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Festo IFB05-03, Manual

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Contents  and  general  instructions

VI

Festo    P.BE−VIFB5−03−EN    en  0503e

Important  user  instructions

Danger  categories

This  manual  contains  instructions  on  the  dangers  which  may
occur  if  the  product  is  not  used  correctly.  These  instructions
are  marked  with  a  heading  (Warning,  Caution,  etc.),  printed
on  a  shaded  background  and  accompanied  by  a  pictogram.  A
distinction  is  made  between  the  following  danger  categories:

Warning

This  means  that  there  is  a  danger  of  serious  human  injury
and  damage  to  property  if  these  instructions  are  not  ob
served.

Caution

This  means  that  there  is  a  danger  of  human  injury  and
damage  to  property  if  these  instructions  are  not  observed.

Please  note

This  means  that  there  is  a  danger  of  damage  to  property  if
these  instructions  are  not  observed.

In  addition,  the  following  pictogram  marks  passages  in  the
text  which  describe  activities  involving    electrostatically  sensi
tive  components:

Electrostatically  sensitive  components:  Incorrect  handling
may  result  in  damage  to  the  components.

Summary of Contents for IFB05-03

Page 1: ...Manual Electronics Valve terminal with field bus connection Type IFB05 03 Field bus protocol Festo field bus ABB CS31 Kl ckner Moeller SUCOnet K Manual 152 765 en 0503e Valve terminals types 03 04 B...

Page 2: ......

Page 3: ...03 EN Order no 152 765 E Festo AG Co D 73726 Esslingen Federal Republic of Germany 2000 Internet http www festo com E mail service_international festo com The copying distribution and utilization of...

Page 4: ...tic modules 1 5 1 2 3 Type 03 MAXI pneumatic modules 1 6 1 2 4 Type 04 B ISO pneumatic modules 1 7 1 3 Method of operation 1 8 2 Fitting 2 1 2 1 Fitting the modules and components 2 3 2 1 1 Earthing t...

Page 5: ...assignment of the valve terminal 4 6 4 1 3 Address assignment after extension conversion 4 11 4 2 General commissioning instructions 4 13 4 2 1 Switching on the power supply 4 14 4 3 Commissioning th...

Page 6: ...via ABB CS31 5 21 5 4 4 Diagnosis with Kl ckner Moeller SUCOnet K 5 26 5 4 5 Position of the status bits 5 27 5 5 Error treatment 5 28 5 6 Type 04 B Fuses for the pilot solenoids 5 29 A Technical appe...

Page 7: ...ons In conjunction with additional commercially available compo nents such as sensors and actuators the specifiedlimits for pressures temperatures electrical data torques etc must be observed Please o...

Page 8: ...gories Warning This means that there is a danger of serious human injury and damage to property if these instructions are not ob served Caution This means that there is a danger of human injury and da...

Page 9: ...tions tips and references to other sources of information Accessories information on necessary or useful accessories for the Festo product Environment information on the environmentally friendly use o...

Page 10: ...solenoid sub base Type 03 Pneumatic sub base for two valves Type 04 B Manifold sub base with Intermediate solenoid plate MUH and pneuma tic valve with hole pattern as per ISO 5599 2 size 1 2 or 3 incl...

Page 11: ...or most of the drawings in this manual we have used a simplified representation of a type 03 valve terminal with four pneumatic sub bases and four input output modules standard fitting 1 Input output...

Page 12: ...ve ter minal Festo designation Title product P BE MIDI MAXI 03 Pneumaticsmanual Valve terminal type 03 MIDI MAXI P BE VIISO 04 B Pneumaticsmanual Valve terminal type 04 B ISO 5599 2 P BE VIEA 03 04B S...

Page 13: ...h 4 or 8 inputs PNP or NPN 4 pin or 5 pin with or without electronic fuse VIGA 03 FB Output module with 4 outputs PNP or NPN 4 pin or 5 pin VIGV 03 FB Additional power supply module 24 V 25 A for high...

Page 14: ...ABB ABB Procontic CS31 connected directly to the cen tral unit ABB Procontic T200 Central unit 07KR91 Central unit 07KR31 Central unit 07KT92 Central unit 07KT93 Coupler 07CS61 ABB CS31 system bus Kl...

Page 15: ...Summary of components 1 1 Festo P BE VIFB5 03 EN en 0503e Chapter 1...

Page 16: ...mary of multifunctional Festo valve terminals 1 3 1 2 Description of components 1 4 1 2 1 Types 03 04 B electric modules 1 4 1 2 2 Type 03 MIDI pneumatic modules 1 5 1 2 3 Type 03 MAXI pneumatic modul...

Page 17: ...les Pneumatic modules type 03 fitted with Sub bases MIDI and MAXI fitted with 5 2 way single solenoid valves 5 2 way double solenoid valves 5 3 way mid position valves with auxiliary pilot air or cove...

Page 18: ...electric inputs PNP or NPN 2 Red LED error display per input mod ule with electronic fuse 3 Two green LEDs one LED per input 4 Input socket for one electric input PNP or NPN 5 Green LED per input 6 O...

Page 19: ...ments can be found on the pneumatic MIDI modules type 03 1 2 3 4 1 Yellow LEDs per valve solenoid coil 2 Manual override per valve solenoid coil either locking or non locking 3 Valve location inscript...

Page 20: ...ic MAXI modules type 03 1 2 3 4 5 1 Yellow LED per valve solenoid coil 2 Manual override per valve solenoid coil either locking or non locking 3 Unused valve location with cover plate 4 Valve location...

Page 21: ...ype 04 B 2 Fuses for the valves 3 Power supply connection 4 1 Yellow LEDs per pilot solenoid 14 2 Yellow LEDs per pilot solenoid 12 5 1 Manual override per pilot solenoid 14 non locking 2 Manual overr...

Page 22: ...er supply it performs the system settings of the valve terminal An automatic valve test and further node dependent func tions can be set it controls data transfer to from the field bus module of your...

Page 23: ...e pneumatic modules perform the following functions they form the common channels for supply and exhaust air they supply electric signals from all the valve solenoid coils Work connections 2 and 4 are...

Page 24: ...1 Summary of components 1 10 Festo P BE VIFB5 03 EN en 0503e...

Page 25: ...Fitting 2 1 Festo P BE VIFB5 03 EN en 0503e Chapter 2...

Page 26: ...2 2 Festo P BE VIFB5 03 EN en 0503e Contents 2 1 Fitting the modules and components 2 3 2 1 1 Earthing the end plates 2 4 2 2 Fitting onto a hat rail type 03 2 6 2 3 Fitting the valve terminal onto a...

Page 27: ...e all modules and components of the valve terminal with the utmost care Pay particular attention to the follow ing Make sure that screws are not distorted and not sub jected to mechanical stress Make...

Page 28: ...to extend con vert the type 03 valve terminal earth the end plates of the valve terminal as described below You thereby avoid faults caused by electromagnetic in fluences Earth the end plates after e...

Page 29: ...ng 2 5 Festo P BE VIFB5 03 EN en 0503e 1 2 3 4 1 1 Seals 2 Contact for the earth cable 3 Ready fitted earth cable 4 Fastening screws max 1 Nm Fig 2 1 Fitting the end plates example of type 03 valve te...

Page 30: ...ally against sliding down and use the locking screws item 3 to protect it against unintentional loosening opening Please note If the valve terminal is fitted in a horizontal position and if the load i...

Page 31: ...ned with spirit S Make sure that the flat head screws item 3 are tight ened After fitting S Fasten the lever with a locking screw item 7 2 3 4 5 6 1 1 1 Lever 2 O ring 3 Flat head screw 4 Self adhesiv...

Page 32: ...rface at least every 100 mm 5 Hang the valve terminal onto the hat rail Fasten the valve terminal on both sides with the hat rail clamping unit to prevent it from tilting or sliding see Fig 2 3 6 If t...

Page 33: ...minal weigh or calculate Reference values Valve terminal module type 03 per pneumatic module incl valves MIDI 0 8 kg MAXI 1 2 kg Type 04 B manifold sub bases Adapter plate and right hand end plate per...

Page 34: ...brackets for the modules approximately every 200 mm Type 04 B with two M6 screws on the left hand end plate with three M6 screws ISO sizes 1 and 2 or M8 ISO size 3 on the adapter plate and on the righ...

Page 35: ...Installation 3 1 Festo P BE VIFB5 03 EN en 0503e Chapter 3...

Page 36: ...g the valve terminal 3 9 3 2 3 Setting the field bus address 3 10 3 2 4 Setting the field bus baud rate 3 13 3 2 5 Setting the field bus protocol 3 14 3 3 Switching on the power supply 3 15 3 3 1 Calc...

Page 37: ...lation and or maintenance work the compressed air supply the operating voltage supply for the electronics pin 1 the load voltage supply for the outputs valves pin 2 You can thereby avoid sudden uncont...

Page 38: ...tenuation may be transmission over long distances unsuitable cables ABB CS31 Kl ckner Moeller SucoNet K A twisted screened two core cable must be used as the field bus cable Please refer to the manual...

Page 39: ...B Coaxial screened paired cable socket PG 7 wire 25AWG 300 V Belden 9271 C Paired twisted cable with screening socket PG 7 wire 25AWG 250 V Kabelmetal DUE4001 part no 444101 Helektra HE DUE 4CY AWG20...

Page 40: ...70 3 1 2 Selecting the operating voltage cable Several parameters must be taken into consideration when the operating voltages are connected Further information can be found in the following chapters...

Page 41: ...ating voltage supply for the outputs valves pin 2 You can thereby avoid sudden uncontrolled movements of loose tubing unexpected movements of the connected actuators non defined switching states of th...

Page 42: ...note The cover is connected to the internal printed circuit boards by means of the cables for the power supply and cannot therefore be removed completely Opening Unscrew and remove the 6 Philips screw...

Page 43: ...cables on board 2 on board 3 there is an LED and switches for setting the configur ation 1 Green LED 2 Red LED 3 Address selector switch station no 4 DIL switches 5 Board 4 6 Board 3 7 Flat plug for...

Page 44: ...e address selector switches shows the tens or units figure of the field bus ad dress set 1 Address selector switch for UNITS figure 2 Address selector switch for TENS figure 1 2 Fig 3 3 Address select...

Page 45: ...d the size of the valve terminal see chapter 4 4 Proceed as follows 1 Switch off the operating voltage 2 Assign an unused field bus address to the valve terminal 3 Use a screwdriver to set the arrow o...

Page 46: ...tch in the node with which you can set the following functions the field bus baud rate Field bus protocol The DIL switch consists of four switch elements These switch elements are numbered from 1 4 Th...

Page 47: ...r controllers require the use of a baud rate of 187 5 kBaud or 375 kBaud The baud rate setting is carried out automatically ABB controllers ABB CS31 and others require the use of a baud rate of 187 5...

Page 48: ...3 14 Festo P BE VIFB5 03 EN en 0503e 3 2 5 Setting the field bus protocol The setting depends on the control system used DIL switches Control system Festo Kl ckner Moeller ABB Fig 3 7 Setting the fiel...

Page 49: ...ch guarantee reliable electrical isolation of the operating voltage as per IEC DIN EN 60204 1 By the use of PELV circuits protection against electric shock protection against direct and indirect conta...

Page 50: ...5 mm2 8 m 14 m Current consumption at VB 24 V Operating voltage pin 1 2 2 A Operating voltage pin 2 10 A S If necessary calculate the complete current consumption as shown in the table below and then...

Page 51: ...MIDI ____ x 0 055 A MAXI ____ x 0 100 A Type 04 MIDI ____ x 0 140 A Number of simultaneously actuated electric outputs ____ x 0 010 A Load current of simultaneously actuated electric outputs ____ x _...

Page 52: ...voltage for valve outputs and outputs of the out put modules pin 2 24 V DC tolerance 10 external fuse max 10 A slow blowing required 1 Power supply for type 03 2 Power supply for type 04B 1 2 Fig 3 9...

Page 53: ...in assignment of the power supply connection for types 03 04 B Please note Common operating and load voltage supplies for pin 1 electronics and inputs and pin 2 outputs valves S In this case note that...

Page 54: ...ge connection S Connect the earth connection of the left hand end plate to the earth potential with low impedance short cable with large cross sectional area S By means of low impedance connections yo...

Page 55: ...slow blowing against short circuit overload the power supply for the electronics and the inputs should be protected with an external fuse of 3 15 A against short circuit overload recommendation the po...

Page 56: ...3 4 5 3 24 V 5 3 1 Fuse for sensor inputs 2 A 2 Earth connection pin 4 designed for 12 A 3 Potentialequalization 4 Load voltage can be switched off separ ately 5 External fuses Fig 3 11 Example connec...

Page 57: ...its two types of connections looping the field bus cable from valve terminal to valve terminal Both field bus plugs are required here connecting the field bus cable with a T adapter Only one field bus...

Page 58: ...ig 3 12 Connection variant for the field bus looping the field bus cable through 1 Incoming field bus 2 T adapter e g Festo FB adapter 3 Continuing field bus 4 Branch line max 15 cm 5 Seal with a pro...

Page 59: ...gnment of the field bus interface Connect the field bus cables to the pins of the bus cable socket Note also the connection instructions in further diagrams as well as in the PLC manual for your contr...

Page 60: ...eld bus module E CFA Festo field bus String 1 String 2 String 3 Pins 1 S 3 S 4 screening ABB Procontic CS31 The geometrical arrangement of the connecting pins for the central unit differs from that fo...

Page 61: ...interface Kl ckner Moeller Serial bus interface With 9 pin subminia ture D plug DIN 41652 ISO 4902 SucoNet K1 Pins 1 S 3 S 4 screening Pins 3 7 4 TA RA TB RB Check the assignment in the PLC manual Kl...

Page 62: ...cap protection class IP 65 Proceed as follows see diagram below 1 Crimp the wires of the resistor together with those of the incoming field bus cable between the cores S pin 1 and S pin 3 of the bus c...

Page 63: ...Commissioning 4 1 Festo P BE VIFB5 03 EN en 0503e Chapter 4...

Page 64: ...commissioning instructions 4 13 4 2 1 Switching on the power supply 4 14 4 3 Commissioning the Festo field bus 4 15 4 3 1 Configuration 4 15 4 3 2 Addressing 4 17 4 4 Commissioning the ABB CS31 4 20...

Page 65: ...te S The status bits must be treated like inputs and occupy four additional input addresses S The maximum possible extension of the valve terminal is limited by the addressing limits of the relevant f...

Page 66: ...ub base 4 output module 4 digital outputs 4 input module 4 digital inputs 8 input module 8 digital inputs 16 input module 16 digital inputs Multi I O module Status bits 2A 4A 1A 2A 4A 4E 8E 16E 12E 8A...

Page 67: ...d sub bases MIDI MAXI ________ x 4 8 Number of type 04 B single solenoid sub bases ________ x 1 9 Number of type 04 B double solenoid sub bases ________ x 2 A A A A Note the possible address reservati...

Page 68: ...I O modules only valves only digital I O modules The basic rules described below apply to the address assign ment of these fitting variants A detailed example is given after each of these basic rules...

Page 69: ...alve solenoid coils can be addressed Type 03 Single solenoid sub bases always occupy 2 addresses Double solenoid sub bases always occupy 4 addresses Type 04 B Single solenoid sub bases always occupy 1...

Page 70: ...s does not depend on the outputs 2 Address assignment of the input modules Assign the addresses in ascending order without gaps Counting begins on the node from right to left On the individual modules...

Page 71: ...ss as signment as an example 1 2 3 4 5 6 1 4 input module 2 8 input module 3 4 output module 4 Single sub base 5 Double sub base 6 Round up Fig 4 2 Address assignment of a valve terminal with digital...

Page 72: ...can be addressed The last two locations on the valve side are not rounded up Valve terminals without input modules do not require a configuration for the inputs The status bits are not therefore avai...

Page 73: ...sub bases are added or removed at a later stage types 03 04 B Type 03 when a pneumatic sub base for two single solenoid valves is replaced by a sub base for two double solenoid valves or vice versa T...

Page 74: ...enoid sub bases have been added to the valve side An 8 input module and a 4 output module have been removed from the electric I Os 1 2 3 4 5 4 3 6 1 4 input module 2 4 output module 3 Single sub base...

Page 75: ...e NOMINAL and the ACTUAL configurations in order to recognize connection faults access these specifications during the syntax check of a program in order to avoid addressing errors The configuration o...

Page 76: ...rect the power supplies for the PLC and the field bus slaves are switched on either simultaneously or in the sequence specified below Please note the following points when switching on the power suppl...

Page 77: ...ct and enter the type of the valve terminal from the field bus type file valve terminal 03 for types 03 04 B Enter the calculated inputs outputs byte by byte under IW and OW The number of IWs may diff...

Page 78: ...Commissioning 4 16 Festo P BE VIFB5 03 EN en 0503e Fig 4 4 Example Configure with FST 405 select the valve terminal from the type file Fig 4 5 Example Configure with FST 405 different number of IW OW...

Page 79: ...other field bus slaves The diagram below shows the addressing of the inputs out puts using the standard fittings as an example master SF 202 field bus address of the valve terminal 3 I3 1 0 I3 1 3 I3...

Page 80: ...following diagram shows the addresses of the status bits in the address range of a valve terminal depending on the configuration Configured inputs Available address range Addresses of the status bits...

Page 81: ...re to be loaded Valve no 0 1 2 3 4 5 6 Program extract IF E416 0 0 input 0 1st input module input 0 AND E416 1 2 input 10 2nd input module input 2 THEN SET A416 0 1 output 1 valve 1 upper coil SET A41...

Page 82: ...e CS31 system bus The following applies for the valve terminal Every 16 bits require a CS31 bus address A group of 16 which has been started also requires a full CS31 bus address The following applies...

Page 83: ...the highest group of 16 Example Valve terminal with 60 4 inputs on the CS31 system bus set address 20 CS31 central unit Status bits I 23 12 I 23 13 I 23 14 and I 23 15 The limits of the valve termina...

Page 84: ...I n 15 28 4 I n 00 I n 15 I n 1 00 I n 1 15 44 4 I n 00 I n 15 I n 1 00 I n 1 15 I n 2 00 I n 2 15 60 4 I n 00 I n 15 I n 1 00 I n 1 15 I n 2 00 I n 2 15 I n 3 00 I n 3 15 12 4 16 I n 00 I n 15 O n 0...

Page 85: ...modules incl valve terminals exists on the CS31 system bus Example of addressing with the CS31 central unit Address 20 is set in the field bus node The valve terminal occupies 2 CS31 bus addresses 28...

Page 86: ...e signal designation I1 20 05 means line 1 address in the field bus node 20 input 05 The max scope of data for each line is 1024 bits whereby the unused bits are also included In the example shown bel...

Page 87: ...21 15 Address in the field bus node 33 64 outputs this valve terminal does not supply any status bits Address in the field bus node 50 60 4 inputs 64 outputs The status bits are I 53 12 I 53 15 1 1 P...

Page 88: ...15 44 4 I 16 I 16 I 16 I l n 00 I l n 15 I l n 1 00 I l n 1 15 I l n 2 00 I l n 2 15 60 4 I 16 I 16 I 16 I 16 I l n 00 I l n 15 I l n 1 00 I l n 1 15 I l n 2 00 I l n 2 15 I l n 3 00 I l n 3 15 12 4 I...

Page 89: ...es 2 CS31 bus addresses 28 4 input signals and 32 output signals I1 20 8 I1 20 11 I1 20 2 I1 20 7 O1 21 4 O1 21 7 O1 21 0 O1 21 3 O1 20 0 O1 20 1 O1 20 2 O1 20 3 O1 20 4 O1 20 5 O1 20 6 O1 20 7 O1 20...

Page 90: ...e transmission time of the individual local modules ABB CS31 local modules 323 1355 s depending on scope of data Festo valve ter minals see table Valve terminal Transmission time on the CS31 Inputs ma...

Page 91: ...the following The valve terminal may have maximum 60 inputs and 64 outputs Use the following types of modules valve terminal with up to 28 inputs 32 outputs SIS K 06 07 valve terminal with up to 60 in...

Page 92: ...ts When addressing the inputs outputs of a valve terminal please observe the following The slave number or the number of the unit differs from the set station number by 1 Example Set field bus address...

Page 93: ...itted If the inputs of the addresses thereunder are not used the valve terminal will set them to logical zero The following diagram shows the addresses of the status bits in the address range of a val...

Page 94: ...S4 201 Field bus address 2 unit 1 Valve no 0 1 2 3 4 5 6 Program extract 156 L RD1 1 0 0 0 input 0 1st input module input 0 157 A RD1 1 0 1 2 input 10 2nd input module input 2 158 S SD1 1 0 0 1 output...

Page 95: ...Diagnosis and error treatment 5 1 Festo P BE VIFB5 03 EN en 0503e Chapter 5...

Page 96: ...LEDs of the input output modules 5 9 5 2 4 Testing the valves 5 11 5 3 Status bits 5 14 5 3 1 Short circuit overload 5 16 5 4 Diagnosis with the field bus 5 17 5 4 1 Diagnostic byte 5 18 5 4 2 Festo...

Page 97: ...not relevant LEDs Diagnostic byte None 1 2 3 4 5 6 7 0 Vout Vval Vsen None sc o Cycle p no None Brief de scription The four status bits are transmitted to the module cyclically as inputs together wit...

Page 98: ...Ds on the bus node The LEDs on the cover of the node indicate the operating status of the valve terminal 1 Green LED oper ating status dis play 2 Red LED error display 1 2 POWER ERROR Fig 5 2 LEDs on...

Page 99: ...Baud rate setting and or address se lector switch setting are not permitted with the field bus protocol set Check the address baud rate settings 1 second i Field bus connection not correct Possible ca...

Page 100: ...he protocol set module type not permitted Reduce the number of I O modules Use only permitted module types Internal faults of the valve terminal Short circuit overload at an electric output Vvalves 21...

Page 101: ...LEDs of the valves There is a yellow LED for each valve solenoid coil on the valve terminal This shows the switching status of the valve sole noid coil Valve terminal type LEDs of the valve solenoid...

Page 102: ...rating voltage of outputs lies below permitted tolerance range 21 6 V 26 4 V DC or compressed air supply not correct or pilot exhaust blocked or servicingrequired Fig 5 6 LEDs for the status display o...

Page 103: ...the relevant connections on the input output mod ules there are one or two LEDs status displays in the co lours green status display of the digital inputs yellow status display of the digital outputs...

Page 104: ...play of the inputs green out green alight logical 0 no signal logical 1 signal present 3 Switching status display of the outputs yellow out yellow alight Output without short circuit overload Short ci...

Page 105: ...n the valve termi nal All valves will be switched on off cyclically None of the programmed interlockings or further switch ing conditions will be taken into account The valve terminal provides the fol...

Page 106: ...lector switch and the DIL switch elements 4 Set address 99 and DIL switch elements 1 4 to OFF 5 Switch on the power supplies pins 1 and 2 6 Set the desired test routine on the address selector switche...

Page 107: ...ve terminal pins 1 and 2 2 Set the address selector switch and the DIL switch elements to their original positions Remark If the yellow LED on the valves does not light up it may be due to one of the...

Page 108: ...available when the terminal is equipped with input modules The status bits are configured as inputs and always occupy the four highest value addresses in the available address space If the inputs of t...

Page 109: ...ce Status bits Diagnostic information 27 26 25 24 0 0 0 0 no error X 0 1 X Short circuit overload at output X 1 0 X Vvalves 21 6V X 1 1 X Voutputs 10V 1 X X X VSensor 10 V X not relevant The status bi...

Page 110: ...c trical outputs VUoutputs 10V Load voltage on pin 2 valves and outputs of the operating voltage connection 10 V Monitors the load voltage for valves and electrical outputs no voltage present e g emer...

Page 111: ...iagnosis status registers bytes words Most of the field bus protocols can therefore detect and evaluate a short circuit see Chapter 5 4 Short circuit overload at an IO module Valve terminals type 03 o...

Page 112: ...error flag short circuit overload of the outputs operating voltage at pin 2 under 21 6 V VVEN operating voltage at pin 2 under 10 V V Kl ckner Moeller Diagnostic byte 10 V VOUT supply to inputs senso...

Page 113: ...erating voltage connection 21 6 V VOutputs Vout Monitors the operating voltage of the valves and electric outputs no volt age applied e g EMERGENCY STOP Operating voltage at pin 2 of the operating vol...

Page 114: ...d contin ually updated in this list Bit no 7 6 5 4 3 2 1 0 Diagnostic information None Vout Vval Vin None Short circuit overload sc o None None Signal status 0 or 1 1 Meaning Signal status 0 No faults...

Page 115: ...meter the contents will be evaluated HEX10 0001 0000 Program STL STEP 1 Read status byte terminal 23 IF NOP THEN CFM 54 Function module call in CZE 4 WITH C44 CFM 44 in CFA WITH C23 Address of field b...

Page 116: ...uplers also interrogate the available diagnostic messages see section Diagnostic byte in this chapter Depending on their per formance ability the diagnostic messages can be processed in detail and can...

Page 117: ...ors the operat ing voltage of the valves and electric outputs no voltage applied e g EMERGENCY STOP Operating voltage at pin 2 of the operating voltage connection 10 V Internal fault remote unit error...

Page 118: ...es 03 04 B in the error flag have the following meaning Structure of ABB error flag FK3 Simple fault FK4 Warning M 255 10 M 255 13 M 255 14 MW 255 00 1 MW 255 08 4 MW 255 01 2 MW 255 09 2 MW 255 02 3...

Page 119: ...ecimal 4 1D internal module error terminal VVAL VSEN VOUT 4D overload or short circuit terminal short circuit overload 5 Channel no in conjunction with the Festo valve ter minals types 03 04 B is alwa...

Page 120: ...4104 05 MW 4104 06 MW 4104 07 MW 4104 08 MW 4104 09 MW 4104 10 0 1 2 3 4 5 6 7 10 11 12 13 15 14 9 8 1 2 6 5 4 3 1 Error code 0000 No error 1111 Module separated from bus no longer responds 1000 Short...

Page 121: ...found in the example below and in the PLC manual for your controller Example Load diagnostic byte Master PS4 201 Field bus address of the valve terminal 2 unit no 1 Program extract L RDB1 1 0 8 Statu...

Page 122: ...None 1 IW 2 IW 3 IW 4 IW 5 IW 6 IW 7 IW 8 IW 0 7 0 15 0 23 0 31 0 39 0 47 0 55 0 63 No status bits available 4 5 6 7 12 13 14 15 20 21 22 23 28 29 30 31 36 37 38 39 44 45 46 47 52 53 54 55 60 61 62 6...

Page 123: ...l be reset immediately ABB puts will be reset im mediately puts will be reset when the timeout time has ex i d be reset immediately Kl ckner Moeller y pired Fig 5 23 Reaction of the control system to...

Page 124: ...base Each single solenoid mani fold sub base is fitted with one fuse each double solenoid manifold sub base is fitted with two fuses Replacing defective burnt through 0 315 A fuses In order to replace...

Page 125: ...1 1 2 3 1 Fastening screws of the cover 2 Left hand fuse for pilot solenoid coil 12 3 Right hand fuse for pilot solenoid coil 14 Fig 5 24 Replacing a fuse for a pilot solenoid coil Further informatio...

Page 126: ...5 Diagnosis and error treatment 5 32 Festo P BE VIFB5 03 EN en 0503e...

Page 127: ...Technical appendix A 1 Festo P BE VIFB5 03 EN en 0503e Appendix A...

Page 128: ...IFB5 03 EN en 0503e Contents A 1 Technical specifications A 3 A 2 Cable length and cross sectional area A 6 A 3 Examples of circuitry A 12 A 3 1 Power supply type 03 internal layout A 13 A 3 2 Power s...

Page 129: ...27 and IEC 721 3 5 mm path at 2 8 Hz 1 g acceleration at 8 25 Hz 0 35 mm path at 25 57 Hz 5 g acceleration at 57 150 Hz 1 g acceleration at 150 200 Hz 30 g at 11 ms duration Protection against electri...

Page 130: ...0 mA sum of internal current consumption of inputs 2 A slow blowing P W 0 2 A Iinputs 24 V min 20 ms Load voltage for outputs valves pin 2 load voltage connection Rated value protected against incorre...

Page 131: ...n be set with switch depends on protocol 31 25 kBaud 62 5 kBaud 187 5 kBaud 375 kBaud Cablelength depends on baud rate and cable type max 4000 m Cable type depends on cable length and field bus baud r...

Page 132: ...his can cause the voltage at pin 1 or pin 2 of the power supply connection to be outside the permitted tolerance Recommendation S Avoid long distances between the power unit and the valve terminal S C...

Page 133: ...t puts valves I2 2 Calculate the lowest voltage to be expected during oper ation VBmin on thepower unit When doing this please note the load dependency of the power unit the fluctuations in the primar...

Page 134: ...3 EN en 0503e VBmin Cable length Current I 2 A V m Fig A 1 Calculating the maximum cable length for cross sectional area 1 5 mm2 VBmin Cable length Current I 2 A m V Fig A 2 Calculating the maximum ca...

Page 135: ...d electronics I1 as well as of the outputs valves I2 2 Calculate the lowest voltage to be expected during oper ation Vmin on the power unit When doing this please note the load dependency of the power...

Page 136: ...15 A AC DC RL1 VL1 RL2 VL2 RI1 RL2 RL0 VL2 VL1 0 V Vvalve terminal I1 I2 I0 Power supply Valve terminal Equivalent circuit diagram L VB 1 2 3 1 Line resistance outgoing RL1 RL2 2 Line resistance inco...

Page 137: ...m w 21 6 V VBmin minimum supply voltage at the power unit l1 current for electronics and inputs I2 current for outputs valves A cable cross sectional area uniform e g 1 5 mm2 conductance value of cabl...

Page 138: ...ix A 12 Festo P BE VIFB5 03 EN en 0503e A 3 Examples of circuitry 1 24 V supply for electronics and inputs 2 24 V load voltage supply for valves and outputs 3 0 V 4 Earth connection 1 2 3 4 Fig A 4 Pi...

Page 139: ...ion of node type 03 4 Potential equaliz ation 5 Load voltage can be switched off separately 6 Power unit e g central power supply 7 24V electronics fused internally 8 Electric inputs sensors fused in...

Page 140: ...eity fused internally 4 Power supply connection adapter plate type 04 B 5 Potential equaliz ation 6 Load voltage can be switched off separately 7 Power unit e g central power supply 8 24V electronics...

Page 141: ...Accessories B 1 Festo P BE VIFB5 03 EN en 0503e Appendix B...

Page 142: ...B Accessories B 2 Festo P BE VIFB5 03 EN en 0503e Contents B 1 Connecting the cables to the plugs sockets B 3...

Page 143: ...ee the following chapters for the pin assignment When you have selected suitable cables connect them to the plugs sockets in accordance with the steps listed below 1 Open the Festo plugs sockets as fo...

Page 144: ...see diagram Outer diameter of cable PG7 4 0 6 0 mm PG9 6 0 8 0 mm PG13 5 10 0 12 0 mm Plug socket straight or angled Power supply socket PG7 9 or 13 5 Sensor plug PG7 Bus cable socket PG7 9 or 13 5 1...

Page 145: ...n from the end of the conduc tors 4 Fit end sleeves to the wires 5 Connect the conductors 6 Place the connecting part back on the housing of the plug and screw the two items together Pull the cable ba...

Page 146: ...B Accessories B 6 Festo P BE VIFB5 03 EN en 0503e...

Page 147: ...Index C 1 Festo P BE VIFB5 03 EN en 0503e Appendix C...

Page 148: ...C Index C 2 Festo P BE VIFB5 03 EN en 0503e Contents C Index C 1...

Page 149: ...bus valve terminal 3 10 Kl ckner Moeller 4 30 Address assignment General 4 6 C Cables Connecting B 3 Field bus 3 4 Load voltage 3 15 A 6 Selection 3 4 3 6 A 6 Connecting Power supply 3 15 Connections...

Page 150: ...te 5 18 Status bits 5 27 Treatment 5 3 Faults Field bus 3 4 3 23 5 28 PLC 5 28 Festo Addressing 4 17 Configuration 4 15 Programming examples 4 19 Settings of the valve terminal 3 10 Festo field bus Lo...

Page 151: ...Intended use V INTERBUS Addressing 4 13 Configuration 4 13 K Kl ckner Moeller Diagnosis 5 26 Programming example 4 32 L LED display Inputs 5 10 Node 3 8 5 4 5 5 Outputs 5 10 O Outputs Calculating 4 5...

Page 152: ...to field bus 4 19 5 20 Kl ckner Moeller 4 32 S Service V Siemens Locating faults 5 3 Status bits 5 14 Switching status Inputs 5 9 Outputs 5 9 T Target group V Technical specifications A 3 Terminating...

Page 153: ...C Index C 7 Festo P BE VIFB5 03 EN en 0503e MAXI 1 3 1 6 MIDI 1 3 1 5 Voltage Selecting the cables 3 6 3 15...

Page 154: ...C Index C 8 Festo P BE VIFB5 03 EN en 0503e...

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