FMS RTM X42.CC Operating Manual Download

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Operating Manual RTM X42.CC Control Center, RTM Monitoring & Control Software

19.03.2019

Importance Error Messages

Priority Description

1 Communication
2 Threshold

violation

3 Pre-alarm

Batteries

...
Battery
Communication

Table 20: Importance of errors

11.2

Status details

The attached status details display shows the exact reason for an error notification.

Figure 48: Status details - System OK-green, alarm-orange, Error-red

The text already provides you with a first hint regarding the cause of a possible error.
Clicking on the display will expand it and you can view all components and their status.
-

Receiver modules (tension monitoring)

Transmitter and receiver modules (brake actuator control)

Brake actuators

Charge level indicator Brake actuator
Green:

11 — 100%

Orange:

6 — 10%

Red:

less than 6%

Charge status indicator RTM transmitter module
green:

31 — 100%

orange:

11 — 31%

red:

less than 11%

Summary of Contents for RTM X42.CC

Page 1: ...ension for Telemetry System RTM X42 Document version 1 31 Published Author 03 2019 NS Software Version 1 30 Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte nehmen Sie Kontakt mit Ihrer...

Page 2: ...ter unit on the stranding machine 10 5 4 Software modules 13 6 SOFTWARE INTERFACE 14 6 1 Launch of the FMS Monitoring Control Software 14 6 2 Login 15 6 3 Home Screen overview 16 6 4 Basic settings 18...

Page 3: ...l 54 10 RECORDING 55 10 1 Manual Mode 57 10 2 Note 58 11 SYSTEM STATUS ALARM MESSAGES RELAY OUTPUTS 59 11 1 System status 59 11 2 Status details 60 11 3 Alarm messages warnings 62 11 4 Warnings brake...

Page 4: ...he device described herein shall only be performed by qualified personnel 2 1 Presentation of the safety instructions 2 1 1 A risk that could result in minor or moderate injury Danger Warning Caution...

Page 5: ...e system is only guaranteed with the specified arrangement of the components to each other Otherwise severe malfunctions may occur Therefore the installation instructions on the following pages must b...

Page 6: ...ith central computer unit equipped with pre installed RTM Monitoring Control software Clear display of the measured values Storage printing of measurement data quality documentation for your customers...

Page 7: ...oring Control software o Fig Monitor keyboard and mouse connection cable etc Table 1 Main Components 3 5 Scope of supply Scope of supply Central computer unit Linux operating system power supply monit...

Page 8: ...ns on the main computer Figure 2 Main computer ports RTM_X42_Modbus_BA_Manual ai Ports Position Description 1 Power supply unit mains adapter included in the scope of supply 2 USB ports For keyboard m...

Page 9: ...hine network The IP address is automatically obtained from the network DHCP 5 Network port 1 RTM Connect this port to the switch to which the components of the RTM X42 system are connected This connec...

Page 10: ...f necessary Network connection company network Adjustments of the IP addresses directly on the respective devices 5 2 Communication settings on system components 5 2 1 IP Address RTM X42 Receiver Modu...

Page 11: ...Operating Manual RTM X42 CC Control Center RTM Monitoring Control Software 19 03 2019 11 Figure 3 Desktop top left network icon network settings Figure 4 Network settings network...

Page 12: ...19 03 2019 12 Figure 5 Ethernet adapter 1 for control center and RTM X42 components ethernet adapter 2 for corporate network Figure 6 Ethernet adapter 1 details hardware address MAC Address The MAC a...

Page 13: ...les Depending on the scope of supply you will receive different software modules refer to Software modules p 69ff This Operating Manual covers the functions of all available modules Depending on the s...

Page 14: ...work In the central computer unit proceed as follows Start the central computer unit Log on with user RTM and the password rtm1 A shortcut RTM Monitoring Control Software is already created on the des...

Page 15: ...Control Software 19 03 2019 15 6 2 Login Figure 7 Login screen After the start the basic screen appears with information related to the software version and function To log in click on Login On the fi...

Page 16: ...3 Home Screen overview Full screen mode To view the browser in full screen mode press F11 This will help you improve the display To exit full screen mode press F11 again Tooltips If you hover over con...

Page 17: ...erview Surface Position Description 1 Bar graph display of channels and channel groups 2 Histogram 3 Main navigation 4 Device status and status details 5 Data recording menu 6 Basic settings user mana...

Page 18: ...ton N or Pound force lbf Length unit Meters m or Inches in Force gauge accuracy Number of displayed decimals Length display accuracy Number of displayed decimals 3 Main computer control station This i...

Page 19: ...t select the row in the table and click 6 4 3 Basic setting System settings RTM Tension monitoring Figure 12 Basic setting System settings RTM Tension monitoring In the RTM Receivers and Extensions ta...

Page 20: ...2 Force Sensor Table Receiver This field displays the name of the corresponding receiver module to which the force sensor is assigned The Control Center indicates a value that is automatically calcula...

Page 21: ...tput value can be described as a min max range of actual values across all channels It always displays the difference between the largest and smallest actual values across all channels The MFD thus il...

Page 22: ...Actuators the table BRAKE ACTUATORS is automatically added to the corresponding number of rows Basic setting Global settings Position Description 1 Table RTM Transceiver for Brake Control Name Enter a...

Page 23: ...ontrol Table 6 Basic setting System settings RTM Brake Control 6 4 6 Basic settings force sensors and relays This is where you perform the settings for the force sensors Figure 15 Basic setting Force...

Page 24: ...hreshold frequency Min 0 01 Max 10 Standard 1Hz Samples Min 2 Max 5000 Standard 2 Filter Wire Break This filter affects the response behaviour of the wire break detection Wire break threshold frequenc...

Page 25: ...e no wire on the pulley of the force sensor Press Offset The calculated value is now entered in the column Offset of the selected force sensor Refer to the Installation and Operating Manual Telemetry...

Page 26: ...enabled you can enter the corresponding values here If the port is not enabled the histogram uses time as a reference Figure 16 Basic setting production length To use this function we recommend instal...

Page 27: ...s of a force sensor and a brake actuator This is where you configure this assignment A channel corresponds to a bar graph in the home screen Each channel must be assigned a force sensor Optionally a b...

Page 28: ...ile Administrator is also set up The latter covers all permissions It enables the creation of additional user profiles and users Login Administrator Password rtm1 Figure 18 user administration Users U...

Page 29: ...on the control and assign a unique name To delete a row from the list select the row in the table and click Unable to delete the user Administrator The password can be changed Locked functions and inp...

Page 30: ...ile is pre configured at the factory This profile holds all permissions and cannot be changed or deleted Figure 19 User Administration user profiles and permissions The user profiles are listed in the...

Page 31: ...in automatic mode if this is also specified in the recipe Mute alarms Mute the alarm Generate quality reports Creating Quality Log from Data Recording Copy delete recipe Copying deleting recipe Load r...

Page 32: ...by default Figure 20 Home Screen Channel indicators Home screen Pos Description 1 Bar graph display tension monitoring and brake control 1a Bar graph display of a channel 1b Channel group 2 Histogram...

Page 33: ...ue of the tension monitoring strand tension in configured unit 4 Actual value of the tension monitoring as a graphical display with different thresholds and reference value 5 Controls for adjusting th...

Page 34: ...ck on the name and assign a unique name If you click outside the input field the changes will be applied To implement a new channel group hover over the name of the existing channel group right click...

Page 35: ...p Inserts a new group designated as Group 1 to the right of the existing group Numbering is assigned consecutively and automatically Delete channel group Deletes the selected group A channel group can...

Page 36: ...s Refer to Basic setting channel assignment p 27 7 1 5 Single channel context menu Right click the bar display of a channel to open the single channel context menu Figure 26 Single channel context men...

Page 37: ...all channel properties including control parameters to the clipboard except channel name Copy gain Copies the value of the gain If you have copied properties of a channel you can paste them into one o...

Page 38: ...tly measured value of the strand tension in the channel This value is affected by the display filter See p 23 7 1 7 Actual value of the tension monitoring as a graphic display Figure 29 Bar graph disp...

Page 39: ...the reference value of the strand tension The control parameters are used for control Inactive Only the strand tension is measured and displayed The brake actuator does not react if the thresholds are...

Page 40: ...all be considered independently The linking only occurs only when the automatic control is activated Only when the machine is running and data recording is activated does a deviation of the strand ten...

Page 41: ...ected channels The tension values are displayed either over time or over the length of the produced product To activate the running meters production length refer to p 26 Figure 32 Histogram Quick acc...

Page 42: ...customize the structure and appearance of the home screen Diagram selection Here you can select whether only the bar graph display only the histogram or both displays appear simultaneously on the hom...

Page 43: ...the controls for quick access you obtain access to reference value thresholds alarm settings parameters for the control operation as well as the control of the brake actuator Save in open recipe Chan...

Page 44: ...force herein 100N and time interval herein 0 3s If the threshold is exceeded by more than 0 3s the wire break alarm is triggered Adjusting the value force only via drag drop or direct input 8 9 Lower...

Page 45: ...ay time alarm messages Once the conditions for an alarm are met this time interval must elapse until the relay is actually triggered Upper threshold Display of the upper threshold as an orange line in...

Page 46: ...in degrees When the brake actuator receives a pulse for automatic tension control the spindle rotates in the appropriate direction by the specified number of degrees On input of 360 the spindle perfo...

Page 47: ...f the brake actuator Extraction of the brake actuator retraction of the brake actuator The manual operation of the brake actuators is not performed continuously however gradually A click triggers the...

Page 48: ...ucts save them and reload them at a later time Some parameters that you change and save in the recipe manager also affect the display in the home screen Use of upper lower pre alarm Dialogue window fo...

Page 49: ...fore the actual triggering of an alarm message you can activate the so called pre alarm This alarms you before the actual threshold is reached and allows you to react before the alarm message is trigg...

Page 50: ...on the chart Single diagram for all channels If you select this check box you will receive a diagram in which the strand tensions of all channels are displayed together Threshold Violation Protocol If...

Page 51: ...actual quality protocols Data is recorded during the production process The recorded data is stored and can be accessed at any later date This means that quality protocols of older production runs ca...

Page 52: ...tion notes are only displayed here They are not printed on quality logs User name First and surname of the user who was logged in when the recording was initiated 3 SETTING FOR QUALITY REPORT HARDCOPY...

Page 53: ...Center RTM Monitoring Control Software 19 03 2019 53 Figure 37 Quality protocol header 9 2 Protocol Tension Force Protocol per Channel Generates a document with one chart per channel Figure 38 Quality...

Page 54: ...ion Force Protocol of all Channels Generates a document with a chart that contains all channels Figure 39 Quality protocol strand tension of all channels 9 3 1 Protocol Limit Violation Protocol A docu...

Page 55: ...t of the recording you also start the automatic strand tension control in a closed loop This control element is used to start data recording Figure 41 Recording locked inactive and activated After sta...

Page 56: ...d product Table 1 Correction running metres Here you can enter the length of the material from the measuring point 1 or from the strand point 2 to the reel 5 The value is displayed in the quality prot...

Page 57: ...isplayed here in the recipe manager Refer to p 48ff 10 1 Manual Mode Figure 43 Manual control locked accessible enabled ATTENTION WIRE BREAK Manual braking has immediate effects on the strand tension...

Page 58: ...Software 19 03 2019 58 10 2 Note During recording notes can be added for example to the production history Figure 44 Activated control Note and input mask The notes appear in the list of records in a...

Page 59: ...System status OK alarm error Display Description OK All ok fault free functioning CAUTION Violation of threshold pre alarm ERROR Threshold violation Battery Communication Table 19 System status OK ala...

Page 60: ...rror notification Figure 48 Status details System OK green alarm orange Error red The text already provides you with a first hint regarding the cause of a possible error Clicking on the display will e...

Page 61: ...ails Clicking a component in the status details takes you to a dialogue window Figure 50 Component details If there are several errors in a component only the error with the highest priority is displa...

Page 62: ...is switched Alarm off No alarm has been configured Alarm on The conditions for at least one alarm message have been activated At least one relay is switched The system status changes Alarm mute If the...

Page 63: ...alarms related to the brake actuators are also displayed separately Battery status green 11 100 Orange 6 10 Red less than 6 Communication lost Interruption of the radio connection between the brake ac...

Page 64: ...Be sure to enable it to intervene during recording Upper lower pre alarm Do not activate for setup for the time being HOME SCREEN Remove channels Remove all unnecessary channels for a better overview...

Page 65: ...oval you can set the remaining parameters Customize control parameters o Wider dead band 10 adjust to pre alarm thresholds o small correction angle 60 o longer delay time 20sec o Note that fast regula...

Page 66: ...ect a user who has the appropriate permission to create quality protocols Select the navigation item Quality in the software to access the quality manager You can search for the desired data recording...

Page 67: ...ome screen On the home screen you can perform any changes to individual channels or channel groups Changes are saved automatically When you leave the home screen you also exit the editing mode for rec...

Page 68: ...The strand tension is beyond the thresholds despite activated control Rupture of the brake cable replacement of the brake cable is necessary Fully retracted brake actuator would actually have to retr...

Page 69: ...ftware modules Figure 54 Software Modules Basic Setting Software modules Position Description 1 RTM Monitoring Measure display and record the strand tension including the recipe manager and the qualit...

Page 70: ...re modules menu select this file with the Download control and confirm with Open The new software module is installed automatically To activate the new software module you need a license key which you...

Page 71: ...olders on the main computer Software modules Content File path Description Data records Always on the FMS Main Computer Computer home rtm desktop recording hdf5 files Quality protocols If FMS computer...

Page 72: ...Operating Manual RTM X42 CC Control Center RTM Monitoring Control Software 19 03 2019 72 16 Technical data of the main computer Figure 55 dimensions master controller...

Page 73: ...Operating Manual RTM X42 CC Control Center RTM Monitoring Control Software 19 03 2019 73 17 Certificates 17 1 Lloyd s Register Type Approval Certificate available on request...

Page 74: ...Operating Manual RTM X42 CC Control Center RTM Monitoring Control Software 19 03 2019 74...

Page 75: ...Operating Manual RTM X42 CC Control Center RTM Monitoring Control Software 19 03 2019 75...

Page 76: ...041 1 850 60 06 info fms technology com www fms technology com FMS USA Inc 2155 Stonington Avenue Suite 119 Hoffman Estates IL 60169 USA Tel 1 847 519 4400 Fax 1 847 519 4401 fmsusa fms technology com...

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