1 88 50 299 06 6 X 01.03
15
G
7 232 30/BLK 3.5
(370)
(360)
(375) (380)
(390)
(360)
(370)
5.2.8
Place the complete electronics module (electronics,
switch, strain relief, connection cable) onto the motor
housing from behind. Pay attention to the position!
(Place the cable strands between the two ribs of the
strain relief (30).
5.2.9
Connect the socket of the pole housing (490) to the
electronics (see connection diagram).
5.2.10 Connect the switch rod (520) to the slide lock (510).
5.2.11 Place on the cover (550), thereby paying attention to
the carbon holder strands, and screw on.
5.3
Assembling the nibbler head
5.3.1
Press the spur wheels (410) and plug (280) into the
end plate (400).
5.3.2
Grease the connecting rods and plunger from the
connecting rod assembly (310) with special grease
0 40 119 0500 7. Insert the connecting rod assembly
(310) into the housing (300) such that the cylindrical
pin comes to rest in the plunger on the motor side.
5.3.3
Insert the shaft (340) from the front into the housing
(300).
5.3.4
Push the distance disc (350) and needle bearings (330,
331) onto shaft (340). Grease needle bearings (330,
331) with special grease 0 40 106 0100 1.
5.3.5
Grease internal geared wheel (320) on the eccentric
with special grease 0 40 106 0100 1 and mount with a
turning movement. Push the second distance disc
(350) onto the shaft (340) as far as the internal geared
screw (320).
5.4
Assembling the nibbler/motor housing assy.
5.4.1
Grease the teeth of the spur wheel ass. (410) and
armature pinion with special grease 0 40 118 0300 9.
Place the pre-mounted end plate with inserted sealing
(290) onto the intermediate bearing (200) and screw
using fillister head screws (430).
5.4.2
Insert the cylindrical pin (420) on the housing side into
the end plate (400).
5.4.3
Grease the teeth of the internal geared wheel (320)
with special grease 0 40 106 0100 1. Mount the pre-
mounted housing onto the end plate (400). Tighten
the shaft with 24 Nm. Place on the covering cap (341).
5.4.4
Grease the punch guide in the die support (370) with
special grease 040 119 0500 7.
5.4.5
Insert the die (390) into the punch and turn
appropriately to match the die support. Insert the die
support (370) turned through 45
°
to the cutting
direction, into the housing (300), press to the limit
stop and turn to the cutting direction.
5.4.6
Screw in the slide lock ass. (360) and make sure that
the cone of the die support (370) grips.
5.5
Setting the cutting direction
— Turn the slide lock (360) anti-clockwise through 90
°
.
— Turn the die support (370) to the required cutting
direction.
— Turn the slide lock clockwise through 90
°
.
5.6
Changing the punch
— Turn the slide lock (360) anti-clockwise through
90
°
.
— Turn the die support (370) through 45
°
and pull
off.
— Rotate the punch (390) by 180
°
and remove.
— Insert a new punch and turn through 180
°
.
— Insert die holder, rotate by 45
°
and lock in
position.
If increased feed is required to guide the power tool
or if no-load strokes occur, the punch in blunt; replace
the punch.
To ensure an optimum cutting result, replace both the
die and the punch.
The punch can be reground. The angle of the face
must be 5
°
. The minimum length is 51.5 mm; replace
shorter punches. The die cannot be reground.
5.7
Changing the die
Undo the nut (375).
Replace the die (380).
Tighten the nut (375).
5.8
Final test according to section 2.
