Motor on the LVCB at TB5 A At rest Red wire pin to grou...

Page 14: ...re inside the chamber matches the ChmTemp a If the temperatures are the same ensure blender has the latest Firmware Version Press the Left Arrow OK buttons for 7 seconds until the Status Screen appear...

Page 15: ...e Left Arrow OK buttons for 7 seconds until the Status Screen appears on the screen and locate Line J Count XXXX mL a If the amount in the cup is either less or more than what is on the Count XXXX mL...

Page 16: ...the chamber Next remove the right side panel and locate the switch behind the metal tab on the front of the blender 4 Bring up the LVCBS Status Screen Press the Left Arrow OK buttons for 7 seconds un...

Page 17: ...s between 0 6 F A Perform the Squeeze Test Using a chocolate milkshake squeeze the middle of the cup You should be able to squeeze a dime size dent in the milkshake B Ensure the product is tempered se...

Page 18: ...he SBC is a Zotac ensure the USB connections are secure if they are and the issue remains replace with a V1 Single Board Computer Parts Manual Control Boards Lower B If the SBC is a Jetway NC98 2 fans...

Page 19: ...e blender back on at the same time i If the fans start up and the blender boots up in a normal process remove the screwdriver re connect the SBC Reset connection and return the panels ii If the fans s...

Page 20: ...ion Do not slam the door Slamming the door will damage the LCD touchscreen 2 If the door still won t close slowly close the front door and watch where the front door latch meets the blender frame If t...

Page 21: ...shim the wedge out a Add another washer between the back of the LCD screen and Front Door Wedge on the bottom 2 corners This will add more pressure on the bottom of the Front Door Wedge and chamber op...

Page 22: ...hould be able to squeeze a dime size dent in the milkshake ii If you can put a dent in the side of the shake during the squeeze test the product is ready to move into the front display freezer Blender...

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