Fei Bao T45 Instruction Manual Download Page 3

Consider it a great investment, the glue is the best you 
will use.  One cartridge is plenty to assemble your T45.

C. WORKING WITH PNEUMATIC SYSTEMS:

The T45 uses pneumatic brakes and retracts.  If you 
follow a few tips, you should have very reliable, leak-free 
operation.  Neatness counts.  
All airlines should be secured to the airframe to keep 
them from flopping around or getting kinked.  Use tie 
wraps for this.  
The other very important thing is to cut off the end of each 
airline dead square before installing it on the nipple.  
This is VITAL.  You can either purchase a professional 
tubing cutter from your dealer (they are approximately 
$10), or you can make up a little jig to hold the airline and 
keep a sharp, new razor blade perfectly upright as you 
cut.  
Either one works, just ensure that all ends of all airlines 
are cut off dead square.  Make sure all airlines are 
pushed ALL THE WAY onto their nipples.  
They should not need to be secured otherwise, but you 
can add fine wire safety wraps if you like.  Make sure all 
left and right matching airlines are the same length, 
particularly the brake lines, or you will get uneven 
retraction or braking action.  
It's worth taking the time to get everything pneumatic right 
the first time, as having your landing gear fail to retract is 
not THAT bad, but having it fail to deploy can really ruin 
you day and the paint on the bottom of your model.

Sample Servo List:

Ailerons and Rudder:  JR 3421 (3)
Flaps:  JR 8611A (2)
Elevators:  JR 8611A (2)
Nose Gear Steering:  JR 8411
Air and Brake Systems:  As necessary

Parts List:

• Forward Fuse with Component Boards and Nose Gear
• Aft Fuse
• Canopy
• Cockpit Tubs (2) and Glare Shield
• Main Upper Hatch
• Lower Aft Hatch
• Ventral Fin
• Tail Hook
• Wings, Main Gear, Ailerons and Flaps
• Wing Tube
• Aileron and Flap Covers (4)
• Vertical Stab and Rudder
• Horizontal Stab Strakes
• Wing Fences (2) (Not used on T45)
• Fuel Tanks (2)
• Bypass
• Pipe
• Air Kit
• Hardware Kit

FEI BAO T45

3

Summary of Contents for T45

Page 1: ...your building or flying skills PLEASE seek assistance from more experienced modelers It is a wise idea no matter what level of skills you possess to have a second experienced modeler go over your inst...

Page 2: ...e work you just did evaluate it critically and ask yourself is this going to potentially crash my airplane If there is any doubt about the work you have done back up and re do it properly B Adhesives...

Page 3: ...nes are pushed ALL THE WAY onto their nipples They should not need to be secured otherwise but you can add fine wire safety wraps if you like Make sure all left and right matching airlines are the sam...

Page 4: ...h 6 32 cap head bolts Reinforce bearing plate and stab former with extra Aeropoxy See photos Join Fuselage Halves Position front of fuselage to rear of fuselage Loosely secure in place with four XXX b...

Page 5: ...oosen control horn bolts one time to ease installation Option you may choose to replace the FB clevis with a heavy duty ball link see pictures If so drill out the middle hole on the control horn for t...

Page 6: ...is no lateral play IMPORTANT do not over tighten or strip heads on horn snugging bolts If you need to remove in the future use a small pencil torch to heat aluminum horn blocks and loosen Loctite Opti...

Page 7: ...e stab in neutral position set servo arm at center point vertical and mount to ply plate Make sure linkage is line up straight between servo and horn In the mounting method shown here the servo bracke...

Page 8: ...insure the harness will stay clear of the pipe Connect air lines to the speedbrake cylinders I recommend you check the cylinders as you attach the air lines to make sure they do not leak Make sure al...

Page 9: ...rol surface Be extra careful not to cut through the control surface Drill the control horn using a wire size drill just large enough to allow the link bolt to fit tightly Paint the horn white at this...

Page 10: ...positioning of the servo When you are satisfied glue the blocks in place with small amounts of 5 minute epoxy Remove the servo and add Aeropoxy It is important to glue the blocks to the ply plates so...

Page 11: ...cinity of the pipe when it is installed Locate aft ventral fin and trial fit the cap head bolt into the pre cut slot in the bottom of the fuse Carefully enlarge the slot if necessary to insure a tight...

Page 12: ...fuse but not to the hook Drill a couple of small holes in the area the bumper block will be glued to the fuse to allow small buttons of glue to strengthen the joint Drill a small hole through the tail...

Page 13: ...manual Optional disassemble the stopper assemblies from the tanks and inspect for kinks tube constriction from the cutting process or burrs at the ends of the copper tubes If you want to move to 3 16...

Page 14: ...moving upwards in flight Remove tanks and re plumb lines if necessary Reinstall tanks and hold down ply Drill a hole in the lower right side for the vent fitting not supplied and connect line Using wi...

Page 15: ...inum brackets supplied with the kit These may be easier to work with Remove the servo hatches marking them for location and orientation as you do Trim and position the wooden mounting blocks into the...

Page 16: ...f the anti rotation pin You will find it easier to fish the servo wires through the wing if you attach a string to a large nut and drop it down through the rib holes Tape the servo wire to the string...

Page 17: ...two longer linkages are for the flaps To allow for the linkage cover to fit the ball link must be attached to the control surface horn Make sure when fitting the linkages that the servo output arms fo...

Page 18: ...d the bypass and fit bolts Do not tighten at this point Remove the pipe and paint the exhaust end with flat black paint if desired Trial fit the pipe the bypass and your engine into the fuse The fixed...

Page 19: ...ng and speed brake lines are secured well away from the pipe Completely clean the intakes bypass and aft area of the model with a vacuum or compressed air Reinstall your engine securing it to the moun...

Page 20: ...close after gear extension while the two doors that flank the nose strut remain open A UP2 4 valve combination or one of the growing number of gear sequencers will be required Nose Gear Steering Insta...

Page 21: ...ence with the rear of the fin just ahead of the horizontal stab leading edge CA small ply tabs inside the fins see photo When dry mark the position of the tabs on the line you drew on the fuselage and...

Page 22: ...thick on the inside of the fuselage against the wing root just ahead of the gear wheel well Drill for the 1 4 20 bolt and secure on the wing side with a blind nut Use a little Aeropoxy around the blin...

Page 23: ...h rudder throw as possible Set approximately 40 degrees of flap Make sure to slow the plane down before deploying Use the slider switch for the first flight for flap deployment It is recommended that...

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