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Festo Smart cubic CPVSC1-VI Manual Download Page 25

2.      Fitting

2−3

Festo  P.BE−CPVSC−E N    en  0301a

Contents  of  this  chapter

The  CPV−SC  valve  terminal  is  already  assembled  when  sup
plied  from  the  factory.  Accessories  such  as  designation  labels
and  manual  override  caps  (optional)  must  be  fitted  on  site.

This  chapter  describes  how  to  fit  and  remove:

the  complete  CPV−SC  valve  terminal

the  manual  override  caps.

Further  information

Special  information  on  replacing  or  adding  pneumatic  compo
nents  can  be  found  in  chapter  5.

Summary of Contents for Smart cubic CPVSC1-VI

Page 1: ...Pneumatics manual CPV SC valve terminal Type CPVSC1 VI Manual 530 926 en 0301a 670 617 Compact performance smart cubic...

Page 2: ......

Page 3: ...sto AG Co KG D 73726Esslingen Federal Republicof Germany 2003 Internet http www festo com e mail service_international festo com The copying distribution and utilization of this document as well as th...

Page 4: ...Contents and general instructions II Festo P BE CPVSC EN en 0301a...

Page 5: ...ts 2 4 2 2 1 Fitting onto a wall 2 5 2 3 Fitting the manual override cover optional 2 7 3 Installation 3 1 3 1 Preparing the compressed air 3 4 3 1 1 Operation with non lubricated compressed air 3 4 3...

Page 6: ...airment of function 4 14 4 5 2 Operating states of the pneumatic system 4 15 5 Maintenance and conversion 5 1 5 1 General precautionary measures 5 4 5 2 Cleaning replacing the large surface mounted si...

Page 7: ...e conver sions or modifications described in the documentation supplied with the product are permitted in faultless technical condition The maximum values specified for pressures temperatures electric...

Page 8: ...the pneumatic compo nents and refers to the CPV SC valve terminal with electric multipin connection For information on the electrics electronics see leaflet sup plied with the product This manual con...

Page 9: ...een the following danger warnings Warning This means that failure to observe this instruction may result in serious personal injury or damage to property Caution This means that failure to observe thi...

Page 10: ...ns tips and references to other sources of information Accessories Information on necessary or sensible accessories for the Festo product Environment Information on environment friendly use of Festo p...

Page 11: ...s and micro valve plates CPV SC valve terminal Compact Performance Valve terminal Smart Cubic type 80 Electrical sub base Sub base with electric multipin connection End plate Termination plate at the...

Page 12: ...Contents and general instructions X Festo P BE CPVSC EN en 0301a...

Page 13: ...Summary of components 1 1 Festo P BE CPVSC EN en 0301a Chapter 1...

Page 14: ...Summary of components 1 2 Festo P BE CPVSC EN en 0301a Contents 1 Summary of components 1 1 1 1 Overview of the CPV SC valve terminal 1 4 1 2 Description of variants 1 5 1 3 Overview of components 1...

Page 15: ...al of connection variants and components of the valve terminal the maximum number of valve locations the identification code of the valve sub bases the connecting display and operating elements Furthe...

Page 16: ...de possible by the use of very compact valves with high flow rate therefore helping to reduce costs The valve terminal pneumatics provide the following the common channels for supply and exhaust air t...

Page 17: ...16 valve plates The electrical connection of the valve solenoid coils is made centrally via the multipin connection This is available in the following designs Sub D connection 15 pin Sub D connection...

Page 18: ...ontrol valve is marked with j 12 the work valve with Ident code J N 3 2 way valves single solenoid basic position open K 3 2 way valves single solenoid basic position closed D 2 2 way valves single so...

Page 19: ...ion 3 5 82 84 or large surface mounted silencer 2 Blanking plate without valve function for sealing an unused valve location 3 Valve plates with single solenoid or double solenoid valves double sole n...

Page 20: ...l you will find the following pneu matic connecting display and operating elements 1 4 2 3 1 Manual override per pilot solenoid locking and non locking 2 Exhaust connections 3 5 82 84 3 Work connectio...

Page 21: ...l connecting and display elements 1 2 3 1 Multipin connection with 20 pin flat ribbon cable or 15 pin sub D or 26 pin sub D high density multipin connection 2 Valve location identification label 3 Yel...

Page 22: ...1 Summary of components 1 10 Festo P BE CPVSC EN en 0301a...

Page 23: ...Fitting 2 1 Festo P BE CPVSC EN en 0301a Chapter 2...

Page 24: ...Festo P BE CPVSC EN en 0301a Contents 2 Fitting 2 1 2 1 General instructions on fitting and dismantling 2 4 2 2 Fitting variants 2 4 2 2 1 Fitting onto a wall 2 5 2 3 Fitting the manual override cover...

Page 25: ...from the factory Accessories such as designation labels and manual override caps optional must be fitted on site This chapter describes how to fit and remove the complete CPV SC valve terminal the ma...

Page 26: ...te Handle all the components on the CPV SC valve terminal with care Please note especially the following The specified torques must be observed Electrostatically sensitive components Do not therefore...

Page 27: ...e The end plates have holes for fitting the terminal onto a wall see table 2 1 Fitting Proceed as follows 1 Make sure that the fastening surface can support the weight of the CPV SC valve terminal wei...

Page 28: ...with four M3 screws of sufficient length tightening torque 0 6 Nm 0 2 Nm 4 If necessary use the fastening holes in the left hand end plate for additional fastening of the CPV SC valve termi nal In ord...

Page 29: ...inst unauthorized use Fitting Proceed as follows 1 Make sure that the relevant manual overrides are in a non actuated state If necessary set locking manual over rides to the basic position see chapter...

Page 30: ...2 Fitting 2 8 Festo P BE CPVSC EN en 0301a Disconnecting Proceed as follows Insert a suitable screwdriver in the recess of the manual override in order to lift up the covers...

Page 31: ...Installation 3 1 Festo P BE CPVSC EN en 0301a Chapter 3...

Page 32: ...mpressed air 3 5 3 2 General notes on connecting the tubing 3 7 3 2 1 Laying the tubing 3 7 3 3 Connecting the CPV SC valve terminal 3 9 3 3 1 Pilot control of the valve solenoid coils auxiliary pilot...

Page 33: ...the tubing instructions on pilot control of the valve solenoid coils with internal or external auxiliary pilot air instructions on operating CPV SC valve terminals with pressure zone separation fittin...

Page 34: ...are used oils with synthetic ester or true ester basis e g rape oil methylester the residual oil content must not exceed 0 1 mg m3 see ISO 8573 1 class 2 If mineral oils are used e g HLP oils as per D...

Page 35: ...s if lubricated com pressed air must be used The compressed air prepared with the compressor must correspond in quality to non lubricated compressed air If possible do not operate the complete system...

Page 36: ...s furthest from the lubricator 2 Ascertain the valve terminal which controls this cylinder 3 Remove the silencer if fitted from connection 3 5 4 Hold a piece of white cardboard 10 cm in front of the e...

Page 37: ...elements The components will be damaged if you touch the contact surfaces of the plug connectors or if you do not observe the regulations for handling electrostatically sensitive components 3 2 1 Lay...

Page 38: ...it may perform sudden unexpected movements thereby causing injury to human beings Switch off the compressed air supply before disconnect ing the pneumatic tubing on the CPV SC valve terminal 1 Loosen...

Page 39: ...t with internal or external auxiiary pilot air The following pairs of end plates are available for the CPV SC valve terminal left hand end plates for internal auxiliary pilot air right hand end plate...

Page 40: ...pilot air Please note Use regulated external auxiliary pilot air 3 7 bar Reliable faultless operation of the CPV SC valve terminal is then possible even with fluctuating operating pressure Please note...

Page 41: ...re on valve sub base with Ident code J 3 3 2 Pressure zones The CPV SC valve terminal can be operated with several pres sure zones A separator plate is required for each pressure zone if there are two...

Page 42: ...lve solenoid coils see Fig 3 3 The pressure zone which is supplied via supply connec ton 1 left hand end plate must be operated with a pressure between 3 7 bar The first pressure zone is supplied with...

Page 43: ...5 6 3 2 1 1 4 2 2 12 14 3 5 1 4 82 84 1 End plates 2 Valve sub bases 3 Separator plates with additional supply 4 Pressure zone 1 5 Pressure zone 2 6 Pressure zone 3 Fig 3 4 CPV SC valve terminal with...

Page 44: ...onal pres sure supply plate with additional exhausting may be necessary It is therefore an advantage to implement the higher demands on the exhausting in the pressure zone which is exhausted via the r...

Page 45: ...ction must be made from left to right space for wrench The double solenoid valve Ident code J consists of two components the control valve and the work valve Each valve has its own housing The control...

Page 46: ...Pilot air external auxiliary pilot air 12 14 M5 QS4 or QS5 32 Screw connector in the left hand end plate Ducted exhaust 3 5 M7 QS6 or QS1 4 Screw connector in the right hand end plate for ducted exhau...

Page 47: ...pressures 1 Valve terminal 1 2 Common 3 5 3 Common 82 84 4 Valve terminal 2 5 Central 3 5 6 Central 82 84 1 2 3 4 5 2 2 6 3 Fig 3 5 Common lines with non return valves Please note The exhaust is expel...

Page 48: ...th the Festo valve terminals in accordance with EN 60204 1 IEC 204 Safety transformers with the adjacent symbol must be used for supplying PELV networks The valve terminals must be earthed to ensure t...

Page 49: ...t be assigned in ascending order with out gaps Counting begins on the valve terminal from left to right see diagram A valve location always occupies one address 0 1 2 3 4 5 6 7 8 9 10 11 1 2 3 3 2 1 A...

Page 50: ...3 Installation 3 20 Festo P BE CPVSC EN en 0301a...

Page 51: ...Commissioning 4 1 Festo P BE CPVSC EN en 0301a Chapter 4...

Page 52: ...Before commissioning 4 4 4 1 2 Pressure increase in the complete supply 4 4 4 2 Manual override 4 6 4 3 Checking the valves and the valve actuator combination 4 8 4 4 LED display of the valves 4 12 4...

Page 53: ...es the commissioning of the CPV SC valve terminal The following in particular belong here instructions on building up pressure in the complete supply operating the manual override checking the valve f...

Page 54: ...en the solenoid coil is constantly under stress Please observe the following instructions for building up pressure in the complete supply 4 1 2 Pressure increase in the complete supply Warning If the...

Page 55: ...signal being present The slow increase in pressure of the complete supply does not then affect the actuator The actuator would react suddenly e g a cylinder would extend or retract depending on the va...

Page 56: ...1 slow Tab 4 1 Effects of slow start up pressurization 4 2 Manual override You should use the manual override especially when commis sioning the pneumatic system in order to check the function and op...

Page 57: ...valve solenoid coils is as follows 1 2 3 1 Single solenoid valves Ident code D N K M Double solenoid valve Ident code J 1 Manual override to pilot solenoid 14 2 Manual override to pilot solenoid 12 3...

Page 58: ...ir in the chapter Installation The CPV SC valve terminal should be commissioned as follows Commissioning variants Actiivity Preliminarytest of the pneumatictubing Testing the valve actuator combinatio...

Page 59: ...te can cause actuators to perform sudden unexpected movements These movements can cause injury to human beings and damage to property Make sure that all manual override actuations are in their basic p...

Page 60: ...matic reset non locking Reaction of the valve Use a screwdriver to carefully press down the plunger of the manual override as far as possible The valve moves to the switching position Hold the plunger...

Page 61: ...avoid undefined switching states when commissioning the machine system Actuating the manual override with stop locking Reaction of the valve Use a screwdriver to carefully press down the plunger of th...

Page 62: ...CPV SC valve terminal is ready for operation The LEDs are assigned to the valve locations in numerically ascending order Therefore LED 0 is assigned to valve location 0 etc The valve locations are num...

Page 63: ...he valve Meaning Yellow out Basic position Logical 0 no signal Yellow alight Switch position Logical 1 signal present Basic position Logical 1 but operating voltage of outputs below permitted toleranc...

Page 64: ...pes from the common line connections the work line connections between the modules Basic position Switch position Basic position Checking the seal ring or the tube fitting After switching on again reg...

Page 65: ...plate 3 5 82 84 Faultless Non returnvalves in common exhaust line This applies when several systems with centrally ducted exhaust are used Vacuum operation low pressure operation Externally supplied r...

Page 66: ...4 Commissioning 4 16 Festo P BE CPVSC EN en 0301a...

Page 67: ...Maintenance and conversion 5 1 Festo P BE CPVSC EN en 0301a Chapter 5...

Page 68: ...1 General precautionary measures 5 4 5 2 Cleaning replacing the large surface mounted silencer 5 5 5 3 Fitting removing components in valve locations 5 6 5 3 1 Preparing the CPV SC valve terminal 5 6...

Page 69: ...ponents for maintenance work and conversion cleaning the large surface mounted silencer replacing the large surface mounted silencer fitting and removing components in valve locations Further informat...

Page 70: ...upply the operating and load voltage supplies Please note Handle all the components on the CPV SC valve terminal with care Please note especially the following Screws must be fitted accurately otherwi...

Page 71: ...e large surface mounted silencer functions correctly and that the valves operate correctly Proceed as follows 1 Loosen and remove the screws in the fastening frame 2 Remove the silencer insert from th...

Page 72: ...easily with out much trouble Proceed as follows 5 3 1 Preparing the CPV SC valve terminal 1 Loosen the multipin plug and disconnect it carefully 2 Loosen the tubing at work connections 2 and 4 of the...

Page 73: ...left and right of the component to be replaced Fig 5 1 Loosening the tie rods 3 Removing the double solenoid valve Ident code J Both valve plates control and work valve must be removed 4 Pull the comp...

Page 74: ...te The valve plate and work sub base is a unit tested for leakage by Festo Do not disconnect the screw connectors in the work sub base They guarantee that the unit does not leak Proceed as follows 1 M...

Page 75: ...lve If there is a gap between the valve terminal and the mount ing surface the electric linking may be pressed out of posi tion when the components are fitted Make sure that the electric linking is he...

Page 76: ...hey are not offset 5 Tighten both tie rods at first only slightly and then with 0 8 Nm 0 2 Nm 5 3 4 Fitting the CPV SC valve terminal Then fasten the right hand fastening to the wall with two M3 screw...

Page 77: ...Technical appendix A 1 Festo P BE CPVSC EN en 0301a Appendix A...

Page 78: ...A Technical appendix A 2 Festo P BE CPVSC EN en 0301a Contents A Technical appendix A 1 A 1 Technical specifications A 3 A 2 Overview of valve plates A 8 A 3 Accessories A 10...

Page 79: ...n the end plate 0 6 Nm 0 2 Nm 0 8 Nm 0 2 Nm 0 4 Nm 0 04 Nm Large fastening screws For fastening onto a wall M3 length of screw depends on the features of the fastening surface Materials End plates ele...

Page 80: ...ouble solenoid valve Ident code J consists of two valve sub bases 2 1 g 9 81 m s2 Tab A 1 General technical specifications Caution If possible operate the CPV SC valve terminal with non lubricated aux...

Page 81: ...ed air 12 14 auxiliary pilot air 3 7 bar 6 bar 3 7 bar 0 9 7 bar 3 7 bar Manual override Lockingornon locking Tab A 2 Technical specifications pneumatics 1 Pressure of the external auxiliary pilot air...

Page 82: ...g method 10 as per FN 942032 On or switch over Off 2 2 way valve Ident code D 3 2 way valve open or closed Ident code K N 5 2 way single solenoid Ident code M 5 2 way double solenoid Ident code J 10 1...

Page 83: ...nd indirect contact as per EN 60204 1 IEC 204 By connection to a PELV power unit Protected Extra Low Voltage Operatingvoltage Tolerance 24 V DC 10 21 6 26 4 V DC Powerconsumption at 24 V on the multip...

Page 84: ...over rides e g designation 14 stands for manual override 14 or coil 14 They are not logic designations The following valve plates are available for the CPV SC valve terminal Valve plate 12 14 14 82 84...

Page 85: ...rn 82 84 2 14 12 14 1 3 3 5 5 4 Ident code M Valve single solenoid 5 2 way valve springreturn 82 84 2 14 12 14 1 3 3 5 5 4 12 Ident code J Valve double solenoid 5 2 way valve Please note The double so...

Page 86: ...cable suitable for use as drag chain 15 pin sub D plug with cable 26 pin high density sub D plug with cable Flat ribbon cable 1 Plug connector for flat ribbon cable 1 KMP6 15 P 12 KMP6 26 P 16 Flat c...

Page 87: ...Index B 1 Festo P BE CPVSC EN en 0301a Appendix B...

Page 88: ...B Index B 2 Festo P BE CPVSC EN en 0301a Contents B Index B 1 B 1 Index B 3...

Page 89: ...nal 3 9 B Blanking plate 1 6 C Common pneumatic lines 3 17 Components Identification code 1 6 Valve plates A 8 Compressed air Requirements A 4 Connections Electrical CPV SC valve terminal with MP conn...

Page 90: ...ve terminal with MP connection 1 9 E EMERGENCY STOP 4 15 F Fitting the tubing 3 8 Fitting variants 2 4 Flow rates A 6 I Identification code 1 6 Impairment of function 4 14 Important user instructions...

Page 91: ...on 1 5 N Notes on the use of this manual VI O Operating elements Pneumatic 1 8 Operating states 4 15 Operating status 4 15 Operating voltage A 7 Overview of components 1 7 P Pictograms VIII Pilot cont...

Page 92: ...crew connectors 3 15 Start up pressurization 4 6 Switching status display 4 13 T Target group V Text markings VIII Tightening torques A 3 V Vacuum operation 3 14 4 15 Valve plates VI 1 6 A 8 Valve swi...

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