FENDT FORMER 12545 PRO User Manual Download

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FORMER

AGCO GmbH

Fellastraße 1-3

D-90537 Feucht

© AGCO

07.2019

12545 PRO

FCL 025001

Operator's Manual

Rotary rake

FENDT is a worldwide brand of AGCO

Original Operator's Manual

FEL16917904_EN02

English

Summary of Contents for FORMER 12545 PRO

Page 1: ...FORMER AGCO GmbH Fellastra e 1 3 D 90537 Feucht AGCO 07 2019 12545 PRO FCL 025001 Operator s Manual Rotary rake FENDT is a worldwide brand of AGCO Original Operator s Manual FEL16917904_EN02 English...

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Page 3: ...re therefore non binding and we reserve the right to make changes Legal notice Document type Operator s Manual Product Rotary rake Model FORMER 12545 PRO Language EN English Publication status 07 2019...

Page 4: ...y instructions 10 2 5 1 Operating and maintenance personnel 10 2 5 2 Protective work wear 11 2 5 3 Personal protective equipment 11 2 5 4 Preparing the machine for use 11 2 5 5 Coupling uncoupling the...

Page 5: ...ht and minimum ballast required 38 6 1 Assembling the machine 39 6 2 Adjusting the transmission shaft 39 7 1 Attachment to the tractor 41 7 1 1 Start up 41 7 1 2 Coupling the machine 41 7 1 3 Fitting...

Page 6: ...operation 61 9 2 5 Setting the swath width in emergency operation 61 9 2 6 Setting the working height in emergency operation 61 10 1 Maintenance intervals 62 10 2 Cleaning 63 10 3 Tightening torques...

Page 7: ...ral terms and conditions of sales and delivery of the manufacturer always apply These are made available to the op erator on the date of conclusion of the con tract at the latest 1 2 Conventions The f...

Page 8: ...FORMER 12545 PRO DB rotary rake is also referred to as the machine in the following sections 1 6 Sign plate and serial num ber Sign plate The sign plate includes the following infor mation Number Inf...

Page 9: ...relevant provisions of the following directives Machinery Directive 2006 42 EC EMC Directive 2004 108 EC The following harmonized standards have been applied DIN EN ISO 12100 2011 DIN EN ISO 4254 1 2...

Page 10: ...passing or decommissioning the ma chine s protective and safety equipment Using an obviously damaged or faulty machine Repairing cleaning or servicing the ma chine without switching it off 2 3 User qu...

Page 11: ...ATTENTION Potentially hazardous situation leading to material damage if the warning is ignored 2 4 2 Warning notices on the ma chine Warning notices on the machine are decals that indicate residual ri...

Page 12: ...e condi tion The Operator s Manual and in particu lar all of the safety instructions contained therein must therefore be read through be fore using the machine for the first time and kept in mind duri...

Page 13: ...ulics make sure that there are no persons within the movement range of the lower links and top link After coupling the machine fit the lock ing devices hairpins or cotter pins cor rectly 2 5 6 Machine...

Page 14: ...ct the hydraulic lines before each use and replace any lines that show signs of damage or ageing Check for leaks using a piece of card board or wood When doing so do not direct the oil jet towards you...

Page 15: ...Safety FORMER 12545 PRO 13 Remove harvesting residue from the machine Listen for unusual noises every time you operate the machine...

Page 16: ...rt position all rotors are fully raised The support leg is swung up 3 2 2 Working position In the working position the rotors are low ered The support leg is swung up 3 2 3 Headland position In the he...

Page 17: ...ion Designation 1 Towing bracket 2 Support leg 3 Swivel arm 4 Twin leading wheel 5 Gyro 6 Trailing wheel 7 Safety device 8 Tine carrier 9 Transport chassis 10 Tandem wheels 11 Warning sign with lighti...

Page 18: ...onent contains one or more menus Schematic diagram Section Designation Description A Component menu All ISOBUS components are displayed There is a button for every ISOBUS component 1 B Button panel Di...

Page 19: ...ton Function Stop The action being implemented is interrupted and the Man ual Operation menu opens Back Goes back to the previous menu Stops an action being implemented Next Changes the buttons that a...

Page 20: ...ard Computer Manual Operation User Setup Headland Position Calibrations Diagnostics Factory Settings Menu structure 4 3 2 Main menu The Main menu is displayed when the software is started The model of...

Page 21: ...Lower rear rotors Lowers the two rear rotors into the headland position The Lifting Lowering menu opens Is replaced by the Lift rear rotors button once activated Interrupts the current action Lift all...

Page 22: ...12545 PRO Transport menu function section Position Name Description 1 Road transport status Road transport permitted Road transport not permitted 2 Locking status Machine locked to prevent unintentio...

Page 23: ...taking the se quential control into account Adjusts the floating position Is replaced by the Lift all rotors button once activated Interrupts the current action Lower front rotors Lowers the two fron...

Page 24: ...rear rotors into the headland position Is replaced by the Lower rear rotors button once acti vated The Lift all rotors button is replaced by the Lower all ro tors button once activated Interrupts the...

Page 25: ...on Designation Description 1 Rotor status Schematic diagram of the machine Displays the position of the rotors Rotors are in the headland position Rotors are in the working position 2 Lift Lifts the c...

Page 26: ...y increase the working height of all rotors Interrupts the current action Decrease working height Press and hold this button to simultaneously decrease the working height of all rotors Interrupts the...

Page 27: ...ng the buttons on the right or left of the rotor 2 Increase Press and hold this button to increase the working height of the corresponding rotor 3 Decrease Press and hold this button to decrease the w...

Page 28: ...pro cessed 3 Hectares pro cessed Shows the number of hectares that have been pro cessed since the last reset 4 Total applica tion hours Shows the total number of hours that the machine has spent with...

Page 29: ...e adjusted directly via the display Button Function Manual Operation menu The Manual Operation menu opens Headland position The Headland Position menu opens Calibrations menu The Calibrations menu ope...

Page 30: ...tial control time Only available when no speed signal is available For setting the time offset between the front rotors being lifted and the rear rotors being lifted 5 Lifting offset For adjusting the...

Page 31: ...working height Press and hold this button to increase the working height of the selected rotors Interrupts the current action Decrease working height Press and hold this button to decrease the working...

Page 32: ...For selecting the rotors for the action Selected Not selected 3 System status Action is being carried out After the action is completed this sym bol is hidden 4 3 9 Headland position menu The lifting...

Page 33: ...d position menu function section Position Designation Description 1 Display field Displays the lifting height that is currently selected for the headland position 4 3 10 Calibrations menu The sensors...

Page 34: ...s hidden Status Content of the text field Before calibration NOTE The machine will perform automatic movements Make sure there is no one present within the swivelling range of the machine Perform the...

Page 35: ...or for swivelling the rear left rotor mA 5 Rear right position Sensor for swivelling the rear right rotor mA 6 Analogue values Heading for positions 7 10 7 Travel speed Displays the current travel spe...

Page 36: ...on section Position Designation Description 1 Enter Password Request to enter the password 2 Input field For entering the password 4 4 Error messages There are two error messages If an error occurs th...

Page 37: ...sor short circuit 3 Source of the error Information regarding the affected sensor Values front left front right rear left rear right Error code Error text Explanation 200 Sensor Short circuit There ha...

Page 38: ...Weight Weight parked machine kg 4400 Max Permissible overall weight attached machine kg 4100 Permissible axle load kg 4100 Permissible drawbar load kg 1000 Size Transport width m 3 00 Transport height...

Page 39: ...pressure level is less than 70 dB A Measurement according to EN ISO 4245 1 Annex B To calculate the actual noise pollution for users a corresponding sound level meas urement is required on site on the...

Page 40: ...tion TE kg Empty weight of tractor 1 TF kg Front axle load of empty tractor 1 TR kg Rear axle load of empty tractor 1 IR kg Gross weight of rear mounted attachment rear mounted ballast of towed machin...

Page 41: ...his machine Follow the Operator s Manual from the transmission shaft manufacturer Before each use check that the trans mission shaft is fitted and operating cor rectly and that all safety guards are i...

Page 42: ...ion Hold the two halves of the transmission shaft side by side Mark the measurement On the outer shield pipe mark a meas urement a of 25 mm from the edge of the inner shield pipe Shorten the outer shi...

Page 43: ...ine to the tractor Check that the securing elements on the hitch are in good condition 7 1 1 Start up Check the maintenance intervals see Section 10 1 Maintenance intervals to see when maintenance wor...

Page 44: ...ine parts can cause bodily injury Before you attach detach the transmission shaft Switch off the PTO on the tractor Switch off the tractor engine Remove the ignition key Transmission shaft safety guar...

Page 45: ...t the hydraulic hose marked green to the unpressurized re turn Alternatively Connect the hydraulic hose marked green to the free coupling on the DA spool valve The hydraulic hoses must click into plac...

Page 46: ...e Connect the yellow coupling head brake 1 to the yellow coupling head of the tractor Connect the red coupling head supply 2 to the red coupling head on the trac tor 7 1 8 Releasing the parking brake...

Page 47: ...t in injury to anyone positioned within the swivelling range of the machine Make sure there is no one within the swivelling range of the machine Tine covers Remove the tine covers 1 Holder for tine co...

Page 48: ...our rotors Folding the arc shaped guard down wards Fold the arc shaped guards 1 down on all four rotors Working position 7 4 Using the machine DANGER Raising or lowering the machine can result in inju...

Page 49: ...ft Set a drive speed of 450 rpm and main tain this speed during work A decal showing the recommended drive speed is attached to the front of the towing bracket Driving with the rotor lowered but stati...

Page 50: ...r lowering the rotors on sloping terrain results in a greater risk of the machine tip ping over Drive particularly carefully and slowly on sloping terrain If the machine starts to tip stop driving and...

Page 51: ...ne Holder for tine covers Take the tine covers 1 out of the hold ers on the frame Tine cover On all rotors place the tine covers 1 on the bottom outward facing tines 7 6 Machine storage DANGER Risk of...

Page 52: ...g to pre vent it from rolling away Use the sprags to secure the machine against rolling away Support leg lowered Remove the linch pin 1 Pivot the support leg 2 downwards Secure the support leg with th...

Page 53: ...upling head Fasten the coupling heads to the dummy couplings in the storage area Release the catch hooks on the lower links Lower the lower links until the lower link balls are detached from the lower...

Page 54: ...of all rotors sim ultaneously Increase Increase the working height of the corre sponding rotor Decrease Decrease the working height of the corre sponding rotor 7 7 4 Adjusting the height of the swath...

Page 55: ...ge types Tines are lifted earlier suitable for long heavy forage Tines are lifted later suitable for short wet forage Secure the setting using a linch pin 7 7 6 Adjusting the lateral inclina tion WARN...

Page 56: ...o the headland position Hold the wheel tight Remove the linch pin 1 Take down the upper washers 2 Pull out the axle of the wheel guide Place the desired number of washers onto the axle of the wheel gu...

Page 57: ...e pressure and increases ma chine performance Adjusting the longitudinal inclination Recommended setting a 0 cm The outer tine carrier in the direction of travel just touches the ground Twin leading w...

Page 58: ...hold the Un lock button for three sec onds Press the Lower rear ro tors button The rear rotors are lowered into the head land position The front rotors are locked to prevent low ering 7 7 10 Setting i...

Page 59: ...ial equipment Special equipment can be ordered from your dealer Install the special equipment according to the assembly instructions supplied ISOBUS retrofit kit for tractors ISOBUS joystick LED work...

Page 60: ...ng height set too high Set the working height lower see Section 7 7 3 Adjusting working height Working speed too high Reduce the working speed Drive more slowly on uneven ground ar eas with an increas...

Page 61: ...l unit into the ISOBUS con nection on the tractor ISOBUS of the tractor open Insert a dummy plug into the in cab socket see Operator s Man ual for the tractor The PTO shaft speed is too high warning m...

Page 62: ...or is correctly positioned Retighten the sensor screws if required Select the Cal ibrations menu Press the Start button Wait until the calibration is complete Lift the rotors again Check the position...

Page 63: ...lect the Manual Operation menu Use the checkboxes to select the two front rotors Press the Increase width button until the desired width is reached Press the Decrease width button until the desired wi...

Page 64: ...rom your specialist workshop ATTENTION Risk of environmental damage from re sources Operating equipment and media that are not properly disposed of may be harmful to the environment Make sure that all...

Page 65: ...the machine Remove any forage residue Lubricate the machine after cleaning according to the lubrication instructions see Section 10 10 Lubrication instruc tions Perform a quick trial run 10 3 Tighten...

Page 66: ...Servicing the hydraulics WARNING Risk of injury as a result of the hydrau lic system being highly pressurized When working on the hydraulic system highly pressurized fluids may leak out and cause inju...

Page 67: ...Maintenance FORMER 12545 PRO 65 Hydraulic plan...

Page 68: ...of the front left rotor 8 SA hydraulic cylinder Lifting the rear right rotor 9 Electromagnetically operated 2 2 way valve Opening the line to retract SA hydraulic cylinder 8 10 SA hydraulic cylinder...

Page 69: ...ke drum Measure the thickness a of both brake pads If a 5 mm ensure the brake pads are replaced by your specialist workshop Compare the thicknesses of both brake pads If the values do not match ensure...

Page 70: ...sary Oil type SAE 85W 90 GL5 Fill quantity 0 8 liters Screw the oil level check plug 1 back in and securely tighten it 10 8 2 Checking gearbox GT 40 oil level GT 40 gearbox Unscrew the oil level check...

Page 71: ...other running you can reduce the tire pressure of the rotor chassis to 1 bar 10 10 Lubrication instructions No Lubrication point Num ber Inter val Type of maintenance Quantity Lubricant 1 Frame tube h...

Page 72: ...As required Multipurpose grease 14 Rotor suspension hinge 2 50h Lubricate As required Multipurpose grease 15 Rear swivel arm hinge axis 2 50h Lubricate As required Multipurpose grease 16 Rear swivel...

Page 73: ...drying out Store the machine in a dry room that is protected from the weather and in which it is not exposed to any sub stances that may cause corrosion ferti lizer manure gases salty sea air Set the...

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