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Installation Instructions

Panda 14.000 NE PVK-U S00420 - Chapter E: Installation Instructions Page 59

E. Installation Instructions

E.1 Generator Connections

ATTENTION! Before working on the System read the “Safety Instructions” on Page iv.

E.1.1 General Instructions

• It is important to pay attention to the fresh air intake.

• Sufficient space must be available below the generator, in order to allow flow of cooling air. (Un-

derside and side: Underneath is not sufficient!)

• The radiator may not be covered.

• Untrained personnel should never open the generator.

E.1.2 Connections

01. Connection fuel IN
02. Connection fuel OUT
03. Cable for fuel pump
04. Cable for remote control panel
05. Cable for VCS

06. Load
07. Cable for AC-Control box
08. Battery minus (-)
09. Battery plus (+)

Summary of Contents for Panda 14.000 NE PVK-U

Page 1: ...Generator type Panda 14 000 NE PVK U 400V 50 Hz 12kW Icemaster Fischer Panda...

Page 2: ...in efficiency also ensures a fuel saving to the same extent The 100 water cooled Panda genset are currently manufactured in the performance range from 2 to 100 kW in various versions Fast running mot...

Page 3: ...the generator is to be installed in also corresponds to the regulations of the machine gui deline 98 37 EG This concerns among other things the exhaust system cooling system and the electrical instal...

Page 4: ...ction system has been installed The full voltage is exploited at the AC control box when the generator is run It must therefore be ensured that the control box is closed and cannot be tampered with if...

Page 5: ...Overloading of Engine during longer Operation 28 B 2 4 Starting Generator 28 B 2 5 Stopping the Generator 29 B 2 6 Starting the Generator when overheated by a Failure Bypass Switch 29 B 2 7 Operating...

Page 6: ...ble 57 E Installation Instructions 59 E 1 Generator Connections 59 E 1 1 General Instructions 59 E 1 2 Connections 59 E 1 3 Fuel System Installation 60 E 1 4 Connection to 12V Starter Battery Block 61...

Page 7: ...encer 04 Oil filter 05 Charge controler for DC alternator 06 Air suction housing with air filter 07 Air suction tube housing induction elbow 08 Fuel solenoid valve 09 Thermostat housing 10 Pulley for...

Page 8: ...ce and inspektion hatch 02 Cooling water intake radiator generator 03 Cooling water output generator radiator 04 Exhaust output 05 Return pipe expansion tank 06 DC Alternator 07 Watercooled exhaust ma...

Page 9: ...ternal cooling water pump 02 De aerating screw thermostat housing 03 Pulley for internal cooling water pump and DC alternator 04 V belt 05 Alternative oil filler neck 06 Connection fuel in 07 Connecti...

Page 10: ...n 03 Cooling water tube 04 Watercooled exhaust manifold 05 Oil filler neck 06 DC alternator 12V 07 De aerating screw at the thermostat housing 08 De aerating screw at the internal cooling water pump 0...

Page 11: ...nel The Automatic Start Option allows the generator to be started by means of an external signal i e Battery Monitor A speed gauge and a sensor for speed pick up are additionally necessary in addition...

Page 12: ...thus into the generator coil Fig A 2 Coolant in flow Cooling water connection block The cooling water is fed to the generator and drained via the cooling water connec tion block The cooling water con...

Page 13: ...ew above the cooling water pump casing may not be opened whilst the generator is running If this occurs by mistake air will be drawn through the opening Extensive ventilation of the whole system is th...

Page 14: ...he exhaust elbow union is cooled by the water withdrawing from the cylinder head Fig A 8 Watercooled exhaust manifold Cooling water pipe Cooling water pipe from the water cooled exhaust elbow union to...

Page 15: ...up flows into the radiator Fig A 11 Cooling water return flow De aerating screw The de aerating screw at the water cooled pre silencer is used at first time filling or after repair work Fig A 12 de ae...

Page 16: ...pply pressure are limited it can be sometimes possible that for reinforcement a second pump must be installed Fig A 14 Electrical fuel pump Connecting pieces for the fuel pipe 1 Fuel intake 2 Fuel bac...

Page 17: ...s switched to OFF position It takes a few seconds before the generator stops If the generator does not start or does not run smoothly i e stutters or does not attain full speed then the cause is fore...

Page 18: ...tor A 2 4 Components of combustion air Suction air intake at sound cover Do not cover Fig A 20 Suction ait intake Air suction housing The air suction housing sucks in fresh air from the sound cover Fi...

Page 19: ...Panda Generator Page 15 Induction elbow Fig A 23 Induction elbow Watercooled exhaust manifold Fig A 24 Watercooled exhaust manifold Compensator under heat isolation This part is flexible by the inter...

Page 20: ...ust outlet The silencer must be attached here Fig A 26 Exhaust outlet A 2 5 Components of electrical system Connection starter battery 1 Cable for starter battery minus 2 Cable for starter battery plu...

Page 21: ...4 AC Control box Fig A 29 Electrical connections Starter motor with solenoid switch 1 Starter motor and 2 Solenoid switch Fig A 30 Anlasser Actuator for rpm regulation The generator voltage is determi...

Page 22: ...r A The Panda Generator DC alternator Usually a 12V DC alternator which up loads the starting battery Fig A 32 DC alternator Charge control for DC alternator Fig A 33 Charge control Generator power te...

Page 23: ...ng F2 fuse 25A for starter relay Ks power relais for Starter K2 power relais for Glow plugs K3 power relais for Fuel pump Fig A 35 Terminal block A 2 6 Sensors and switches for operating surveillance...

Page 24: ...lencer At this point th coolant usually achieves its highest value From here it flows back into the radiator Fig A 38 Thermo switch at silencer Thermo switch at the generator coil 1 Generator coil 2 T...

Page 25: ...cal control switched off due to an error in the cooling system by overheating Fig A 41 Failure bypass switch A 2 7 Components of oil curcuit Engine oil filler neck with cap See details of oil specifi...

Page 26: ...ust be filled up to maximum Fig A 44 Engine oil dipstick Engine oil filter The oil filter should be exchanged with an oil change Fig A 45 Engine oil filler neck Engine oil drain hose At changing oil t...

Page 27: ...the VCS in connection with the actuator The adju sting points serve only as security for the fact that on disturbances of the VCS the upper and lower point cannot be excee ded The illustration shows...

Page 28: ...The Panda Generator Page 24 Panda 14 000 NE PVK U S00420 Chapter A The Panda Generator...

Page 29: ...ground The bridge to ground can be removed and reconnected to another ground system if required for other safety standards Full voltage connections are mounted in the electrical cabinet It must be ens...

Page 30: ...l Data Engine on Page IX 2 Check engine cooling system all hoses and hose connections for leaks 3 Check thermal switches and all cables and cable end terminal connections a Exhaust temperature switch...

Page 31: ...eral oil trade have stocks of fuel which are suitable for use for temperatures below minus 20 C Pre heating procedure If the engine is to be started at a temperature below minus 15 C then the pre heat...

Page 32: ...devices especially electric motors and compressors from a still stand state B 2 4Starting Generator 1 If necessary open the fuel valve 2 If necessary close the main battery switch 3 Check if all the...

Page 33: ...y means of this switch The generator can be started by using the remote control panel The operating temperature can be reduced for a short period of time without stress of course so that the fault swi...

Page 34: ...tch which switches the motor off if the oil pressure sinks to a particular level Apart from this all generators are equipped with four temperature switches The thermo switches are placed at the follow...

Page 35: ...Chapter B Generator Operating Instructions Page 31 Thermo switch at silencer Fig B 3 Thermo switch silencer Thermo switch at coil 01 Thermo switch coil 160 C 02 Generator housing Fig B 4 Thermo switc...

Page 36: ...Generator Operating Instructions Page 32 Panda 14 000 NE PVK U S00420 Chapter B Generator Operating Instructions...

Page 37: ...it Maintenance The laid down intervals must be heeded in order to avoid serious damage to the motor The first oil change should be carried out 35 hours after running time Thereafter every 100 hours SA...

Page 38: ...e drained by opening the oil drainage screw If the oil cannot be drained we recommend the use of a hand pump which can be connected to the oil drainage hose The oil drainage screw is then closed again...

Page 39: ...Page 35 Oil filter seal ring Before reinsert the gasket of the new oil fil ter should be coated with something oil Oil filler neck The new oil is filled here With the help of the engine oil dipstick t...

Page 40: ...e cooling system If the coolant has been drained or if air has permeated into the cooling system by other reasons a careful ventilation of the cooling system is necessary The de aerating process has t...

Page 41: ...ler neck again and also the de aerating screws at the same time Fill in again cooling water Repeat this procedure several times The generator can be started for 5 minutes if there is no change De aera...

Page 42: ...e generator starting and stopping when the sound cover is taken off 3 After the fuel pump has been running 3 to 4 minutes because the failure bypass switch has been pushed down the blee ding screw of...

Page 43: ...l filter The exchange of the filter depends on the contamination of the fuel should take place at least all 300 operation hours Before the exchange of the filter the inlet must be clamped Remove the h...

Page 44: ...enance Instructions C 5 Exchange the air filter Open the combustion air housing by loo sen the clamp at the cover Open the combustion air housing by loo sen the clamp at the cover Loose the wing bolt...

Page 45: ...hort operating time because the air in the sound insulated capsule can be relative warm and dry The v belt must be controlled in a very short time interval It can be happen to change the v belt after...

Page 46: ...ructions Press the alternator to the direction of the thermostat housing Now the v belt can be changed type XPZ 850 Stretch the v belt by pulling the alternator back The v belt should be able to be pr...

Page 47: ...igned so as not to overheat even under extreme conditions Note The exhaust gas will become sooty during peak load operation Effects of Short Circuiting and Overloading on the Generator The generator c...

Page 48: ...er to avoid damage if sensitive or valuable equipment is used voltage control with circuit breaker D 1 2Automatic Voltage Monitoring and Auto Shut Down If air conditioning units compressors or other s...

Page 49: ...Connect an electrical voltage instrument voltmeter with a display range until 300V AC to AC outlet in the electrical cabinet 4 Be sure that no electrical load is adjusted 5 Start the generator 6 Incr...

Page 50: ...turning the spindle of the actuator manually until the volt meter reach a value of 220V 110V 7 Both nuts must be screwed tight 8 Check again if the lower voltage of the generator is limited to min 22...

Page 51: ...dequate motor power under the nominal value The actuator stays at the upper keystroke and tries to rev up the diesel engine An internal regulation limits the current to the actuator nevertheless a lon...

Page 52: ...trol is melted constant overload of the generator Steps to check the voltage control by a disturbance 1 Switch off all electrical load 2 Disconnect the plug of the actuator 3 Turn the actuator manuall...

Page 53: ...4 Check if the VCS outlet signal for the actuator is wired Change the VCS printed circiut board if the points above carries no clearance The mechanical voltage limitation must be checked regularly The...

Page 54: ...he generator still does not supply sufficient voltage the following steps must be undertaken 1 Check the rev speed of the motor If the rev speed is too low the generator may not be able to achieve ful...

Page 55: ...d wires have to be disconnected using pliers or a screwdriver with insulated handle s Once the wires have been removed the capacitors must discharged by bridging the capacitor terminals together with...

Page 56: ...see diagram beneath Checking of the terminals must be carried out in the following order 1 L1 L2 2 L2 L3 3 L1 L3 The capacitors must not be removed from the electrical cabinet before a check is made...

Page 57: ...ssible the stator can be rewound by a qualified tradesper son technician Winding diagrams can be obtained from ICEMASTER GmbH Germany if neces sary This test unfortunately is carried out at very low v...

Page 58: ...eviate from each other significantly then there is probably a short within the coils A short within the coils can prevent the generator from achieving the requi red excitation and therefore from reach...

Page 59: ...y not be actuated DC is fed to a desired part of the winding from the exterior for a short period This can for example be carried out for by feeding DC to the windings from both terminals of a 230V 11...

Page 60: ...econds before the motor comes to a full halt If the generator fails to start runs rough does not reach the proper RPM or does not stop pro perly the first item to suspect in most cases is the fuel sol...

Page 61: ...l pressure switch causes the generator to cut out If it has been ascertained that the reason for the motor cutting out is over heating and not lack of oil the generator can be run for several minutes...

Page 62: ...Generator Failure Page 58 Panda 14 000 NE PVK U S00420 Chapter D Generator Failure...

Page 63: ...tion to the fresh air intake Sufficient space must be available below the generator in order to allow flow of cooling air Un derside and side Underneath is not sufficient The radiator may not be cover...

Page 64: ...o substantial initial problems after longer shut off the generator If the return pipe cannot put as immersion tube into the tank it should be absolutely ensured by a non return valve in the sucking in...

Page 65: ...switch of the starter motor position 1 The negative cable of the battery is attached underneath the starter motor at the engine mount position 2 ATTENTION It must be guaranteed that first the cables a...

Page 66: ...e 62 Panda 14 000 NE PVK U S00420 Chapter E Installation Instructions E 1 5 Connection of electrical components Connection of electrical components 1 2 3 4 1 Generator 2 External fuel pump 3 Remote co...

Page 67: ...lation Instructions Panda 14 000 NE PVK U S00420 Chapter E Installation Instructions Page 63 E 1 6 Connection of the external radiator Connection of the external radiator 2 1 1 Generator 2 External ra...

Page 68: ...he electronic control for voltage speed regulation VCS and the starting current reinforcement ASB The AC Control box must be connected with the conductions high voltage and low voltage to the generato...

Page 69: ...e number of revolutions of the engine and thus the voltage of the generator It belongs to the accessories and is externally attached VCS printed board 1 4 2 3 6 7 5 1 Connection measuring voltage 2 Ad...

Page 70: ...25 C 57 F and 7kOhm at 70 C 102 F The full running voltage is sent to the fan when the upper temperature has been reached The fan regulator can be switched on or off by the connection ON terminal 9 Th...

Page 71: ...for the radiator is in a ver tical position on the vehicle roof if one take into account that an obstruction could arise in narrow entrances The manufacturer is only too happy to give suggestions on h...

Page 72: ...6 to 22 l min Panda 12000 14000 approx 24 to 28 l min Panda 18 24 approx 32 to 38 l min Panda 30 32 approx 40 to 45 l min Panda 42 65 approx 50 to 60 l min The greater the amount of coolant circulatin...

Page 73: ...sembly of the radiator To avoid damages of the fan motor please bore some holes on the backside of the fan diameter approx 4mm Because water can enter the fan rainwater condenswater sweatwater etc The...

Page 74: ...25 30 kW 32mm 1 Panda 40 50 kW 38mm 1 Panda 50 60 kW 44mm 1 Coolant expansion tank It is absolutely essential that a exoansion tank that can be aerated is fitted adjacent to the radia tor The ventilat...

Page 75: ...ate when air under pressure is blown into the system Air pressure of approx 0 5b suffices in order to blow out the water Suction filter as a source of noise The external suction filter not included on...

Page 76: ...ator An air separator must be fitted at all critical places in the circulation system in case a perfect automatic ventilation on account of obstacles in the pipe passage cannot be achieved A self actu...

Page 77: ...be a last resort It is only applicable if the generator tem perature exceeds the permissible value on account of inaccessible working conditions It must then be explained which measures are necessary...

Page 78: ...liability is assumed when a recommendation is made by the generator manufacturer to con nect the generator to the motor cooling system The person making the installation must also ensure in this case...

Page 79: ...e easier by producing excess pressure by means of the above mentioned ventilation pipe The pro cess is eased considerably in that a transparent ventilation hose draws in air this can also be carried o...

Page 80: ...gram for vertical radiator 02 07 03 06 05 01 04 09 11 08 10 01 External fan control 02 Coolant expansion tank 03 Ventilation pipe 04 Ventilation screw 05 Fan for radiator 06 Radiator 07 Stop valve for...

Page 81: ...08 09 11 12 02 10 13 01 Water cooled pre silencer 02 Water cooled exhaust elbow 03 Coolant expansion tank 04 External fan control 05 Dry silencer 06 Exhaust outlet 07 Pipe with connection for Thermosw...

Page 82: ...Chapter E Installation Instructions Installation diagram for radiator on the roof 2 6 3 5 4 1 1 Ventilation pipe 2 Radiator horizontal 3 Coolant expansion tank integrated 4 T piece for Ventilation pi...

Page 83: ...r E Installation Instructions Page 79 Installation diagram with special air separator 2 7 6 1 4 5 3 1 Ventilation pipe 2 Coolant expansion tank 3 T piece for coolant expabsion tank 4 Water cooled pre...

Page 84: ...connection for mounting below the vehicle 3 2 1 4 5 6 7 8 1 Exhaust oulet 2 Generator 3 Dachdurchf hrung mit Winkel 4 Vibration damper 5 External pre silencer 6 Exhaust pipe 7 External series silencer...

Page 85: ...y 500 h only X X X Check all sensors switches a Coolant temperature sensor b Exhaust temperature sensor c Oil pressure sensor X X X X X X X X X X X Check all securing and fastening screws a All base m...

Page 86: ...Society of Automotives Engineers The SAE class of an engine oil only informs over the viscosity of the oil lar ger number more viscous lower number more highly liquidly e g to 0W 10W 15W 20 30 40 The...

Page 87: ...TIN PROTECT PLUS G 48 Engine coolant automotive industry Product description Product name GLYSANTIN PROTECT PLUS G48 Chemical nature Monoethylenglycol with inhibitors Physical form Liquid Chemical and...

Page 88: ...em check cable connections Motor is running too fast rpm too high Check motor speed with rpm meter or frequency meter and adjust to proper speed under zero electrical load 3120 rpm 50Hz 3720 rpm 60Hz...

Page 89: ...ump not working Check fuel filter and pump clean if necessary Lack of fuel Check fuel supply Glow plugs not working correctly Check glow plugs and heating time Too much air in fuel lines Test fuel sys...

Page 90: ...e generator windings bearings or other Generator must be sent to manufacturer for repair of damaged bearings or winding Damaged engine Repair of bearing damage etc by Kubota Service MOTOR RUNS IN OFF...

Page 91: ...ual noise comes from genset exhaust colour suddenly becomes dark leakage in the cooling water system Refer to respective section of manual and if necessary have repaired by Kubota Service or Panda rep...

Page 92: ...Appendix Page VIII Panda 14 000 NE PVK U S00420 Chapter F Appendix...

Page 93: ...clearance engine cold 0 2 mm Cylinder head nut torque 68 Nm Compression ratio 23 1 Lubrication oil capacity 3 8 l Fuel consumption b b 0 35l kW electrical power the randomized values between 30 and 80...

Page 94: ...Measurements Page X Panda 14 000 NE PVK U S00420 Chapter F Appendix F 7 Measurements...

Page 95: ...Wiring diagram control panel Panda 14 000 NE PVK U S00420 Chapter F Appendix Page XI F 8 Wiring diagram control panel...

Page 96: ...Wiring diagram control panel Page XII Panda 14 000 NE PVK U S00420 Chapter F Appendix...

Page 97: ...pull push or lift the person to safety using a wooden pole rope or some nonconductive material If possible turn off the electrical power Send for help as soon as possible After the injured person is...

Page 98: ...nd lift chin Shout Are you OK Look listen and feel for brea thing for 3 to 5 seconds 6 Give 2 Full Breaths Keep head tilted back Pinch nose shut Seal your lips tight around victim s mouth Give 2 full...

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