FlexiForce ForceIQ Force100XC Manual Download Page 8 | Manualshive

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manual – force

IQ

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3. forceIQ control unit

3.1 Installation

1.

At the rear of the control unit you have to assemble 4 enclosure brackets before mounting it to
the wall. Use the four small 5x12 screws.

2.

Mount the Control unit approx. 1.7m above the floor (measured from the upper side of the
box).

3.

Connect the cables from the door leaf and the drive unit, according in the instructions by the
wiring diagram. The control unit is now assembled and ready to be functionally installed. See
paragraph "Programming" concerning the programming procedure.

4.

Check the control board of the ForceIQ if it is prepared for 230V or 400V operator. See next
page for the right preparation.

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Summary of Contents for ForceIQ Force100XC

Page 1: ...forceIQ manual manual version 3 0 software version 1 147 c 1 DEF5000 EN ...

Page 2: ...bility for any damage that might arise from errors or omissions in this publication We also reserve the right to make appropriate technical modifications replacements without prior notice No rights can be derived from the contents of this document Colour guides Colour differences may occur due to different printing and publication methods Copyright FlexiForce Group 2015 All rights reserved ...

Page 3: ...9 3 2 Technical data 10 3 3 forceIQ menu overview 11 3 3 1 Access the Menu 12 3 4 Programming 12 3 4 1 Changing the language 13 3 4 2 Motor setup 14 3 4 3 Adjusting the end position 16 3 4 4 Safety device 18 3 4 5 Operating mode 20 3 4 6 Code entry 20 3 4 7 Special setup 21 3 4 8 Service 24 4 Optional plug on 26 4 1 Module Bracket 26 4 2 forceLD Loop Detector 27 4 3 forceRX4 Radio receiver 28 4 4 ...

Page 4: ...escriptions and installation information for an Industrial door When information or instructions are applicable to all the methods of operation or models there are no operator types or modelnumbers in the title When information or instructions are applicable to specific methods of operation or models the applicable operation type or model numbers appear in the title 1 1 Safety Symbols Used in this...

Page 5: ...lled at a minimum height of 1 5 m and not accessible to the public 2 2 Preparation Before you start make sure that the following preparations are done Approval communication with customer completed Materials on site are complete All measurements are correct 2 3 Electrical preparations The manually operated door needs no electrical supply For an electrically operated door the following environment ...

Page 6: ... Push the operator completely against the stop ring 4 Mount the wall bracket to the wall with two suitable screws and washers Per mounting attachment 500N is required 5 Disengage the drive unit from the door shaft by moving the handle clockwise until it stops then aim for the keyways at the door shaft and the operator The wedge should protrude a few mm from the wall bracket 6 Attach the second sto...

Page 7: ...manual forceIQ 7 www flexiforce com 7 2 5 Drawings dimensions _____________________________________________________________________________________ Force100XQ 140XQ Force100XC ...

Page 8: ... approx 1 7m above the floor measured from the upper side of the box 3 Connect the cables from the door leaf and the drive unit according in the instructions by the wiring diagram The control unit is now assembled and ready to be functionally installed See paragraph Programming concerning the programming procedure 4 Check the control board of the ForceIQ if it is prepared for 230V or 400V operator...

Page 9: ...ure Fuse F4 is 100mA medium and that KL13 1 and KL13 2 are connected together ____________________________________________________________________________________________________ 3 1 2 ForceIQ 400V preparation Connect as below when you use the ForceIQ with a 400V motor Make sure Fuse F4 is 80mA slow and that KL13 2 and KL13 3 are connected together Medium Slow ...

Page 10: ...tion of input signal control command 100ms Safety circuit Emergency stop Connect all inputs absolutely potential free at interruption in the security circuit it is not longer possible of electrical operation of the motor even in hold to run mode Input safety rail For electrical safety strips with 8 2kΩ load resistor and for dynamic optical systems Relay output If used as power switching contacts i...

Page 11: ...______ 1 Display 2 Keypad 3 Push button UP door opens 4 Push button STOP door stays in position 5 Push button DOWN door closes Menu selection left Menu selection right Confirm Change number values end position setting 1 push return to the menu selection 2 push return to the operating mode Change number values end position setting ...

Page 12: ...e Basic Wiring Diagram Place the door 1 5m above the floor Ensure that the floor is clean and free from cables etc Programming can only be carried out using the set of buttons in the control box not an external push button box or radio control For doors with small drums and without safety features there may be a risk of the cable unwinding Check therefore that the cable is placed correctly on the ...

Page 13: ...ging the language use the or buttons to select your desired language Dutch German English Italian French Spanish Polish Swedish Hungarian Romanian Press to confirm and save Press to return to the main menu Press once more to enter the maneuvering mode ...

Page 14: ...l If you are not sure what kind of limit switch you have to use contact your operator supplier 5 Lift force detection As default the lift force detection is disabled To prevent the door from being able to lift a person the lift force detection shall be activated and adjusted to make the door weaker To set the lift force detection navigate to the Lift force det menu item and press to select the men...

Page 15: ...to the manoeuvring mode 7 Inv profile down Only for inverter operator Use the buttons to adjust the following parameters Max speed Hz the maximum speed after acceleration Slow speed Hz the speed after deceleration Medium speed Hz the speed after reach position medium speed see point 8 page 14 Start ramp ms acceleration time Slowdown slope ms deceleration time Stop ramp Incr value before the end po...

Page 16: ...n the door in the desired position using or press to confirm end position Check if the counter counts up when the door goes up If the counter doesn t count up change the direction of the encoder See paragraph Motor setup Use the and button to select the bottom adjustment 2 Bottom Run the door in the desired position using or Press to confirm the end position Function control Test the safety edge s...

Page 17: ...it is hard to move the chain or quick release then check if there is tension on the cables and springs and if the door is not pushing too tight on the floor Brake offset The brake offset parameter is used for automatic mode with encoder It is the initial value where the automatic brake point adjustment function switching on the brake and switching of the motor This function detects when the door d...

Page 18: ...osition to deactivated the photocell Use the or buttons to select one of the following menu items 1 4 wire photocell KL5 2 2 wire photo KL6 3 OSE 1 setup KL3 4 OSE 2 setup KL4 5 Safety 1 KL2 1 2 6 Safety 2 KL2 3 4 7 Reverse Delay 8 Fine pitch disable photoc Press to enter the selected menu item 1 4 wire photocell KL5 Use the or buttons to select one of the following menu items Disabled When KL5 is...

Page 19: ...2 3 4 Use the or buttons to select one of the following menu items Disabled When KL2 3 4 is not in use 8k2 when a safety edge is connected that deactivated 8 2 kΩ Airwave switch when airwave switch with 8 2 kΩ is connected The control unit need a test signal deactivated 8 2 KΩ from the airwave switch every time the end position is reached Passdoor when a safety edge is connected that deactivated 8...

Page 20: ...s something wrong with the safety devices or the connected safety devices is not activated in the menu Photocells are not safe enough according safety standard so you won t find automatic UP DOWN in the menu Connect one more safety edge for automatic UP DOWN Press to confirm and save the desired operating mode Press to return to the main menu Press once more to return to the manoeuvring mode 3 4 6...

Page 21: ...ax emergn rev use to set max number of reverse after safety edge is triggered after that number auto close stops to confirm to confirm and safe Press to return to the main menu Press once more to return to the maneuvering mode To set auto close after trigger Enabled Close delay use to set on unlimited Trig Auto close Enabled Clearing time use to set time that the door close after trigger Choose ki...

Page 22: ...ton 4 Relays Use the buttons to select the Relays you want to adjust relay R1 R2 R3 In the Relay type menu item you can select and adjust the following parameters Inactive to deactivate relay End position for contact permanent or blink on end position top bottom or both Movement for contact permanent or blink while the door is moving up down or both With pre run option Electrical lock optional for...

Page 23: ...tional traffic light module Use the buttons to choose between Warning light lights on both side have the same color Two way traffic light on both side have different color depending on priority After that use the buttons to set the following options Lead time open A warning in advance can be produced just before the door opens This will occur by flashing of the red lights The time is adjustable be...

Page 24: ...ion loop 1 KL23 5 X Induction loop 2 KL23 4 X Press to confirm and save Press to return to the special setup menu Press to return to the main menu Press once more to return to maneuvering mode 6 CDM6 choose enabled if you have a Crawford CDM6 operator connected 7 Door control mode use buttons to select Sectional door or High speed door Press to return to the main menu Press once more to return to ...

Page 25: ...les To adjust the number of door cycles between 11 and 999 999 cycles Use the button to adjust the number of door cycles The default setting is 25 000 cycles Limit days To adjust the number of days between 11 and 999 999 days Use the button to adjust the number of days The default setting is 365 days The display will show Maintenance interval reached when the number of days or cycles is reached 7 ...

Page 26: ...pter cable to the mainboard of the forceIQ 4 1 Module Bracket Module Bracket is installed directly above the main board in the control housing 1 Module bracket 2 Traffic light module 3 Loop detector module 4 Radio receiver module The forceIQ control unit can also be programmed to handle multiple optional functions When external equipments are needed to connect to the control unit please read the e...

Page 27: ... is shown in the electrical drawing No need to adjust settings in the menu of the ForceIQ Terminal Function 1 2 Loop 1 3 4 Loop 2 Terminal Function 1 2 Switching output 1 3 4 Switching output 2 5 24V DC 6 GND Setting DIP switches DIP switch Function 1 Frequency adjustment 2 Frequency adjustment 3 Sensitivity loop 1 4 Sensitivity loop 1 5 Sensitivity loop 2 6 Sensitivity loop 2 7 Direction detectio...

Page 28: ... drawing No need to adjust settings in the menu of the ForceIQ The compatible transmitters are the ForceTX4 Channel 1 Impulse open stop close Channel 2 Open Channel 3 Close Channel 4 Stop 4 4 forceTL traffic light The Traffic light module has 4 integrated relays The connection is at terminal KL22 in the ForceIQ The detailed adjustments are described in the supplied manual and the wiring is shown i...

Page 29: ...nu Use the or arrow to select OSE 2 setup KL4 Press to enter the menu Use the or arrow to select 4 W photoc KL4 Press to confirm Use the or arrow to navigate to Down full reverse Press Press the arrow twice to enter the maneuvering mode Switch off photocell 1 function at installed position of the optics This function will enable you to switch the photocell ON or OFF Use the or arrow to navigate to...

Page 30: ...confirm Press to return to the main menu Press once more to enter the manoeuvring mode Settings for the pass door switch Use the or buttons to navigate to the Safety device menu Press to enter the menu Use the or buttons to select Safety 1 for KL2 1 2 and Safety 2 for KL2 3 4 Press to confirm Use the or buttons to select passdoor Press to confirm and save Press to return to the main menu Press onc...

Page 31: ...ress to confirm and save Press to return to the main menu Press once more to enter the maneuvering mode settings for the pass door switch Use the or buttons to navigate to the Safety device menu Press to enter the menu Use the or buttons to select Safety 2 Press to confirm Use the or buttons to select passdoor Press to confirm and save Press to return to the main menu Press once more to enter the ...

Page 32: ...PE EL LOCk Press to confirm Use the or buttons to select Lock open Press to confirm Set prerun time on 1 second Press to confirm and save Use the or buttons to navigate to the Relay 2 menu Press to enter the menu Use the or buttons to select R2 TYPE EL LOCK Press to confirm Use the or buttons to select MODE LOCK CLOSE Press to confirm and save Press to return to the main menu Press once more to en...

Page 33: ... while the door was moving OSE 1 TRIGGERD Safety device connected to KL 3 is activated OSE 2 TRIGGERD Safety device connected to KL4 is activated SAFE EDGE 1 TRIGGERD Safety device connected to KL2 1 2 is activated SAFE EDGE 2 TRIGGERD Safety device connected to KL2 1 2 is activated 4W PHOTOC TRIGGERD Safety device connected to KL5 is activated 5 2 trouble shooting Problem Solution Error code won ...

Page 34: ......

Page 35: ...manual forceIQ 35 www flexiforce com 34 Appendix 6 1 Additional function terminals ...

Page 36: ...manual forceIQ 36 www flexiforce com 35 Terminal group A Terminal group B ...

Page 37: ...manual forceIQ 37 www flexiforce com Terminal group C Terminal group D ...

Page 38: ...ffic light Motor unit limit sw 24V 24V Loop det 24V 24V impulse close stop open LS pre limit LS C LS O 24V NOTE Terminals KL17 23 are numbered from right to left Red not in use Max 300mA Alternating up stop down impulse NOTE Not to be used Ph 1 Car wash Switch off Ph 2 Extra safety Additional Stop 24VDC 680Ω 150 500Hz Yellow green NOTE Load up to 230V 4A ...

Page 39: ...V impulse close stop open LS pre limit LS C LS O 24V White White White Yellow Yellow Yellow Green Green Green Green Yellow Green Yellow Red Black Light Blue Brown 10 11 Brown White Brown White White Brown Spring Break Device sw SBD switch SBD switch Thermo sw in motor Cluch release chain sw 17 23 are m right to left not in use Yellow green Motor 400V o 230V 4A Rev K K048834 15 02 20 JSt Wiring dia...

Page 40: ... Braun Schwarz Schwarz Blau Blau Braun Braun Schwarz Schwarz Photocell 2 Extra safety Photocell 1 Car wash Switch off 9 1510XXXX rX H1 H2 Warning Lights RED BA1 Traffi RADIO RX BA4 ADD EMERGENCY STOP BUTTON KIT M ML PCA Radio RX KL1 Photocells BA5 2 6 9 3 7 10 1 5 4 8 11 2 6 9 3 7 10 1 5 4 8 11 1 Lichtschranke BA5 Steuerung MCU Steuerung MCU Lichtschranken Sensoren Blau Blau Steuerung MCU Steuerun...

Page 41: ...ung RX BA4 Blau Braun Braun Schwarz Photocell 2 Extra safety Rev K K048834 15 02 20 JSt Wiring diagram IDO1 LENA TORNADO CDR 9 Doc no Dok nr 4 5 Approv Godk Basic Wiring diagram IDO MCS R Loop Detector BA2 1 2 3 4 1 2 3 4 5 6 PCA Loop Detector Traffic Lights BA3 RADIO RX BA4 ADD EMERGENCY STOP BUTTON KIT M ML PCA Radio RX KL1 2 6 9 3 7 10 1 5 4 8 11 2 6 9 3 7 10 1 5 4 8 11 2 3 1 5 4 AMPEL Innen Au...

Page 42: ...1 5 5 1 5 6 1 5 7 1 5 10 1 5 11 1 5 12 1 5 13 1 5 16 1 6 3 1 6 4 1 7 3 1 7 4 Technical documentation for safe integration is provided Harmonized European standards which have been applied EN 13849 1 EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 61000 6 4 EN 12453 EN 60335 1 Other standards or technical specifications which have been applied EN 60335 2 103 The manufacturing process ensures the complian...

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