Festo EXCH Operating Instructions Manual Download

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EXCH

Planar surface gantry

Operating instruc-

tions

8170176

2022-03b

[8170178]

Summary of Contents for EXCH

Page 1: ...EXCH Planar surface gantry Operating instruc tions 8170176 2022 03b 8170178 ...

Page 2: ...Translation of the original instructions LOCTITE 243 is a registered trademark of its respective trademark holder in certain countries ...

Page 3: ...rizontal mounting position 13 6 3 2 Vertical mounting position 13 6 4 Types of mounting 13 6 4 1 Adjusting kits 13 6 4 2 Mounting plates 17 6 5 Mounting 17 6 5 1 Number of mounting kits 17 6 5 2 Mounting holes 17 6 6 Motors 18 6 6 1 Attachment positions 19 6 6 2 Mounting 20 6 6 3 Third party motors 21 6 7 Attachment components 22 6 7 1 Mounting of attachment components 22 6 7 2 Drilled holes in sl...

Page 4: ...g vertical mounting position 52 8 1 Mounting 52 8 1 1 Safety 52 8 1 2 Requirements 53 8 1 3 Procedure 54 8 2 Alignment 60 8 2 1 Information 60 8 2 2 Limit values of X axis alignment 61 8 2 3 Requirements 62 8 2 4 Preparation 62 8 2 5 Aligning X axes 63 8 2 6 Eliminate warping in the planar surface gantry 64 8 3 Toothed belt pretensioning 65 8 3 1 Information 65 8 3 2 Checking the toothed belt pret...

Page 5: ...Festo EXCH 2022 03b 5 14 Technical data 82 14 1 General features 82 14 2 Operating and storage conditions 82 14 3 Dynamic data 83 14 4 Feed constant 83 14 5 Product weight 84 14 6 Materials 85 ...

Page 6: ...unauthorised modifications 2 2 Intended use The intended use of the product is to execute positioning tasks within machines or automation systems with a higher order controller in an industrial environment 2 3 Foreseeable misuse Never use the product as follows With unauthorised modifications or alterations to the product with load limits exceeded without a risk assessment of the complete system w...

Page 7: ...ng device 4 X axis 2 5 Mounting kit adjusting kit or mounting plate depending on order 6 Drive cover with covering covering only for variant EXCH B bottom motor attach ment position 7 Coupling housing and motor flange optional 8 Motor 2 optional not in scope of delivery 9 Energy chain of the Y axis 10 Cross brace Y axis 11 Y axis slide for mounting an optional attachment 12 Motor 1 optional not in...

Page 8: ...moved in the direction of an axis by the controlled interplay of the two motors Additional tasks can be implemented by attachment components Z axes Motor 1 É l Ê Motor 2 É è î ê l ì l í Ê é ë ç Tab 1 Directions of movement of the Y axis slide Motor 1 Motor 2 1 2 3 1 4 Fig 2 Functional principle 1 Guide pulley for toothed belt 2 Toothed belt 3 Y axis 4 Y axis slide The depicted directions of moveme...

Page 9: ...oduct with at least 2 persons Use appropriate tools Parts of the transportation protection are large and heavy Do not drop parts on the product Use suitable equipment for lifting and lowering e g crane Open transport crate Remove the cover and the side covers in accordance with the sequence shown on the shipping crate Removing transport mounting The product is fastened with transport screws in the...

Page 10: ...nents Risk of injury from electric shock impact crushing Before performing mounting work switch off the power supply and secure it against being switched on again 6 1 Dimensions The dimensions of the planar surface gantry are dependent on stroke of the X and Y axes mounting position Dimensions of the planar surface gantry without motors è 6 1 1 Dimensions EXCH 40 W without motor è 6 1 2 Dimensions...

Page 11: ...1 1 Dimensions EXCH 40 W without motor Fig 3 Dimensions EXCH 40 P L1 L3 L4 L10 B1 B3 B4 B5 B11 H1 H2 H91 Stroke of the X axis 382 101 70 Stroke of the Y axis 360 65 69 Stroke of the Y axis 458 293 100 8 34 8 39 8 1 Adjustable Tab 3 Dimensions EXCH 40 P ...

Page 12: ...imensions EXCH 60 W without motor Fig 4 Dimensions EXCH 60 P L1 L3 L4 L10 B1 B3 B4 B5 B11 H1 H2 H91 Stroke of the X axis 643 131 2 100 Stroke of the Y axis 507 96 6 91 83 5 Stroke of the Y axis 619 310 120 1 34 8 39 8 1 Adjustable Tab 4 Dimensions EXCH 60 P ...

Page 13: ...red and mounted Drive with motors with brake WARNING If the specified requirements are not met Danger of death and property damage by falling cross brace Y axis If the power supply is interrupted e g by power failure during operation the cross brace may fall uncontrolled The motor brakes are only designed as holding brakes and cannot stop a moving cross brace To prevent falling Make sure that the ...

Page 14: ...2x 5 Adjusting bolt 6 Washer 2x 7 Socket head screw M8x40 2x The slot nuts adjusting plates hexagon head screws square nuts and adjusting bolts are mounted on the axis profiles when ordered The washers and socket head screws are enclosed with the order In the following only the basic positioning mounting and aligning with adjusting kits is explained For mounting the planar surface gantry also obse...

Page 15: ... 2 Adjusting plate 3 Hexagon head screw Mounting on mounting surface Observe the detailed description of mounting è 7 Mounting horizontal mounting position or è 8 Mounting vertical mounting position 1 Position the washers under the socket head screws 2 Fasten the adjusting plate to the mounting surface with the socket head screws 3 Tighten the socket head screws Tightening torque 24 Nm 2 6 7 Fig 7...

Page 16: ...rrently being adjusted Do not loosen both screws of the adjusting kit simultaneously 2 Screw the adjusting bolt in or out h 6 11 mm Use an open ended spanner with a thickness of 5 mm Ensure that the screw in depth of the socket head screw is sufficient with steel 8 mm 3 Tighten the socket head screw Tightening torque 24 Nm Counterhold the adjusting bolt to maintain the alignment 7 5 Fig 8 Aligning...

Page 17: ...ww festo com catalogue 6 5 Mounting 6 5 1 Number of mounting kits The required and pre assembled number of mounting kits depends on the stroke of the X axis Stroke of the X axis Number of mounting kits Total Per X axis number n 899 mm 4 2 900 1799 mm 6 3 1800 mm 8 4 Tab 5 Number of mounting kits 6 5 2 Mounting holes Note the mounting position of the planar surface gantry è 6 3 Mounting position No...

Page 18: ...ze Depth EXCH 40 M8 14 37 5 2 30 5 2 Y axis stroke 385 8 0 5 78 0 2 13 EXCH 60 42 5 2 30 5 2 Y axis stroke 531 6 0 5 98 0 2 133 1 Space the mounting kits equidistant to one another if the X axis stroke is 900 mm 2 n number of mounting kits per X axis 3 Measured from the end cap and drive cover not from the projecting profile Tab 6 Mounting holes distance dimensions and formulas for calculation 6 6...

Page 19: ...positions The attachment position below EXCH B or attachment position above EXCH T can be selected Motor attachment position underneath EXCH B Motor attachment position on top EXCH T Tab 7 Attachment positions showing EXCH 40 motors and coupling housing as an example ...

Page 20: ... 11 Mounting motor below 1 Covering 2 Drive cover with drive pinion 3 Coupling housing example 4 Motor flange example 5 Retaining screws example 6 Motor example 6 5 4 2 3 Fig 12 Mounting motor above 2 Drive cover with sealing washer and drive pinion 3 Coupling housing example 4 Motor flange example 5 Retaining screws example 6 Motor example ...

Page 21: ...he corresponding coupling to connect the shaft of the drive pinion Note the dimensions of the drive cover è Tab 9 Dimensions of drive cover Drive cover EXCH 40 Drive cover EXCH 60 Tab 8 Dimensions of drive cover Size Dimensions mm B10 B11 B12 B13 D1Æ D2Æ D3 D4Æ EXCH 40 41 0 35 0 30 0 27 0 05 38 H7 12 h6 M5 4 H7 EXCH 60 54 0 1 51 0 39 5 27 0 05 62 H7 23 H7 M6 H4 H7 L10 L11 L12 T1 T2 T3 T6 EXCH 40 6...

Page 22: ...t components Reduced space for movement by parts of the planar surface gantry e g motors with top attach ment position Defined limit values è 14 Technical data Maximum screw in depth on slide 10 mm Documentation of the attachment component Disconnect the power supply to the system and lock it to prevent reactivation when mounting and connecting attachment components 6 7 2 Drilled holes in slide EX...

Page 23: ...ide EXCH 60 2 1 3 Fig 14 Drilled holes in slide EXCH 60 1 Thread M8 8x 2 Thread M6 8x 3 Centring hole Ø 6 H7 depth 7 mm 4x Dimensions mm B14 B15 B16 132 0 1 85 0 03 106 0 1 L13 L14 L15 L16 L18 L19 L20 L21 L22 75 0 1 59 0 1 22 12 0 1 44 0 1 32 0 1 11 0 1 13 5 Tab 11 Dimensions ...

Page 24: ...Earthing cable 2 Bulkhead fitting 2 Tab 12 Components of energy supply Components 1 2 3 4 5 6 7 Fig 15 Components of energy supply 1 Energy chain of the Y axis 2 Top bulkhead fitting black tubing 3 Bottom bulkhead fitting silver tubing 4 Multi pin plug distributor 6x 5 Plug socket with cable 6 Tubing silver 7 Tubing black ...

Page 25: ...lications 1 WH 2 4 Unassigned for customer applications 2 BN 3 4 Unassigned for customer applications 3 GN 4 4 Unassigned for customer applications 4 YE 5 4 Unassigned for customer applications 6 PK 6 4 Unassigned for customer applications 8 RD 1 In accordance with IEC 60757 at the loose cable end Tab 13 Multi pin plug distributor 6 8 Accessories for position query 6 8 1 Proximity switch on X axis...

Page 26: ...APR E12 and for the proximity switch 6 8 2 Proximity switch on Y axis Function The proximity switch SIES is suitable for Position sensing of the Y axis slide Safety device to prevent the Y axis slide from hitting the stop e g if the toothed belt has jumped The proximity switch is not in scope of delivery Select the corresponding accessories from the Festo catalogue è www festo com catalogue Positi...

Page 27: ... 2022 03b Preparations for assembly 27 1 2 3 Fig 17 Proximity switch on Y axis EXCH 40 B Attachment position of motor bottom 1 Switch lugs pre assembled under the cov ering 2x 2 Y axis cross brace 3 Y axis slide ...

Page 28: ...he documentation of the proximity switch 9 8 8 7 5 4 6 6 Fig 18 Mounting of proximity switch example EXCH 40 B Attachment position of motor bottom 4 Covering of the Y axis 5 Retaining plate Y axis energy chain 6 Covering screws 7 Guide plate Y axis energy chain 8 Screws M5 4x 9 Cable binders ...

Page 29: ...f the bottom slide plate 9 Fasten the proximity switch with the screw Tightening torque 0 3 Nm 10 Insert the proximity switch cable into the slot aE of the top slide plate 11 EXCH 60 only Clip the slot cover aF over the cable of the proximity switch into the sensor slot aA NOTICE To avoid cable damage from the guide plate of the energy chain Position the slot cover as close as possible to the top ...

Page 30: ...11 11 12 12 13 13 14 14 15 15 10 Fig 19 Mounting the proximity switches 10 Multi pin plug distributor 11 Sensor slot T slot 12 Proximity switch with cable and plug 13 Bottom slide plate of the Y axis 14 Cable covering with 2 screws 15 Slot in top slide plate 16 Slot cover ...

Page 31: ... the transport lugs for transport Attach lifting equipment to the 4 transport lugs No person is permitted to stand under the planar surface gantry during transport with lifting gear Observe the weight of the planar surface gantry depending on the size and accessories Observe the variable weight distribution Do not remove the transportation locks on the X axes until the planar surface gantry has be...

Page 32: ...d holes in the mounting surface are prepared è 6 5 2 Mounting holes NOTICE If there are temperature differences between the planar surface gantry and the mounting surface Equalise the temperature of the planar surface gantry and the mounting surface Observe the permissible ambient temperature è 14 2 Operating and storage conditions 7 1 3 Procedure Definition of terms the term mounting kit is used ...

Page 33: ...nd property damage due to falling planar surface gantry Load the 4 transport lugs evenly and at an angle of 45 Do not apply tension from the side to the lifting eye bolts of the transport lugs 3 Align the transport lugs Adjust the lifting eye bolt orientation to the direction of force of the lifting gear Loosen the 4 nuts of the lifting eye bolts Rotate the 4 lifting eye bolts to the direction of ...

Page 34: ...ders on the cross brace Loosely fasten the socket head screws 7 of the mounting kits The X axis must remain mov able The socket head screw of the mounting kit under the energy chain can only be mounted after loosening the energy chain 1 2 7 7 Disconnect the energy chain mounting of the X axis Unscrew screws A 1 and nuts A 2 on the energy chain retainer Number of screws and nuts EXCH 40 2 each EXCH...

Page 35: ... tightened again during alignment The tightening torque is then 24 Nm 12 Remove the 2 transportation locks on the end caps and drive covers 13 Remove the 2 transport plates with transport lugs on the X axes Store the transportation locks transport plates and screws for later demounting of the planar surface gantry For bottom motor attachment position Mount the coverings and the drive cover with th...

Page 36: ...ments The alignment procedure depends on the type of mounting Alignment with adjusting kits The adjusting kits are adjustable The following describes alignment with adjusting kits Observe the handling of the adjusting kits è 6 4 1 Adjusting kits Alignment with mounting plates The mounting plates are not adjustable To comply with the limit values of the axis alignment Use your own adjustments under...

Page 37: ...de rail of the X axis 2 Adjusting kit Alignment characteristics of the guide rails EXCH 40 EXCH 60 A Flatness mm m 0 1 B Side tilt mm m 0 1 C Height offset mm m 0 1 D Parallelism mm m 0 1 Tab 14 Alignment characteristics of the guide rails 7 2 3 Requirements The planar surface gantry is secured to the mounting surface Motors with brakes are demounted ...

Page 38: ... only one screw of an adjusting kit at a time Ensure that there is sufficient screw in depth for the screws for steel 8 mm 2 1 3 Fig 22 Mounting profile cover 1 Profile cover retaining screw 2 Profile cover of the X axis 3 Energy chain of the X axis Demount the profile covers of the two X axes Unscrew the retaining screws of the profile covers If required move the already loosened energy chain Rem...

Page 39: ... mounting position 39 7 2 5 X axis 1 align flatness and tilt Checking flatness 1 2 3 4 Fig 23 Checking flatness Checking sideways tilt 1 2 3 4 Fig 24 Checking sideways tilt 1 Guide rail 2 Adjusting kit 3 Test support 4 Precision spirit level ...

Page 40: ...ing kit for flatness and side tilt Compare the test result with the specified limit values è 7 2 2 Limit values of X axis alignment 2 Align the guide rail of X axis 1 with the adjusting kit of the test position è 6 4 1 Adjusting kits Tightening torque of the socket head screws 24 Nm 3 Repeat steps 1 and 2 at every position of an adjusting kit of X axis 1 4 Check the guide rail of X axis 1 again fo...

Page 41: ...upport 4 Precision spirit level 5 Steel straightedge 6 X axis 1 with energy chain 7 Socket head screw adjusting kit 8 Guide rail of X axis 2 9 X axis 2 10 Y axis cross brace 11 Y axis slide 12 Motor side drive cover On the procedure Place one test support each on the guide rails of the two X axes Check the guide rail of X axis 2 without energy chain at every position of an adjusting kit Align the ...

Page 42: ...oes not twist in the adjusting kit 2 Slide the Y axis cross brace back and forth over the entire stroke of the X axes to make the guide rails parallel Make sure that there is sufficient play in X axis 2 in the slotted holes of the adjusting kits to set the axes parallel 3 Move the Y axis cross brace to the motor side drive cover Tighten the socket head screws of the adjusting kit of X axis 2 at th...

Page 43: ...cover 13 Guide carriage screws in slotted holes 14 Guide carriage 15 X axis carriage 1 On X axis 2 without energy chain Loosen the 8 screws of the 2 guide carriages 1 revolution 2 Slide the Y axis cross brace back and forth over the entire stroke of the X axes 3 Unscrew the 8 screws one by one and screw them in again with LOCTITE 243 screw locking compound and tighten Tightening torque 5 9 Nm Ensu...

Page 44: ...all bearings Influence on the operating behaviour of the planar surface gantry Deterioration of the positioning accuracy Skipping of the toothed belt Results positioning errors and danger of collision The toothed belt pretensioning is determined by measuring the fundamental oscillation natural frequency of the toothed belt with a defined and freely oscillating span length The distance for the span...

Page 45: ...thed belt pretensioning EXCH 40 as an example 1 Y axis cross brace 2 X axis 1 with energy chain 3 Motor side drive cover 4 Belt tension setting piece 5 X axis carriage Procedure 1 Place the belt tensioning setting piece on X axis 1 with energy chain between the drive cover and the X axis carriage The slot of the belt tensioning setting piece is intended for attaching and fixing to the profile of t...

Page 46: ...lt once with a narrow heavy object e g Allen key to set it vibrating The toothed belt must be able to vibrate freely and must not touch the probe of the frequency measurement device For evaluation of the toothed belt pretension perform several measure ments to balance out any measurement tolerances Ä The frequency meter shows the internal frequency of the toothed belt 5 Compare the measurement res...

Page 47: ...rocess that must not be altered by retensioning the toothed belt This reduced pretensioning must not be used for evaluating the wear condition of the toothed belt Belt tensioning device 1 Fig 28 Toothed belt tensioning device EXCH 40 as an example 1 End cap with toothed belt tensioning device EXCH 40 1 Loosen the fixing of the toothed belt tensioning device by unscrewing the 2 threaded pins 1 1 ...

Page 48: ...e the Y axis cross brace once over the complete stroke of the X axis Ä The toothed belt is set completely and differences in tension are compensated 4 Check the toothed belt pretensioning è 7 3 2 Checking the toothed belt pretensioning 5 If the measured natural frequency does not correspond to the setpoint value repeat steps 2 4 6 If the measured natural frequency corresponds to the setpoint value...

Page 49: ... mounting position 49 EXCH 60 1 Unscrew the 4 screws 1 of the cover of the toothed belt tensioner device 2 and remove the covering 1 2 2 Loosen the fixing of the toothed belt tensioning device by unscrewing the 4 Allen screws 3 by one turn 3 ...

Page 50: ...ning anticlockwise The tension and the vibration frequency of the toothed belt are reduced 4 4 Push or traverse the Y axis cross brace once over the complete stroke of the X axis Ä The toothed belt is set completely and differences in tension are compensated 5 Check the toothed belt pretensioning è 7 3 2 Checking the toothed belt pretensioning 6 If the measured natural frequency does not correspon...

Page 51: ...tening torque 1 Nm 2 Fasten the energy chain to the retaining brackets with the bolts and nuts Number of bolts nuts EXCH 40 3 each EXCH 60 5 each Use LOCTITE 243 screw locking compound Tightening torque 2 9 Nm 3 For motors with brake mount the X axis drive motors DANGER For bottom motor attachment position Serious injuries due to the motor falling during mounting Secure the motor to prevent it fro...

Page 52: ...ch a lifting device to the 2 transport lugs of the transportation lock at the drive covers of the motor side No person is permitted to stand under the planar surface gantry during transport with lifting gear Observe the weight of the planar surface gantry depending on the size and accessories Observe the variable weight distribution Do not remove the transportation locks on the X axes until the pl...

Page 53: ...ed in and below the operating area of the planar surface gantry The planar surface gantry and the mounting surface are at the same temperature NOTICE If there are temperature differences between the planar surface gantry and the mounting surface Equalise the temperature of the planar surface gantry and the mounting surface Observe the permissible ambient temperature è 14 2 Operating and storage co...

Page 54: ...ting kit or mounting plates 1 2 3 2 3 4 4 5 5 6 Fig 29 Overview of transport lugs EXCH 40 B as an example bottom motor attachment position 1 Lifting gear with attachment points 2 Transport lug 2x 3 Transportation lock 2x 4 Transport plate with transport lugs for additional handling while mounting in hori zontal mounting position 2x 5 End cap 6 Drive cover motor side ...

Page 55: ...th and property damage due to falling planar surface gantry Load the 2 transport lugs evenly and at an angle of 45 Do not apply tension from the side to the lifting eye bolts of the transport lugs 3 Align the transport lugs Adjust the lifting eye bolt orientation to the direction of force of the lifting gear Loosen the nuts of the lifting eye bolts on the 2 transport lugs Rotate the 2 lifting eye ...

Page 56: ... If necessary lift the Y axis cross brace 3 with 2 persons to reach the mounting kits Remove the transportation attachments cable binders on the cross brace Loosely fasten the socket head screws 7 of the mounting kits The X axis must remain mov able The socket head screw of the mounting kit under the energy chain can only be mounted after loosening the energy chain 1 3 7 7 ...

Page 57: ... 57 7 Disconnect the energy chain mounting of the X axis Unscrew screws A 1 and nuts A 2 on the energy chain retainer Number of screws and nuts EXCH 40 2 each EXCH 60 4 each Unscrew screw B 3 and nut B 5 on the retaining bracket Remove the plate 4 1 2 3 4 5 ...

Page 58: ...t head screws of the mounting kits 2 3 9 Lift the Y axis cross brace with 2 people and push it back and forth over the entire stroke of the X axis 10 Align the profiles of the X axes so the socket head screws of the mounting kits are as close as possible to the middle of the slot 11 Tighten the socket head screws of all mounting kits Tightening torque 24 Nm 12 Remove the 2 transportation locks on ...

Page 59: ...osition Mount the coverings and the drive cover with the shorter screws Tightening torque EXCH 40 8 3 Nm EXCH 60 10 0 Nm To mount the covers on the drive cover replace the longer screws for fastening the transportation lock with the shorter screws provided EXCH 40 M5x40 EXCH 60 M6x40 15 Remove the remaining labelled transportation attachments of the movable parts Ä Mounting of the planar surface g...

Page 60: ...n the X axes to the guide rails Measure the limit values on the guide rails Use suitable tools measuring equipment and test equipment The alignment procedure depends on the type of mounting Alignment with adjusting kits The adjusting kits are adjustable The following describes alignment with adjusting kits Observe the handling of the adjusting kits è 6 4 1 Adjusting kits Alignment with mounting pl...

Page 61: ...f the guide rails EXCH 40 EXCH 60 A Flatness mm m 0 1 B Side tilt mm m 0 1 C Height offset mm m 0 1 D Parallelism mm m 0 1 Tab 15 Alignment characteristics of the guide rails 1 2 3 4 5 5 Fig 30 Limit values of X axis alignment 1 Guide rail of X axis 1 2 End cap 3 Adjusting kit 4 Guide rail of X axis 2 5 Motor side drive cover ...

Page 62: ...d 3 persons are required for the alignment 8 2 4 Preparation 2 1 3 Fig 31 Mounting profile cover 1 Profile cover retaining screw 2 Profile cover of the X axis 3 Energy chain of the X axis Demount the profile covers of the two X axes Unscrew the retaining screws of the profile covers If required move the already loosened energy chain Remove the profile covers ...

Page 63: ...ntry For support contact the regional contact person at Festo è www festo com 1 Align the X axis guide rails with suitable tools and measuring equipment Flatness Side tilt Height offset Parallelism NOTICE Observe the limit values of the axis alignment è 8 2 2 Limit values of X axis alignment Follow the procedure for alignment with adjusting kits è 6 4 1 Adjusting kits Check the X axis guide rails ...

Page 64: ...Guide carriage screws in slotted holes 14 Guide carriage 15 X axis carriage 1 On X axis 2 without energy chain Loosen the 8 screws of the 2 guide carriages 1 revolution 2 Push the Y axis cross brace up and down through the complete stroke of the X axes with 2 persons 3 Unscrew the 8 screws one by one and screw them in again with LOCTITE 243 screw locking compound and tighten Tightening torque 5 9 ...

Page 65: ...ll bearings Influencing the operating behaviour of the planar surface gantry Deterioration of the positioning accuracy Skipping of the toothed belt Results positioning errors and danger of collision The toothed belt pretensioning is determined by measuring the fundamental oscillation natural frequency of the toothed belt with a defined and freely oscillating span length The distance for the span l...

Page 66: ...ion the Y axis cross brace at the bottom end position with the end caps before releasing the brakes or demounting the motors Requirements For motors with brake When checking before commissioning the motors are demounted è 6 6 2 Mounting When checking after commissioning the motor brakes are released 6 1 2 5 4 Fig 33 Checking toothed belt pretensioning EXCH 40 as an example 1 Y axis cross brace 2 X...

Page 67: ... the profile of the X axis The toothed belt pretensioning can be inspected with the profile cover of the X axis in place or removed 3 WARNING Risk of serious crushing and amputation of limbs The Y axis cross brace will fall down if the belt tensioning setting piece falls out Make sure that there are no persons under the Y axis cross brace Place the Y axis cross brace with the carriage on the belt ...

Page 68: ...it vibrating The toothed belt must be able to vibrate freely and must not touch the probe of the frequency measurement device For evaluation of the toothed belt pretension perform several measure ments to balance out any measurement tolerances Ä The frequency meter shows the internal frequency of the toothed belt 6 Compare the measurement result with the frequency setpoint value Key feature EXCH 4...

Page 69: ...pretensioning The toothed belt pretensioning is reduced during storage and operation This is a normal process that must not be altered by retensioning the toothed belt This reduced pretensioning must not be used for evaluating the wear condition of the toothed belt Belt tensioning device 1 Fig 34 Toothed belt tensioning device EXCH 40 as an example 1 End cap with toothed belt tensioning device ...

Page 70: ...ation frequency of the toothed belt are increased Turning anticlockwise The tension and the vibration frequency of the toothed belt are reduced 2 3 Push the Y axis slide back and forth through the full X axis stroke three times Ä The toothed belt is set completely and differences in tension are compensated 4 Check the toothed belt pretensioning è 8 3 2 Checking the toothed belt pretensioning 5 If ...

Page 71: ...ing of the toothed belt pretensioning Screw in the 2 threaded pins 1 Tightening torque 1 Nm 1 7 Lift the Y axis cross brace with 2 persons and remove the belt tensioning setting piece 8 Place the Y axis cross brace on the end caps EXCH 60 1 Unscrew the 4 screws 1 of the cover of the toothed belt tensioner device 2 and remove the covering 1 2 ...

Page 72: ...bration frequency of the toothed belt are increased Turning anticlockwise The tension and the vibration frequency of the toothed belt are reduced 4 4 Push the Y axis slide back and forth through the full X axis stroke three times Ä The toothed belt is set completely and differences in tension are compensated 5 Check the toothed belt pretensioning è 8 3 2 Checking the toothed belt pretensioning 6 I...

Page 73: ...sembly 1 Mount the profile covers of the two X axes è Fig 31 Tightening torque 1 Nm 2 Fasten the energy chain to the retaining brackets with the bolts and nuts Number of bolts nuts EXCH 40 3 each EXCH 60 5 each Use LOCTITE 243 screw locking compound Tightening torque 2 9 Nm 3 For motors with brake mount the X axis drive motors DANGER Serious injuries due to the motor falling during mounting Secure...

Page 74: ...ve the specifications of EN 50178 and EN 60204 1 for the protective earthing in the installa tion The installation must be carried out by a qualified technician The following qualifications are required experience with installation and operation of electrical systems experience with the installation and operation of pneumatic systems when using a pneumatic attachment component ...

Page 75: ... 5 4 Fig 35 Earthing Y axis cross brace and attachment component 1 X axis 2 Earthing point at the slide unit of the Y axis 3 Y axis cross brace 4 Y axis slide 5 Earthing component of the Y axis The earthing point on the Y axis slide is intended for earthing items such as an additional gripper o the attachment component Connect the 2 earthing cables to a central earth e g in the control cabinet ...

Page 76: ...nnect the cable lug on the earthing cable between the large washer 7 and the serrated washer 5 Tighten the hex nut 3 Tightening torque 4 Nm Connect the other end of the earthing cable to a central earthing point e g in the control cabinet 1 2 3 4 5 6 7 Fig 36 X axis earthing EXCH 40 as an example 1 X axis with energy chain 2 Earthing component of the X axis 3 Hex nut 4 Small washer 5 Serrated wash...

Page 77: ...or standstill Make sure that all required components are mounted and ready for operation Ensure through appropriate protection devices that no persons are located in and below the operating area of the planar surface gantry Before switching off the power supply ensure the following The motors are stationary no rotary motion The Y axis cross brace is in the lower end position at the end caps WARNIN...

Page 78: ...d personnel with corresponding qualifications in accordance with this description The personnel assigned to perform maintenance must be familiar with commissioning and manual operation of the planar surface gantry 11 1 Cleaning Clean the product only in exceptional cases with non abrasive cleaning agents and soft cloths Do not clean the guide components e g guide rails 11 2 Lubrication The product...

Page 79: ... 3 3 3 Fig 37 Lubrication points EXCH 60 as an example 1 Y axis slide 2 Lubrication nipples on the guide carriage of the Y axis slide EXCH 40 2x EXCH 60 3x 3 Lubrication nipples on the guide carriage of the X axis 4x 4 X axis carriage 5 Maintenance opening 6 Y axis cross brace ...

Page 80: ... Recommendation Use a mirror to locate the lubrication nipples in the maintenance opening on the bottom of the Y axis cross brace Save the positions of the lubrication nipples in a maintenance program 1 Lubricate the X axis guide carriages at the 4 lubrication nipples 3 with half of the specified lubricant volume 2 Traverse the Y axis cross brace to a suitable position for access to the maintenanc...

Page 81: ...izontal position NOTICE If the product is to be used after demounting Return the planar surface gantry to the delivery status e g install the original transportation locks 13 2 Procedure 1 Disconnect the planar surface gantry from the higher order controller 2 Mount the 2 transportation locks Horizontal mounting position è 7 Mounting horizontal mounting position Vertical mounting position è 8 Moun...

Page 82: ...rements 2 Some adjustments must be made for axis alignment Tab 17 General features 14 2 Operating and storage conditions EXCH 40 60 Ambient temperature C 10 50 Storage temperature C 10 60 Storage location Dry solid and flat base in original packaging Max storage time 60 months Humidity 0 90 non condensing Noise level1 dB A 74 81 Degree of protection in accord ance with EN 60529 IP40 Duty cycle 100...

Page 83: ...ing position vertical m s2 30 30 Max velocity Mounting position horizontal m s 5 5 Mounting position vertical m s 4 3 Max possible stroke X axis mm 200 2000 500 2500 Y axis mm 200 1000 500 1500 Reference stroke X axis mm 1000 1800 Y axis mm 600 1000 1 Rated load tool load attachment component Z axis e g gripper payload Tab 19 Dynamic data 14 4 Feed constant EXCH 40 60 Feed constant1 mm rev 87 125 ...

Page 84: ...ht per 100 mm stroke X axis kg 1 69 2 21 Y axis kg 0 81 0 99 Mounting kit2 Adjusting kit kg 0 78 0 89 Mounting plate kg 0 26 0 30 1 Rated load tool load attachment component Z axis e g gripper payload 2 Weight per component Tab 21 Product weight Weight of the Y axis cross brace Calculation Example EXCH 40 10001 Weight of the Y axis cross brace at 0 mm stroke kg 8 0 weight added per 100 mm stroke k...

Page 85: ...ve covers and end caps Guide pulley Y axis profile Slide X axis and Y axis covering Coupling Aluminium with elastomer ring gear Clamping hub aluminium Expanding mandrel hub stainless steel Ring gear elastomer Guide Steel Drive pinion Ball bearing Toothed belt PU with steel cord Tab 23 Materials ...

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Festo EXCH, Operating Instructions Manual

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