Fireye InSight II 95DSS3 Manual Download Page 14

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FIGURE 7.

FIGURE 8.

FIGURE 9.

PART NUMBER

A. SWIVEL MOUNT

60-1664-3 (NPT)
60-1664-4 (BSP)

B. 1" WYE

35-200 (NPT)

C. 1” CLOSE NIPPLE

35-201 (NPT)

D. SEALING COUPLING W/QUARTZ WINDOW

60-1199-1 (NPT)

60-1199-2 (BSP)

E. 1” NIPPLE

35-127-2 (NPT)

F. 3/8" PLUG

35-202 (NPT)

G. SURFACE MOUNTING

60-2919-1 (1”NPT)

FLANGE 60-2919-2

(1”BSP)

22.25” (642mm)

PART NUMBER

A. SWIVEL MOUNT

60-1664-3 (NPT)
60-1664-4 (BSP)

B. 1" WYE

35-200 (NPT)

C. 1” NIPPLE

35-127-2 (NPT)

D. 3/8” PLUG

35-202 (NPT)

E. SURFACE MOUNTING

60-2919-1 (1”NPT)

FLANGE 60-2919-2

(1”BSP)

22.0” (560mm)

PART NUMBER

A. SWIVEL MOUNT

60-1664-3 (NPT)
60-1664-4 (BSP)

B. 1” NIPPLE

35-127-2 (NPT)

C. 3/8" THREADED OPENING

D. SURFACE MOUNTING

60-2919-1 (1”NPT)

FLANGE)

60-2919-2 (1”BSP)

16.75” (426mm)

Summary of Contents for InSight II 95DSS3

Page 1: ...including FM Class I Div 2 and ATEX ExdIIC see Model Listing for full description of options Standard features include two independently adjustable Flame Relays that can be selected to operate from th...

Page 2: ...nstead of the two cable quick disconnects the 95DSS3 WINC has one 12 pin InSight I style quick disconnect for use with a 59 497 xxx prefabricated cable assembly With the 95DSS3 WINC only the first fla...

Page 3: ...TIONS 24 GROUNDING AND SHIELDING TECHNIQUES 26 PROGRAMMING THE INSIGHT II SCANNER 26 INSIGHT II MENU STRUCTURE 27 THE MAIN STATUS MENU 29 THE ERROR HISTORY MENU 33 THE PASSWORD MENU 36 THE CONFIG MENU...

Page 4: ...operation and settings relative to the sensor signals and each of the two flame relays are chosen either in Auto Config or Manual Config mode to provide the optimum flame ON OFF discrimination The fl...

Page 5: ...tely N A N A YES N A Housing Material Aluminum Aluminum Aluminum Aluminum 316 Stainless Steel 12 PIN ELECTRICAL CONNECTOR 8 PIN ELECTRICAL CONNECTOR 12 57 319 2 75 PURGE AIR CONNECTION 3 8 NPT OR 3 8...

Page 6: ...ture rating of at least 105 C Note The above items are suitable for the InSight II scanners rated environment and conditions of use 13 37 339 7 75 PURGE AIR CONNECTION 3 8 NPT OR 3 8 BSP LOCKING RING...

Page 7: ...Transmitter Model 95DSS3 1CEX ND includes the 61 7347 1 blank cover Scanner P N Material Mounting Flange P N 95DSS3 1CEXSS Stainless Steel 60 2692SS NPT 60 2693SS BSP 95DSS3 1CEX 2 Aluminum 60 2692 4...

Page 8: ...ly order sepa rately YES YES NEMA 4X IP66 CLASS I DIV 2 GROUPS A B C D CLASS II DIV 2 GROUPS F G see note 2 YES YES YES YES YES YES YES YES 95DSS3 1WOC see note 5 NO NO NO NO NO 95DSS3 1WINC YES NO II...

Page 9: ...ondensing STANDARD MOUNTING FLANGE Material Weight Cast aluminum with gray polyester powder coat finish Contains an integral heat insulating female thread insert 0 62 lbs 0 28 kg Flange Threads P N 60...

Page 10: ...tpoint procedures described in this bulletin Note An acceptable scanner location must ensure the following Reliable main flame and or ignitor flame detection at all air flow and furnace loads ranges o...

Page 11: ...unting surface mounted scanners requires the use of a swivel mount P N 60 1664 3 NPT shown in Figures 7 8 and 9 Center the swivel mount over the two inch hole in the burner plate and secure using thre...

Page 12: ...itions with clean burning fuels and moderate ambient temperature conditions purge air flow of approximately 4 SCFM 113 l min is generally adequate Up to 15 SCFM 425 l min may be required for fuels tha...

Page 13: ...saturation Orifice kit P N 53 121 contains nine different orifice sizes and two retaining clips The orifice can be installed either within the 60 1664 swivel mount within the 60 1199 coupling or withi...

Page 14: ...OUNTING 60 2919 1 1 NPT FLANGE 60 2919 2 1 BSP C E F A B D G 22 25 642mm PART NUMBER A SWIVEL MOUNT 60 1664 3 NPT 60 1664 4 BSP B 1 WYE 35 200 NPT C 1 NIPPLE 35 127 2 NPT D 3 8 PLUG 35 202 NPT E SURFA...

Page 15: ...21 6 Orifice Diameter 0 125 11F 1 53 121 7 Orifice Diameter 0 187 11G 1 53 121 8 Orifice Diameter 0 250 11H 1 53 121 9 Orifice Diameter 0 375 11I 1 53 121 10 Orifice Diameter 0 500 11J 2 34 181 Orific...

Page 16: ...Supplies Fireye offers DIN rail mounted 24 vdc power supplies for use with the InSight II Integrated flame scanner Model 60 2685 25 can power up to five InSight II scanners model 60 2685 4 and 60 268...

Page 17: ...6 feet 10 inches 59 546 90 8 Conductor 90 meter cable assembly with 8 pin female connector 90 meters 295 feet 3 inches 59 546 8 Conductor cable without connector Sold by the foot for use as extension...

Page 18: ...interface must either be via Fireye Explorer pc software or by temporarily installing a 95DISP 1 or 95WIDISP 2 Refer to bulletin CU 116 for 95DISP 1 95DISP 1 SS 95WIDISP 2 and 61 7347 1 installation i...

Page 19: ...VDC REMOTE FILE SELECT 2 REMOTE RS 485 COMMUNICATIONS Blue Red Black Orange Red White Yellow Black Brown Orange Blue Black Black Yellow Red Black 9 8 5 6 7 3 4 2 1 B A SW1 SW2 Note 10 Note 10 Note 4 N...

Page 20: ...erenced To 24 VDC 4 20mA FR2 OUTPUT Referenced To 24 VDC REMOTE FILE SELECT 2 REMOTE RS 485 COMMUNICATIONS Black Red White Blue Violet Grey Red Brown Blue Red Yellow 9 8 5 6 7 3 4 2 1 B A SW1 SW2 Note...

Page 21: ...blocks The 59 546 and 59 547 quick disconnect pins are not numbered The 95DSS3 WINC quick disconnect pins are lettered 12 The following peripherals must be SELV PELV by an approval according to DIN EN...

Page 22: ...e 5 Fault Relay COM Red White stripe 5 4 20 mA OUT FR1 Blue 6 FR2 Relay NC Yellow Black stripe 6 4 20 mA OUT RTN Brown 7 FR2 Relay COM Red Black stripe 7 4 20 mA OUT FR2 Yellow 8 FR2 Relay NO Black Or...

Page 23: ...cts should be rated for low current operation 3mA dc 59 546 Cable Color if used Pin Number of Terminal Block Function 59 547 Cable Color if used Pin Number of Terminal Block Function Red 1 FR1 Relay N...

Page 24: ...ngth or number of scanners requires the installation of bi directional repeaters or amplifiers Consult the factory for additional information FIGURE 18 WIRING FOR REMOTE COMMUNICATIONS Conversion Harn...

Page 25: ...4647 10TB Conversion Harness 59 546 3 cable included to 95DSS3 1 InSight II 59 547 3 cable included to 95DSS3 1 InSight II Customer s original 59 497 xx InSight I cable Strain relief fittings 2 12 pi...

Page 26: ...P DOWN buttons are used to display the setpoints Depressing the SELECT button displays the stored value of the setpoint allowing it to be changed PROGRAM The PROGRAM button saves a change made to a se...

Page 27: ...ntensity while physically aiming the scanner for optimum signal With the target burner ON firing and the scanner properly aimed the user can command the InSight II scanner to Learn the Flame ON condit...

Page 28: ...G FR2 Pg 53 MANUAL CONFIG FR1 Pg 53 CONFIG MENU Pg 38 39 MAIN STATUS MENU CONFIGURATION MENU SUB MENUS FR2 UV SETTINGS Pg 55 FR2 IR SETTINGS Pg 55 FR1 UV SETTINGS Pg 55 FR1 IR SETTINGS Pg 55 AUTO CONF...

Page 29: ...247 19200 8 N 1 ONTH 1 040 2 040 OFFTH 1 20 2 20 SELECT to Enter Configure Menu Fireye To Error History Menu SELECT to Enter Error History LEARN STATUS 1 MAN 2 MAN FRONT END GAIN IR 255 UV 255 IRFS 1...

Page 30: ...menu as FQ 1 xxx 2 xxx see description below For clarity the Flame Quality number is capped at 100 while under certain firing conditions the sum of IR or UV signal strength may normally exceed 100 ma...

Page 31: ...current internal software revision ex SW REV 0033 0010 Comms This screen indicates the remote communications address baud rate bits parity and stop bit The address can range from 1 to 247 as selected...

Page 32: ...n the Learned FEG value Example If the Learned FEG value was 20 and the real time FEG is now 40 indicating a dimmer flame the scanner will decrease the Flame Quality number by 50 20 40 However if the...

Page 33: ...is detected the scanner will turn off its output and an error code will appear on the display To clear the error code and restart the scanner either the 24 vdc power can be cycled off then on or the...

Page 34: ...RELAY FB CHECK INTERNAL CPU1 INIT FAILURE FAILED INIT INTERNAL STORAGE MEMORY CORRUPTED INVALID FRAM INTERNAL STORAGE MEMORY CORRUPTED WRONG FRAM REV INTERNAL CPU2 STATUS FAILURE CPU2 STATUS FAIL INT...

Page 35: ...ser in the IR Settings Menu see Note 2 The IR flame signal is driven to zero FRx IR FEG GREATER THAN MAXIMUM The IR FEG Front End Gain has risen above the MAX value selected by the user in the IR Sett...

Page 36: ...s to change the value of the displayed digit ENTER PW DIGIT 2 02xx ENTER PW DIGIT 3 020x ENTER PW DIGIT 4 0205 Is PW Correct No Yes To Config Menu This menu can be used to either ENTER the password fr...

Page 37: ...o PASSWORD If you wish to change the password at this time Press the SELECT key see the Change Password section below Otherwise depress the DOWN key to advance to the CONFIG menus Entering the correct...

Page 38: ...SELECT to Enter AUTOMATIC CONFIG To Change Password To Automatic Config Menu A UV GAIN RANGE LOW A IR GAIN RANGE LOW SELECTED SELECTED SELECTED SELECTED SELECTED Remote File Sel Key Pad Reset Max Tem...

Page 39: ...te Time Menu SELECT to Enter COMMS SETTINGS To Comms Menu To Date Time Config Menu SELECT to Enter 4 20mA Config Menu To 4 20 mA Config Menu SELECT to Enter File Copy Menu To File Copy Menu SELECT to...

Page 40: ...thm The user can choose to Display or to NOT Display the Warning Messages that notify the user that the flame signal is being squelched The default choice is to NOT Display these messages The specific...

Page 41: ...SELECT scroll UP or DOWN to the correct MONTH and press PROGRAM Press DOWN arrow to DAY of the MONTH Press SELECT scroll to cur rent DAY and press PROGRAM to Save You can enter HOUR MINUTES SECONDS by...

Page 42: ...to MAIN To Top of MAIN Status Menu START LEARN FR2 ON START LEARN FR2 OFF START LEARN FR1 ON START LEARN FR1 OFF A UV GAIN RANGE LOW A IR GAIN RANGE LOW To Learn Menu To Learn Menu To Learn Menu To L...

Page 43: ...aimed at the primary com bustion zone first 1 3 of the flame If the scanner is utilizing both the IR and UV sensors priority should be given to maximizing the UV intensity Run the flame at low fire r...

Page 44: ...eted press any key to continue START LEARN FR2 OFF To begin LEARN Flame OFF for only FR2 make sure flame is OFF and press PROGRAM key A prompt will display MAKE SURE FLAME IS OFF THEN PRESS PROG KEY T...

Page 45: ...OWN Key Scrolls through menu clockwise Copy FROM File F1 Copy TO File A SELECT to EXIT BACK to CONFIG SELECT to EXIT BACK to MAIN FILE COPIED PUSH PROGRAM KEY TO COPY F1 TO A FILE COPIED message shown...

Page 46: ...e IR and UV FEG LRNED settings are 255 At these settings the scanner will respond to flame but will not likely discriminate between the target flame and other nearby flames In File F2 the IR and UV Us...

Page 47: ...FR1 4 20 SELECT Flame QUALITY FR1 20mA MAP VAL 100 SELECT to Exit To Previous Menu SELECT to Exit BACK to MAIN To Config Menu To MAIN Status Menu FR2 4 20 SELECT Flame QUALITY FR2 20mA MAP VAL 100 SEL...

Page 48: ...40 100 for FQ or between 400 999 for FS then press PROGRAM to SAVE FR2 4 20 SELECT The user may select which parameter the 4 20 mA analog output represents for FR2 Choices are Flame QUALITY or Flame S...

Page 49: ...clockwise YEAR 2009 MONTH JUL SELECT to Exit BACK to CONFIG SELECT to Exit BACK to MAIN HOUR 0 23 23 MINUTES 0 59 14 SECONDS 0 59 36 DAY OF THE MONTH 06 To Config Menu To MAIN Status Menu SELECTED SE...

Page 50: ...displayed This option allows the user to set current DAY While DAY OF THE MONTH is displayed press SELECT Use UP or DOWN key to select current DAY then press PROGRAM key NEW VALUE SAVED will appear HO...

Page 51: ...lockwise DOWN Key Scrolls through menu clockwise MODBUS ADDRESS 247 MODBUS BAUD 19200 MODBUS PARITY 8 N 1 SELECT to Exit BACK to CONFIG To Config Menu SELECT to Exit BACK to MAIN To MAIN Status Menu S...

Page 52: ...ess Default factory address for InSight II is 247 MODBUS BAUD This option allows the user to set modbus communication baud rate Valid values are 4800 9600 19200 and the factory default baud rate is 19...

Page 53: ...Dely 1 SELECT to Exit To Previous Menu To Config Menu SELECT to Enter FR1 UV Settings To UV Settings Menu R1A FFRT 1 R1A ON THRESHLD 40 R1A OFF THRESHLD 20 SELECT to Exit BACK to MAIN To Main Status...

Page 54: ...ted Flame Failure Response Time FFRT The choices are 1 to 6 seconds The maximum allowable FFRT setting is determined by local safety code The default is 1 second Any FFRT selection greater than 4 seco...

Page 55: ...R BAND Freq 000 70Hz R1AIR USER GAIN 000 1 R1AIR FEG LRNED 255 255 R1AIR MIN FEG 255 5 R1AIR MAX FEG 255 255 Display Legend R1AIR BAND Freq XXX 70Hz FILE A IR Sensor Flame Relay 1 Parameter Value Save...

Page 56: ...m 12 to 13 you should expect to see the IR Signal Strength increase to approximately 120 Example 2 Assume that you observe an IR Signal Strength of 240 when the IR User Gain set ting is 20 If you then...

Page 57: ...Signal Strength number for the selected sensor by approximately 50 Each downward step in the User Gain setting will decrease the Signal Strength number for the selected sensor by approximately 33 Exam...

Page 58: ...e QUALITY Flame SIGNAL FR2 4 20 MAP VAL 100 For Flame Quality 40 100 For Flame SIGNAL 400 999 Date Time Menu YEAR 2010 2008 4095 MONTH JAN JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC DAY OF THE MO...

Page 59: ...70 78 85 93 101 109 117 125 132 140 148 156 164 171 179Hz R1 UV USER GAIN 1 1 31 R1 UV FEG LRNED 5 5 255 R1 UV MIN FEG 5 5 255 R1 UV MAX FEG 255 5 255 Man Config FR2 Menu R2 SENSOR SLECT IR UV SENSOR...

Page 60: ...T FR1 4 20 MAP VAL FR2 4 20 SELECT FR2 4 20 MAP VAL COMMS SETTINGS Menu MODBUS ADDRESS MODBUS BAUD MODBUS PARITY Man Config FR1 Menu R1 SENSOR SLECT R1 FFRT R1 ON THRESHLD R1 OFF THRESHLD R1 On Time D...

Page 61: ...was originally installed and calibrated typically the low fire condition a Enter the AUTO CONFIG menu b Depress the Up button until START LEARN ON is displayed c Depress the Select button then the Pr...

Page 62: ...ereof except lamps and photocells which is found defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING...

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