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Pan Tilt Head Assembly

Camera Assembling

27

4

4.3 Camera Assembling

The camera is to be installed inside the housing using the appropriate sliders by means of the screws and washers
provided. Pay attention to the fixing, the tightening torque is 2.1 Nm (18.6 lbf in).

Check the used lens type for the camera and follow the specific assembling instructions given in the sections
below.

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Summary of Contents for Pan Tilt System

Page 1: ... Imager Cameras Users Manual PN 5224764 English Rev 1 0 May 2020 2020 Fluke Process Instruments All rights reserved Printed in Germany Specifications subject to change without notice All product names are trademarks of their respective companies ...

Page 2: ...ity fitness or adequacy for any particular purpose or use The manufacturer shall not be liable for any special incidental or consequential damages whether in contract tort or otherwise Software Warranty The manufacturer does not warrant that the software described herein will function properly in every hardware and software environment This software may not work in combination with modified or emu...

Page 3: ...PREPARATIONS 23 3 1 Positioning 24 3 2 Distance to Object 24 3 3 Bracket Mounting 24 3 4 Cable Management 25 3 5 Power Supply 25 4 PAN TILT HEAD ASSEMBLY 26 4 1 Sunshield Mounting 26 4 2 Housing Opening 26 4 3 Camera Assembling 27 4 3 1 Camera Standard Lens Wide Lens 0 75x or Tele Lens 2x 28 4 3 2 Camera Tele Lens 4x 30 4 4 Camera Connections 33 4 5 Housing Closing 34 5 PAN TILT HEAD INSTALLATION ...

Page 4: ... 9 Motions Recall 50 7 2 10 Preset 50 7 2 11 Preset Advanced 51 7 2 12 Digital Inputs 51 7 2 13 Digital Outputs 51 7 2 14 Auxiliary Commands 51 7 2 15 Night Mode 51 7 2 16 Hardware Configuration 52 7 2 17 System Log 52 7 2 18 Tools 53 7 3 Transmission Factor 54 8 ACCESSORIES 55 8 1 Base Mount Bracket 55 8 2 Wall Mount Bracket 57 8 3 Fiber Optic to Ethernet Converter A CON 1FO 1RJ45 58 9 MAINTENANC...

Page 5: ......

Page 6: ...List of Tables Table Page Table 5 1 Board Description 38 Table 5 2 Connections of the Power Supply Line 39 Table 5 3 Setting of DIP1 40 Table 9 4 Troubleshooting 59 Table 9 5 Fuses Replacement 60 ...

Page 7: ...rd 37 Figure 5 7 Power Supply Line 39 Figure 5 8 Cover Closing 40 Figure 5 9 Aligning to the Reference Marks 40 Figure 5 10 Fixing of Upper Body and Base 41 Figure 7 1 Label for the MAC Address 43 Figure 7 2 Home Page with Image Stream 44 Figure 7 3 System Log 44 Figure 7 4 Virtual Keyboard for Movements 44 Figure 7 5 Device Control Using the Keyboard 45 Figure 7 6 Device Parameters 46 Figure 7 7 ...

Page 8: ...Figure 8 3 Wall Mount Bracket 57 Figure 8 4 Dimensions 57 Figure 10 1 Field of View Calculator for the Thermal Camera 62 ...

Page 9: ...the evaluation of electrical products with respect to restriction of hazardous substances RoHS Electromagnetic Compatibility Applies to use in Korea only Class A Equipment Industrial Broadcasting Communication Equipment This product meets requirements for industrial Class A electromagnetic wave equipment and the seller or user should take notice of it This equipment is intended for use in business...

Page 10: ... regulations Acceptable Operation This instrument is intended only for the measurement of temperature The instrument is appropriate for continuous use The instrument operates reliably in demanding conditions such as in high environmental temperatures as long as the documented technical specifications for all instrument components are adhered to Compliance with the operating instructions is necessa...

Page 11: ...ual Laser warning Earth ground terminal Protective conductor terminal Switch or relay contact DC power supply Conforms to European Union directive Disposal of old instruments should be handled according to professional and environmental regulations as electronic waste Conforms to relevant South Korean EMC Standards International Ingress Protection Marking China RoHS IP65 ...

Page 12: ... distance between the circuit breaker contacts must be 3 mm 0 1 in The circuit breaker must be provided with protection against the fault current towards the ground differential and the overcurrent magnetothermal Before starting any operation make sure the power supply is disconnected CAUTION Hazardous moving parts Keep fingers and other body parts away CAUTION Device installation and maintaining ...

Page 13: ...and it must be very quickly recognizable and operated if needed The separate protective earthing terminal provided on this product shall be permanently connected to earth Installation category also called Overvoltage Category specifies the level of mains voltage surges that the equipment will be subjected to The category depends upon the location of the equipment and on any surge voltage protectio...

Page 14: ...y Tel 49 30 478 0080 info flukeprocessinstruments de China Beijing China Tel 86 10 6438 4691 info flukeprocessinstruments cn Worldwide Service Fluke Process Instruments offers services including repair and calibration For more information contact your local office www flukeprocessinstruments com Fluke Process Instruments Specifications subject to change without notice ...

Page 15: ...d an enhanced temperature range with 40 C 40 F to 50 C 122 F The internal case temperature is constantly controlled thus preventing condensation and guaranteeing an ideal operating temperature range for the camera The Pan Tilt Industrial software running on a Windows based computer provides a fully integrated thermal analysis of large areas without the need for multiple cameras The software not on...

Page 16: ...Pan Tilt System Users Manual Rev 1 0 May 2020 16 Figure 1 2 System Components Head Camera Base Base Mount Bracket or Wall Mount Bracket ...

Page 17: ...h different specifications are available for the TV40 thermal imager camera 2 1 Mechanical Specifications Horizontal rotation 360 continuous rotation Vertical rotation 40 to 90 Horizontal speed 0 02 s to 100 s Tilt speed 0 02 s to 50 s Positioning accuracy 0 02 Material Aluminium and tecnopolymer Epoxypolyester powder painting Weight pan tilt head 20 4 kg 45 lb camera 1 5 kg 3 3 lb additionally Di...

Page 18: ...a glass frame with an embedded Germanium window in the center The required size of the embedded Germanium window is related to the used lens type of the thermal camera Figure 2 1 Front Window Design and Camera Lens Type Germanium window Ø 66 mm 2 6 in for camera with tele lens 2x camera with tele lens 4x Germanium window Ø 50 mm 2 in for camera with standard lens camera with wide lens 0 75x ...

Page 19: ...50 60 Hz Fuses see section 9 3 Fuses Replacement page 60 Ethernet Pan Tilt Head Connection Ethernet 100 MBit s 100 Base Tx Connector RJ45 Addressing fixed IP address Protocols TCP IP version 4 http web server Default Settings Pan Tilt Head IP Address 192 168 42 136 Subnet Mask 255 255 255 0 Gateway 192 168 42 1 ...

Page 20: ... considers the pan tilt head including camera Ingress protection IP66 IEC 60529 Operating temperature 40 C to 50 C 40 F to 122 F Storage temperature 20 C to 65 C 4 F to 149 F Wind resistance max 220 km h 137 mile hour Humidity 10 to 95 non condensing Electrical Safety EN60950 1 IEC60950 1 Warm up Period 5 min ...

Page 21: ...Technical Data Dimensions 21 2 2 4 Dimensions Figure 2 2 Dimensions ...

Page 22: ...d Mounting material for assembling the TV40 thermal imager camera Power supply and Ethernet cable for internal wiring the TV40 thermal imager camera Operator s manual and configuration file on data carrier Ethernet cable 10 m 33 ft with RJ45 RJ45 connectors for indoor use only Note The TV40 thermal imager camera needs to be ordered separately ...

Page 23: ...ntled or tampered with The only exceptions are those concerning the assembly and maintenance operations stipulated in this manual The appliance includes moving parts Make sure that the unit is positioned where it is inaccessible under normal operating conditions Attach the warning label supplied with the appliance placing it near the unit so that it can be seen easily ...

Page 24: ...he optical diagram below shows the principal graphical representation for measuring distance over the field of view The manufacturer provides a tool for calculating image sizes see section 10 1 Field of View Calculator page 62 Figure 3 1 Field of View for the Camera 3 3 Bracket Mounting Take special care when attaching and fastening down the apparatus The clamping system must be able to support at...

Page 25: ... You must use cables suited to the type of installation Check that all cables are adequately dimensioned 3 5 Power Supply When commencing installation make sure that the specifications for the power supply for the installation correspond with those required by the device Check that the power supply socket and cable are adequately dimensioned Electrical connections must be performed with the power ...

Page 26: ... into the upper body of the housing It is recommended to fix the cover as far forward as possible to protect against sun reflection and water droplets Figure 4 1 Sunshield Mounting 4 2 Housing Opening Mechanical hazard Risk of crushing or shearing Loosen the 2 screws on the side turn the upper half of the body about the opening hinge axis Figure 4 2 Open the Housing ...

Page 27: ...installed inside the housing using the appropriate sliders by means of the screws and washers provided Pay attention to the fixing the tightening torque is 2 1 Nm 18 6 lbf in Check the used lens type for the camera and follow the specific assembling instructions given in the sections below ...

Page 28: ... 1 for the camera on the camera slider Use the provided spacer to ensure the correct camera alignment Top view Bottom view Assemble the camera camera slider and spacer as shown in the illustration Ensure the spacer is fitted in its right orientation the countersinks remain underneath Please also note the FRONT mark on the spacer 1 ...

Page 29: ... standard lens B camera with wide lens 0 75x C camera with tele lens 2x Use the two outer slots on the main slider only Do not use the middle one Place the camera in the housing and fasten the camera slider onto the main slider using the screws and washers Fully assembled camera exemplary shown for a camera with standard lens at mounting position A X X ...

Page 30: ...w A dedicated clamp assembly is required to provide extra support due to the heaviness of the tele lens 4x Use the provided M4 screws for the mounting Fit the bottom half of the clamp by using a screw that goes through the second hole on the camera slider and the spacer to the clamp bush Ensure the spacer is fitted in its right orientation the countersinks remain underneath Please also note the FR...

Page 31: ... the clamp assembly with the top half by using the screws Note the mounting position D for the camera slider onto the main slider Use the two outer slots of the main slider only Do not use the middle one Place the camera in the housing and fasten the camera slider onto the main slider using the screws and washers D D ...

Page 32: ...Pan Tilt System Users Manual Rev 1 0 May 2020 32 Fully assembled camera ...

Page 33: ...ndicates that the camera power supply terminal has the required voltage level Figure 4 3 Main Board Figure 4 4 Camera Connections LD7 Internal power supply status 5V LD8 Internal power supply status 3 3 V LD9 Firmware Status J18 Ethernet LD11 Internal power supply status 12 V J14 Camera power supply LD10 Camera Power Status Power Supply 12V white wire GND brown wire Ethernet ...

Page 34: ...wiring close the housing again Check that the gasket of the housing is present and in good condition Pay attention to the fixing the tightening torque is 6 Nm 53 1 lbf in Figure 4 5 Closing the Housing Ethernet cable from camera to J18 connector Power supply cable from camera to J14 connector ...

Page 35: ...rty damage and personal injury the user should provide a redundant device or system that will initiate a safe process shutdown in the event that this instrument should fail 5 1 Preparations Remove the base from the unit Figure 5 1 Removal Insert the cables into the support so that they protrude by about 50 cm 19 7 in Never under any circumstances make any changes or connections that are not shown ...

Page 36: ...Use the power cable and the Ethernet network cable provided by the manufacturer The Ethernet cable is already fitted with a connector so it is necessary to use the special seal provided Tightening torque 2 7 Nm 23 9 lbf in Figure 5 4 Ethernet Cable Gland Once you have positioned the gasket 01 fix the base 02 onto the bracket 03 with screws 04 serrated washers 05 and screw rings 06 Use the screws a...

Page 37: ...an Tilt Head Installation Connector Board 37 5 Note Put some thread locker into the holes for screws Loctite 243 Figure 5 5 Fixing the Base to the Brackets 5 2 Connector Board Figure 5 6 Connector Board ...

Page 38: ...ower supply voltages The power supply voltage is indicated on the product identification label Electrical connections must be performed with the power supply disconnected and the circuit breaker open When commencing installation make sure that the specifications for the power supply for the installation correspond with those required by the device Check that the power supply socket and cable are a...

Page 39: ...ral yellow green brown L Phase Power Supply 120 VAC blue N neutral yellow green brown L Phase 5 4 Ethernet Cable Use the supplied Ethernet cable provided in a length of 10 m 33 ft Please note the supplied Ethernet cable is not for outdoor use Link the RJ45 connector of the Ethernet cable to the J2 connector on the connector board 5 5 Operating Mode The operating mode is preset to Camera Master wit...

Page 40: ...t to crush the cables when closing Pay attention to the fixing Tightening torque 6 Nm 53 1 lbf in Figure 5 8 Cover Closing Place the unit body on the base aligning the reference marks Insert the unit body anti tipping columns in the holes on the base Be especially careful not to damage internal components during installation Figure 5 9 Aligning to the Reference Marks Fasten the upper body to the b...

Page 41: ...Pan Tilt Head Installation Fixing 41 5 Figure 5 10 Fixing of Upper Body and Base ...

Page 42: ...nce of a power supply Make sure that all parts of the system are fastened down firmly and safely Note The automatic pre heating De Ice process could be started whenever the device is switched on and the ambient temperature is below 0 C 32 F The procedure is necessary to guarantee correct operation of the devices even at low temperatures The duration ranges depending on environmental conditions fro...

Page 43: ...web interface To operate correctly the pan tilt system must be configured according to the camera installed To access the web interface of the product simply use a browser to connect to http IP address whereby IP address stands for the IP address of the pan tilt system Note Browsers supported Microsoft Internet Explorer Google Chrome Mozilla Firefox The preset login data is User admin Password adm...

Page 44: ...ed by an attention signal if an alarm has been triggered Figure 7 3 System Log 7 2 1 2 Horizontal and Vertical Movement The virtual keyboard as shown below allows you to move the unit Use the drop down menu under the virtual keyboard to set the speed Figure 7 4 Virtual Keyboard for Movements The unit can also move by clicking directly on the thermal image in the desired direction ...

Page 45: ...reset Advanced page 51 Run Autopan Continuous recall of the 2 configured positions see section 7 2 7 Autopan page 49 Go to Home Position Recalls the preset number 1 position It is possible to control the device via the PC keyboard using the keys indicated below Figure 7 5 Device Control Using the Keyboard 7 2 2 Device Parameters From the menu entry Device Parameters it is possible to set the name ...

Page 46: ... during device operation are provided in read only mode Figure 7 7 Device Statistics 7 2 4 Network From menu entry Network it is possible to change the setting of the pan tilt network New network parameters can be entered here Please note with a changed network parameter the communication will be interrupted and the user has to login again using these new network parameters ...

Page 47: ...ou do not wish to synchronize date and time of the device DHCP Select this option if you wish to synchronize the date and time of the device with those of an NTP server Network Time Protocol indicated by the DHCP server STATIC Select this option if you wish to synchronize date and time of the device with those of the NTP Network Time Protocol server specified by the static address PC Sync This all...

Page 48: ...erent 0 position using software Economy Mode It reduces the motor s torque when the pan tilt system is at standstill to decrease consumption Do not enable in the presence of strong wind or vibrations Maximum Speed Sets the maximum manual speed Ramp Type This allows you to select the pan tilt accelerations Acceleration deceleration time 1 1 1 s 2 0 95 s 3 0 8 s 4 0 5 s Speed with Zoom When enabled ...

Page 49: ... the preset autopan start and end It is possible to set the speed with which the distance is to be covered Figure 7 11 Autopan Page 7 2 8 Patrol From menu entry Patrol it is possible to specify the preset patrol start and end It is possible to specify whether the scan of the presets needs to be carried out randomly or otherwise ...

Page 50: ...specifies after how many hours the system must execute a new axes calibration procedure Sets value 0 to disable the function Figure 7 13 Motions Recall Page 7 2 10 Preset From the menu entry Preset a number of parameters relative to the presets can be configured Scan Speed The speed measured in degrees to the second at which a preset is reached by explicit operator request Speed of Movements Defau...

Page 51: ... addition to enabling disabling the presets themselves The speed and pause values are used for Patrol management Figure 7 15 Preset Advanced Page 7 2 12 Digital Inputs This menu is not relevant to the user 7 2 13 Digital Outputs This menu is not relevant to the user 7 2 14 Auxiliary Commands This menu is not relevant to the user 7 2 15 Night Mode This menu is not relevant to the user ...

Page 52: ...192 168 42 50 stands for the current IP address of the camera and must be adapted accordingly Figure 7 16 Hardware Configuration Page 7 2 17 System Log The System Log menu can be used to view the history of events The system can detect different types of status changes The buttons below the log window allow you to select the filter by level of criticality Error Level Displays only critical errors ...

Page 53: ...tory values All other parameters remain unchanged RESET PARAMS resets all parameter settings including all presets to their factory values Network and system parameters remain unchanged RESET ALL resets all parameter settings including all presets and network and system parameters to their factory values not recommended UPLOAD CONFIGURATION loads a previously saved backup file to the device As a f...

Page 54: ... execute RESET ALL because here the communication parameters are also reset and the communication is interrupted Instead run UPLOAD CONFIGURATION and load your last backup file into the device 7 3 Transmission Factor The front window in the pan tilt housing is made from Germanium To avoid erroneous readings for the infrared camera ensure that the correct transmission factor for that window is set ...

Page 55: ...s used to mount the pan tilt head for instance on a balustrade The bracket comes with an internal cable channel Weight 1 6 kg 3 5 lb Material die cast aluminum powder painted Figure 8 1 Base Mount Bracket For the mechanical installation see the footprint for the bracket in the figure below Figure 8 2 Dimensions ...

Page 56: ...Pan Tilt System Users Manual Rev 1 0 May 2020 56 ...

Page 57: ...e pan tilt head on a wall of a building or solid fence The bracket comes with an internal cable channel Weight 3 1 kg 6 8 lb Material die cast aluminum powder painted Figure 8 3 Wall Mount Bracket For the mechanical installation see the footprint for the wall mount bracket in the figure below Figure 8 4 Dimensions ...

Page 58: ...on Speed up to 1000 Mbps Optical Fiber Multi mode wavelength 850 nm parameters 50 125 µm 62 5 125 µm Interface Connectors 1 x RJ45 port 1 x SC type fiber optic 6 pin removable screw terminal power relay Power Power Consumption 3 5 W Power Input 12 to 48 VDC redundant dual inputs Mechanism Dimensions W x H x D 30 x 140 x 95 mm 1 18 x 5 51 x 3 74 in Enclosure IP30 metal shell with solid mounting kit...

Page 59: ...pen the connector housing cover Locate the switch DIP1 on the connector board Turn switch SW2 to ON Close the connector housing cover Power the unit Wait 60 seconds Switch off the unit Open the connector housing cover Turn switch SW2 to OFF Close the connector housing cover Power the unit Note The described factory default procedure does not affect the thermal camera 9 2 Troubleshooting Note Conta...

Page 60: ...must be replaced only by service personnel 9 3 1 Pan Tilt Head If necessary the connector board s fuses can be replaced see section 5 2 Connector Board page 37 The new fuses must comply with the directions given in the table Table 9 5 Fuses Replacement Voltage Fuse F1 Fuse F2 Fuse F3 120 VAC 50 60 Hz 240 VAC 50 60 Hz T 4A H 250V 5x20 T 6 3A H 250V 5x20 T 4A H 250V 5x20 ...

Page 61: ... supply stores 3 Clean remaining dirt using a cotton swab or soft lens tissue dampened in distilled water Do not scratch the surface For fingerprints or other grease use any of the following Denatured alcohol Ethanol Kodak lens cleaner Apply one of the above to the window Wipe gently with a soft clean cloth until you see colors on the surface then allow to air dry Do not wipe the surface dry as th...

Page 62: ...tion of the thermal image size Field of View FOV and the pixel size Instantaneous Field of View IFOV for a given lens based on a specific camera mounting distance Figure 10 1 Field of View Calculator for the Thermal Camera The Spot Size Calculator tool is available via the following stores and locations As app for Windows 10 based desktop computers see Windows Store As app for Android mobiles see ...

Page 63: ...Appendix Field of View Calculator 63 10 ...

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