background image

 

 

11

 

5.

 

Bring up the LVCBS Status Screen (Press the “Left Arrow” & “OK” buttons for 7 seconds until the Status Screen appears on the 
screen) and locate Line J: “Count XXXXmL”

 

 

 

A.

 

If Count reads "Count0000mL" and error returns, inspect and remove/reseat the double purple wire connector on the 
Flow Meter (left of the Accumulator Tank).

 

 Soft

-

reset. If no change, replace 

Flow Meter

 (Parts Manual: Water System).

 

B.

 

If Count reads "Count0001mL" or above, proceed to Step 6.

 

6.

 

Remove water line from back of blender and point water line into a bucket and depress the end of the female Quick

-

Disconnect 

(QD) for 5 seconds.  

 

A.

 

If the water pressure is weak, re

-

check store's water supply for outages, air in the lines, etc.

 

B.

 

If the water pressure is 25 PSI, or more, proceed to Step 7.

 

7.

 

With QD removed, remove left side panel and locate hose that travels from the Male QD to the top of the Accumulator Tank.

 

 

 

A.

 

Soft

-

reset the blender 3 times (with QD removed).

 

 

 

B.

 

Remove water line by sliding the blue clip on the top of the Accumulator Tank connection to the right.

 

 

 

C.

 

Locate a large cup or a small bucket and place the hose from the Accumulator Tank inside and replace the QD being care-
ful to keep your thumb on the button to release it.

 

 

 

D.

 

If water pressure is significantly lower than the pressure attained from Step 6, inspect and replace either 

Male QD

 (Parts 

Manual: Quick

-

Connects) and/or 

Female QD

 (Parts Manual: Quick

-

Connects) as needed.

 

 

 

E.

 

If water pressure is adequate, proceed to step 8.

 

8.

 

Remove right and rear panels of blender to expose the Manifold.

 

 Ensure front door is open.

 

 Remove the hose from bottom 

port of the manifold (adjacent to the yellow wires) or from the inlet hose to the Scour Tank.

 

 

 

A.

 

Bring up the LVCBS Status Screen (Press the “Left Arrow” & “OK” buttons for 7 seconds until the Status Screen appears on 
the screen) and locate Line J: “Count XXXXmL”

  

B.

 

Close the front door.

 

C.

 

Place cup under the open port of the Manifold or place hose from the bottom port of the manifold into a cup/bucket.

 

D.

 

Soft

-

reset blender and take note of amount of water.

 

 The amount accumulated in the cup should match the "Count" on  

Line J of the Status Screen.

 

 If not, replace 

Flow Meter

 (Parts  Manual: Water System). 

   

E.

 

If the amount of water in the cup matches the "Count" on Line J and is still < 65mL and error returns, ensure the Rotary 
Pump Head (RPH) spins freely with little resistance.

 

 

 

a.

 

Disconnect the metal band securing the RPH to the Water Pump Motor.  Manually turn the shaft key on the 
RPH.

 

 Shaft should turn smoothly with little resistance.

 

 

 

i.

 

If it does not move, replace 

Rotary Pump Head

 (Parts Manual: Water System)

.

 

ii.

 

If it does move, replace 

Manifold 

(Parts Manual: Water System).

 

F.

 

If Error 7F occurs, replace 

Scour Tank

 (Parts Manual: Heaters & Position Motor) as it is likely built

-

up with lime scaling.

 

 

Error 7F: 

Lower Scour Maximum Flow Limit 

 

TRIGGER: Lower Scour maximum flow limit of 250mL was reached within 2.5 seconds

 

1.

 

Reset the blender by pressing “Regular” & “More Thick” buttons together for 7 seconds to soft

-

reset the blender.

 

2.

 

Open the front door of the blender and locate the Lower Scour Nozzle.

 

 

 

A.

 

Ensure the nozzle is hand

-

tight in place. 

 

B.

 

If damaged or missing, replace 

Lower Scour Nozzle

 (Parts Manual: Inside the Chamber).

 

3.

 

Ensure water supply is on and regulated to 25 

-

 65 PSI.

 

4.

 

Verify Water Pressure Regulator

 

is installed correctly with an arrow pointing in the direction of the water flow.  If damaged,  

replace 

Water Pressure Regulator 

(Parts Manual: Glossary).

 

A.

 

SN 19783D and later will have an Internal Water Pressure Regulator.

 

5.

 

If water is continuously spraying from the scour nozzle with the door open, replace 

Manifold 

(Parts Manual: Water System). 

 

6.

 

Remove left side panel and inspect for a water leak and replace parts, as needed. 

 

 

Error 80: 

Upper Scour Maximum Flow Limit 

 

TRIGGER: Upper Scour maximum flow limit of 150mL of water was reached in 1.5 seconds

 

1.

 

Reset the blender by pressing “Regular” & “More Thick” buttons together for 7 seconds to soft

-

reset the blender.

 

2.

 

Open the front door of the blender and locate the Upper Scour Nozzle.

 

 

 

A.

 

Ensure the nozzle is hand

-

tight in place. 

 

B.

 

If water is continuously spraying from Upper Scour Nozzle with the door open, replace 

Manifold 

(Parts Manual: Water 

System). 

 

C.

 

If damaged or missing, replace 

Upper Scour Nozzle

 (Parts Manual: Inside the Chamber).

 

3.

 

Remove left side panel and inspect for a water leak and replace parts, as needed.

 

Summary of Contents for FRLB4

Page 1: ...1 Rev J Model FRLB4 Service Manual...

Page 2: ...2...

Page 3: ...completely HEY Please close the front door OOPS Something s in the way of the cup holder OOPS Wrong cup size HEY The product is not cold enough to be blended WE RE SO SORRY The blender needs to take a...

Page 4: ...p Door to clean off any product build up around the blending chamber rim and gasket Be careful not to damage the gasket Panels Screens 4 2 Daily Blender Maintenance 1 2 Weekly Blender Maintenance Loca...

Page 5: ...ht Arrow OK Recover Catastrophic Error Regular More Thick Initiate Manual Water Shot Rinse Less Thick Initiate Manual Scour Rinse Regular Initiate Manual Rotary Rinse More Thick Initiate Steam Cycle L...

Page 6: ...ting up on the bottom of the Cup Holder If you are unable to raise the Cup Holder replace Position Motor Parts Manual Heaters Position Motor Error 66 Pump Motor Peak Current Limit Exceeded TRIGGER Pum...

Page 7: ...ace Flip Up Door Shoe Parts Manual Switches Sensor Solenoid Lock Error 6B Home Sensor Malfunction During Blend TRIGGER Home sensor blocked or unblocked at the wrong carriage location 1 Reset the blend...

Page 8: ...ns together for 7 seconds to soft reset the blender 2 Check the Scour Thermistor wires and connector The thermistor is located by removing the left right and rear panels The thermistor is located at b...

Page 9: ...ly proceed to Step 10 7 Verify the BF Steamer Heater is heating properly A Verify wiring at the steamer tank is intact and correct B Check for continuity through steamer elements with a Multi Meter a...

Page 10: ...wer c If water is not continuously spraying proceed to Step 6 6 Check that the amount of water dispensed is being accurately registered by the Flow Meter A Remove the Water Shot Hose from the blending...

Page 11: ...tch the Count on Line J of the Status Screen If not replace Flow Meter Parts Manual Water System E If the amount of water in the cup matches the Count on Line J and is still 65mL and error returns ens...

Page 12: ...buttons for 7 seconds until the Status Screen appears on the screen and locate Line E ScrTemp XXX A If the ScrTemp does not reach the Trigger temperatures above or by passes it for more than 1 minute...

Page 13: ...The fuse is located on the LVCB at F1 If the fuse is blown replace LVCB Parts Manual Control Boards Lower 5 Measure DC voltages for the Position Motor on the LVCB at TB5 A At rest Red wire pin to grou...

Page 14: ...re inside the chamber matches the ChmTemp a If the temperatures are the same ensure blender has the latest Firmware Version Press the Left Arrow OK buttons for 7 seconds until the Status Screen appear...

Page 15: ...e Left Arrow OK buttons for 7 seconds until the Status Screen appears on the screen and locate Line J Count XXXX mL a If the amount in the cup is either less or more than what is on the Count XXXX mL...

Page 16: ...the chamber Next remove the right side panel and locate the switch behind the metal tab on the front of the blender 4 Bring up the LVCBS Status Screen Press the Left Arrow OK buttons for 7 seconds un...

Page 17: ...s between 0 6 F A Perform the Squeeze Test Using a chocolate milkshake squeeze the middle of the cup You should be able to squeeze a dime size dent in the milkshake B Ensure the product is tempered se...

Page 18: ...he SBC is a Zotac ensure the USB connections are secure if they are and the issue remains replace with a V1 Single Board Computer Parts Manual Control Boards Lower B If the SBC is a Jetway NC98 2 fans...

Page 19: ...e blender back on at the same time i If the fans start up and the blender boots up in a normal process remove the screwdriver re connect the SBC Reset connection and return the panels ii If the fans s...

Page 20: ...ion Do not slam the door Slamming the door will damage the LCD touchscreen 2 If the door still won t close slowly close the front door and watch where the front door latch meets the blender frame If t...

Page 21: ...shim the wedge out a Add another washer between the back of the LCD screen and Front Door Wedge on the bottom 2 corners This will add more pressure on the bottom of the Front Door Wedge and chamber op...

Page 22: ...hould be able to squeeze a dime size dent in the milkshake ii If you can put a dent in the side of the shake during the squeeze test the product is ready to move into the front display freezer Blender...

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