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FCI ST100 series, Installation, Operation & Maintanance Manual

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ST100 Series Flow Meter 

06EN003400 Rev. F

Fluid Components International LLC  

i

Table of Contents

1 GENERAL ..........................................................................................................................................................................................................................1

Product Description .....................................................................................................................................................................................................................................1
Theory of Operation ....................................................................................................................................................................................................................................1
Safety Instructions ......................................................................................................................................................................................................................................1
Order Verification ........................................................................................................................................................................................................................................1

Hardware - Model Descriptions ..............................................................................................................................................................................................................1
Documentation and Accessories ............................................................................................................................................................................................................2
Supplemental Manuals, Optional ...........................................................................................................................................................................................................2
Supplemental Software, Optional ..........................................................................................................................................................................................................2

Technical Specifications .............................................................................................................................................................................................................................3

2  INSTRUMENT INSTALLATION ......................................................................................................................................................................................7

Instrument Identification and Outline Dimensions .....................................................................................................................................................................................7
Insertion Sensor Installation .......................................................................................................................................................................................................................7
Flange Mount ..............................................................................................................................................................................................................................................9
NPT Pipe Thread Mount  .............................................................................................................................................................................................................................9
Adjustable/Retraceable Packing Gland Mounting ...................................................................................................................................................................................10
STP100 and STP102A Flow Element Installation .....................................................................................................................................................................................10

Flow Element Wiring .............................................................................................................................................................................................................................10
STP100/102A Electronics Description ..................................................................................................................................................................................................10
Troubleshooting .....................................................................................................................................................................................................................................11

ST102A and STP102A Flow Element Installation .....................................................................................................................................................................................11

Installed Point Locations  ......................................................................................................................................................................................................................11
Flow Element Wiring .............................................................................................................................................................................................................................12
ST/STP102A Electronics Description ....................................................................................................................................................................................................12
Troubleshooting .....................................................................................................................................................................................................................................13

In-Line Sensor Installation ........................................................................................................................................................................................................................13
Flow Transmitter Electronics Installation .................................................................................................................................................................................................13

ESD Precautions ....................................................................................................................................................................................................................................13

Integral Electronics ...................................................................................................................................................................................................................................14
Remote Electronics ...................................................................................................................................................................................................................................14

Remote Pipe Mounting .........................................................................................................................................................................................................................15

Instrument Wiring .....................................................................................................................................................................................................................................16

Power Fuse Replacement ......................................................................................................................................................................................................................17

Post Installation Check .............................................................................................................................................................................................................................18

3 OPERATION ....................................................................................................................................................................................................................19

Basic Commissioning and Start-Up ..........................................................................................................................................................................................................19
HMI Display Menu Navigation .................................................................................................................................................................................................................19
Verify Engineering Units ...........................................................................................................................................................................................................................20
System Faults, Alarms and Logging Indication ........................................................................................................................................................................................20
ST100 Configuration Software Application (User Password:  2772)........................................................................................................................................................21
Real Time Clock .........................................................................................................................................................................................................................................22
Totalizer Setup ..........................................................................................................................................................................................................................................22
Process Data Logging ...............................................................................................................................................................................................................................23

Accessing the microSD Memory Card ..................................................................................................................................................................................................23
Log File Naming Convention .................................................................................................................................................................................................................23

Summary of Contents for ST100 series

Page 1: ...low Meter Installation Operation Maintenance Manual Installation Betrieb und Wartungshandbuch Manual de Instalación Operación y Mantenimiento 安装 操作和维护手册 Fluid Components International LLC FCI All rights reserved Doc No 06EN003400 ...

Page 2: ...C FCI Disclosure of this data to you is expressly conditioned upon your assent that its use is limited to use within your company only and does not include manufacture or processing uses Any other use is strictly prohibited without the prior written consent of FCI Copyright 2017 by Fluid Components International LLC All rights reserved FCI is a registered trademark of Fluid Components Internationa...

Page 3: ...iring 10 STP100 102A Electronics Description 10 Troubleshooting 11 ST102A and STP102A Flow Element Installation 11 Installed Point Locations 11 Flow Element Wiring 12 ST STP102A Electronics Description 12 Troubleshooting 13 In Line Sensor Installation 13 Flow Transmitter Electronics Installation 13 ESD Precautions 13 Integral Electronics 14 Remote Electronics 14 Remote Pipe Mounting 15 Instrument ...

Page 4: ...emote Enclosure 33 Electrical Wiring 33 Flow Element Connections 33 Flow Element Assembly 33 5 TROUBLESHOOTING 35 Quick Check 35 General Function Check 36 Setup Verification 36 Application Verification 37 Equipment Needed 37 Check Serial Numbers 37 Check for Moisture 37 Check Application Design Requirements 37 Verify Standard Versus Actual Process Conditions 38 Check the Hardware 38 Troubleshootin...

Page 5: ... 8 Conductor Interconnection Cable 66 Figure B 14 Source Pulse Frequency Output 66 Figure B 15 Sink Pulse Frequency Output 67 Figure B 16 Flow Element Connection Integral Remote 67 Figure B 17 Flow Element Connection Remote 68 Figure B 18 Remote 10 Conductor Interconnection Cable 68 Figure B 19 Extended Operation Mode External Input Flow Adjust EIA 69 Figure B 20 Extended Operation Mode External S...

Page 6: ...06EN003400 Rev F ST100 Series Flow Meter iv Fluid Components International LLC Intentionally Left Blank ...

Page 7: ... with NEC ANSI NFPA 70 or CEC CSA C22 1 locations as applicable The instrument must be installed commissioned and maintained by qualified personnel trained in process automation and control instrumenta tion The installation personnel must ensure the instrument has been wired correctly according to the applicable wiring diagram All location specific installation and wiring requirements must be met ...

Page 8: ...ow and temperature process output VeriCal option Documentation and Accessories 06EN003400 Installation and Operation Manual 06EN003403 ST100 Configuration Software Manual Calibration Certification Documentation PC Configuration Software and USB Cable Supplemental Manuals Optional 06EN003404 HART Operation Manual 06EN003405 Foundation Fieldbus Manual 06EN003406 Modbus Operation Manual 06EN003407 PR...

Page 9: ...an 5 SFPS 1 5 m sec Pressure STP Models 0 25 full scale pressure range Temperature Coefficient With optional temperature compensation valid from 10 to 100 of full scale calibration Flow Maximum 0 015 of reading F up to 850 F 0 03 of reading C up to 454 C Repeatability Flow 0 5 reading Temperature 1 F 0 6 C flow rate must be greater than 5 SFPS 1 5 NMPS Turndown Ratio Normally factory set and field...

Page 10: ... 304 stainless steel fittings Flow Transmitter Electronics Operating Temperature Single Point System 0 F to 140 F 18 to 60 C Two Point System 0 F to 100 F 18 to 38 C Input Power AC 85 Vac to 265 Vac 50 Hz to 60 Hz DC Single Point System 24 Vdc 20 DC Two Point System 23 5 Vdc 28 Vdc 20 Power Consumption AC 85 to 265V 10W 1 Flow Element 13 1W 2 Flow Element DC 24V 9 6W 1 Flow Element 13 2W 2 Flow El...

Page 11: ...ication User programmable 17 alphanumeric character field associated with each calibration group Set Up Service mode displays text and service codes Four 4 optical touch buttons for user programming of instrument set up and service interrogation Optical touch button activation through front window no need to open enclosure to access or activate Display is electronically rotatable in 90 increments ...

Page 12: ...GENERAL ST100 Series Flow Meter 6 Fluid Components International LLC Intentionally Left Blank ...

Page 13: ...he instruments ability to measure the process variables accurately FCI recommends 20 nominal pipe diameters upstream and 10 pipe diameters downstream of the instrument installation point for most applications These distances can be significantly reduced when the flow meter is combined with FCI s flow conditioning technology Vortab Insertion flow elements can be mounted into the process using sever...

Page 14: ...an only be tightened one time Once tightened the insertion length is no longer adjustable Compression Fitting Mounting 1 FCI single point insertion flow meters are calibrated at the centerline of the process pipe The flow element is properly mounted when the tip of the flow element is located 0 50 inches 13 mm past the pipe centerline 2 I Insertion depth I D Pipe inside diameter T Pipe wall thickn...

Page 15: ... arrow on the flow element Apply appropriate gasket and or sealant to flange mount as required Mate flow element flange to process flange keeping flat oriented properly Secure flanges with appropriate mounting hardware NPT Pipe Thread Mount The pipe thread configuration is shown in Figure 4 Apply sealant compatible with the process media to male threads Carefully insert into process mounting coupl...

Page 16: ...ed NPT Flanged All flow element mounting and securing instructions for the selected process connections are identical to the ST100 These details are provided in the previous process connection mounting sections The pressure limitation for the STP model will be determined by the selection of the pressure transducer The available options include 50 160 500 and 1000 psig 3 44 11 03 34 47 and 69 95 ba...

Page 17: ...and STP102A Flow Element Installation The Model ST STP102A is a dual element averaging system operating through a single transmitter The ST STP102A Flow Element offers the same process connections that are available on the basic ST100 The ST STP102A has two probe assemblies Available process connections include Compression Fitting Retractable Packing Gland Fixed NPT Flanged All flow element mounti...

Page 18: ...ature output on the display and the customer selected output mode analog or digital Analog 4 20mA output factory default setup Output 1 Two point average Flow Output 2 Two point average Temperature Output 3 Pressure available on STP models HART output Command 9 Slot 0 2 4 Two point average Flow Command 9 Slot 5 Two point average Temperature Command 9 Slot 6 Pressure Fieldbus output Flow AI Block T...

Page 19: ...leak by slowly applying pressure until the normal operation pressure is applied Check for leaks at the process connection boundary Flow Transmitter Electronics Installation The instrument electronic transmitter can be an integral part of the flow element or it can be mounted remotely using a shielded cable between the flow element and the electronics Supply connection wiring must be rated to 90 C ...

Page 20: ...ns where excessive vibration is present A mounting bracket is available from FCI to support the electronics when additional support is required Figure 8 Remote Electronics A mounting bracket is supplied when the transmitter is ordered for remote mounting The bracket mounting details are shown in Figure 8 below Refer to the outline installation drawings in Appendix A for additional mounting details...

Page 21: ... the figures below for remote transmitter pipe mounting details C00994 2 1 1 or 1 PIPE ST100 SERIES TRANSMITTER 2x 1 4 20 U BOLTS SST ALUMINUM BRACKET FCI PROVIDED 4x 1 4 HEX NUT 2x M4 SCREWS FCI PROVIDED 2 0 8 0 C01117 2 1 2 PIPE 2x 3 16 16 U BOLTS SST 2x M4 SCREWS FCI PROVIDED ALUMINUM BRACKET FCI PROVIDED 4x 3 16 HEX NUT ...

Page 22: ...area approval rating where the instrument is being installed The recommended instrument wiring routing is shown in Figures 12 and 13 Figure 12 DC powered instruments require a ferrite to be installed on the input power wires to meet the EMC directive 2004 108 EC Refer to the ferrite instal lation instructions in Appendix C page 83 for details Figure 11 C01001 1 2 CUSTOMER SIGNAL OUTPUT CABLE REMOT...

Page 23: ...ting and part no AC Input Power 85 265 Vac Mfgr Littelfuse 2A TR5 SLO BLO series 383 2 amp rating part no 38312000000 FCI part no 022499 01 DC Input Power 24 Vdc Mfgr Littelfuse 2A TR5 SLO BLO series 383 2 amp rating part no 38312000000 FCI part no 022499 01 The input power fuse is located on the customer interface board See Figure 13 Turn instrument power OFF before replacing the fuse To replace ...

Page 24: ...ut Power Foundation Fieldbus Output Figure B 7 Integral DC Input Power Foundation Fieldbus Output Figure B 8 Remote DC Input Power Foundation Fieldbus Output Figure B 13 Remote 8 Conductor Interconnection Cable Figure B 14 Source Pulse Frequency Output Figure B 15 Sink Pulse Frequency Output ST102 STP102 Figure B 16 Flow Element Connection Integral Remote Figure B 17 Flow Element Connection Remote...

Page 25: ...essed through the window without removing the electronics enclosure lids Enter the HMI setup menu by touching the glass in front of the 12 o clock sensor Hot Key for 3 seconds The LCD acknowledges the button selection by flashing then inverting the display characters and background while the button is held HMI Display Menu Navigation In the HMI setup mode use the four IR sensors to navigate the me...

Page 26: ...in the outline below For expanded configuration options use the ST100 configuration software application System Faults Alarms and Logging Indication The ST100 HMI indicates System Faults Alarms and Logging by displaying three different icons when these conditions are present These icons appear directly above the flow rate indication on the main process data screen FAULTS are displayed as a Caution...

Page 27: ...he USB port The ST100 configuration software application is intuitive easy to use and the preferred method for commissioning the instrument Note An asterisk shown on various menu locations on the HMI indicates that the instrument is connected to the ST100 configu ration software application Note that not all configuration software application menus are accessible via the HMI The ST100 series of in...

Page 28: ... not work properly Start the ST100 configuration software application Click USB Connect on the home screen Select the Advanced Setup branch from the menu tree on the window s left side Select the Date and Time tab Date and Time Set Screen Totalizer Setup The flow totalizer function accumulates the instrument total flow much like the odometer on an automobile The engineering flow units must be set ...

Page 29: ...ce can only be used to insert or remove the microSD card Accessing the microSD Memory Card The ST100 comes equipped with an 8 GB max size microSD memory card Access the microSD card by removing the instrument s blind lid Locate the microSD card by finding the dashed rectangle silkscreened on the interface board with the label MICRO SD The card socket is behind this marking on the back side of the ...

Page 30: ... Select LoggerSDcard Select Remove This closes any open files on the microSD card allowing it to be removed safely Using the ST100 Configuration Application Click USB Connect on the home screen Select Basic Setup branch from the menu tree on the window s left side Select the SD Card Logging tab Click the Remove Micro SD Card button This closes any open files on the microSD card allowing it to be r...

Page 31: ...ate a fault between the sensor and the electronics Running the Internal Delta R Resistor Check There are two ways to run the Internal Delta R Resistor Check Using the HMI Hold the Hot Key top sensor for three seconds Select Diagnostics Select Self Test Select FE 1 IDR or FE 2 IDR if present and enter the User Level Password E C See Appendix C page 78 for the IDR display sequence The IDR routine ru...

Page 32: ...st Logs tab These files may be added to the microSD card for further analysis by selecting the Add to SD Card Logs The SD Card must be manually removed to transfer these IDR log files to a PC Use a card reader as described in Remove mi croSD Card from the Instrument and Manually Transfer Files with a Card Reader on page 24 The IDR log file is always named DLTRLOG and is amended every time a new sc...

Page 33: ...lect Screen Analog Output Response to IDR Check During the IDR sequence the analog outputs respond as listed below Readings are taken with a 250 Ω load across Analog Output 1 2 or 3 NAMUR Enabled LOW 2 325 Vdc 23 16 sfps baseline example actual flow output varies from 1 5 volts 0 900 Vdc IDR In Progress 1 000 Vdc momentary state 2 326 Vdc after 3 seconds IDR values are displayed now NAMUR Enabled ...

Page 34: ...ode Enter user level password 2772 at the prompt Verify instrument is in the service state with Setup showing in System Mode field Click External Input Flow Adjust EIA radio button In the window s Ext Input Flow Adjust Setup field enter the four polynomial factors in the text box for Factor1 Factor2 Factor3 and Factor4 At window bottom click Set System Mode to Running when Send check box Click Sen...

Page 35: ...rd 2772 at the prompt Verify that instrument is in the service state with Setup showing in the System Mode field Click External ST100 Flow Input EFI radio button In the window s Ext ST100 Flow Input Setup field select the Slave ST100 flow units from the drop down list Enter the flow rate equal to 4 mA into the Ext ST100 Flow Min 4mA text box Enter the flow rate equal to 20 mA into the Ext ST100 Fl...

Page 36: ...to send the FCS programming to the instrument Return to normal operation by selecting the Extended Op Mode tab and clicking Toggle System Mode observe that System Mode field shows Running The Process Data screen on the ST100 configuration application will now display EXTENDED OP MODE FCS in the upper left corner The HMI display also shows FCS on the Group Number line after the HMI is refreshed Ref...

Page 37: ...nd and its calibration group assignment via the associated Group drop down list define up to 5 points starting with the lowest value at the bottom These entries determine which calibration group is active as the auxiliary input current varies The EGS setup field s Reset button provides a quick way to clear out all programming entries mA value calibration group assignment Click Send to Device to se...

Page 38: ...OPERATION ST100 Series Flow Meter 32 Fluid Components International LLC Intentionally Left Blank ...

Page 39: ...ble connection on terminal strips and terminal blocks Verify that terminal connections are tight and physically sound with no signs of corrosion Remote Enclosure Verify that the moisture barriers and seal protection of the electronics in the local and remote enclosures are adequate and that no moisture is entering those enclosures Electrical Wiring FCI recommends occasional inspection of the syste...

Page 40: ...MAINTENANCE ST100 Series Flow Meter 34 Fluid Components International LLC Intentionally Left Blank ...

Page 41: ...oes not function properly Replacement parts must be of the same part type and number Contact the FCI customer service department for the correct replacement parts Damage to equipment due to negligence or lack of technical skill is not covered by the warranty When parts are replaced the verification and cali bration procedures must be performed by a qualified technician to ensure the accuracy and c...

Page 42: ...going through the setup windows in the configurator Verify that the displayed information matches the parameters printed on the dR sheet parameter table Contact your local representative or FCI for instructions if setup doesn t match NAMUR Fault Indication NAMUR NE43 is a German fault detection standard that lets the user know if there is a fault within the instrument by forcing the 4 20 mA output...

Page 43: ... Numbers Verify that the serial number of the flow element and the flow transmitter electronics are the same The flow element and the flow transmitter are a matched set and cannot be operated independently of each other Check the Instrument Installation Review the correct mechanical and electrical installation Verify that the flow element is mounted at least 20 diameters downstream and 10 diameter...

Page 44: ...trument Equation Where QA Volumetric Flow PA Actual Pressure PS Standard Pressure QS Standard Volumetric Flow TA Actual Temperature TS Standard Temperature PSIA and R are used for pressure and temperature units For Metric use bar a and K are used for pressure and temperature Example QA Volumetric Flow 1212 7 ACFM PA Actual Pressure 19 7 PSIA PS Standard Pressure 14 7 PSIA QS Standard Volumetric Fl...

Page 45: ...e until the Flow Element connector TB1 is accessible 4 Note the location of the positive locking tab on the connector Carefully remove the plug from the connector 5 Orient the pin 1 as shown in the figure below Using an ohmmeter with pin type probes measure and record the ohm values between the pins identified in the Integral Flow Element Resistance Table C01234 1 1 2 HTR EXC 1 HTR EXC PIN 1 3 HTR...

Page 46: ... socket head screws Remote Configuration Reference Figure 19 shown below 1 Turn off the input power to the instrument 2 Disconnect the flow element wires from local terminal block 3 Using an ohmmeter measure and record the ohm values between the pins identified in the Remote Flow Element Resistance Table 4 Reassemble the flow element wires back onto the local terminal block as shown in the figure ...

Page 47: ... 00 VDC REF EXC to GND 2 20 VDC ACT EXC to GND 2 21 to 2 82 VDC ACT SEN to REF SEN 0 24 VDC Approximate Flow Element Voltages at 70 F Voltages vary with temperature flow rate and the heater current Voltages vary with the process flow rate 5 A similar resistance check can be made at the electronics side of the interconnecting cable The interconnecting cable wires will add ohmic values depending on ...

Page 48: ... check instrument calibration and verify correct operation of the flow transmitter using the Delta R data sheet To verify the transmitter is working properly the sensor head must be disconnected and precision resistance Delta R values from the FES 200 are substituted Then by measuring the transmitter output and display it can be determined whether the transmitter is still within factory specificat...

Page 49: ...le below FCI Transmitter Model Factory set Heater Current DMM Reading ST100 90 mA 900 mV ST100 75 mA 750 mV Heater Current Figure 20 1 5 Volts Connect DMM Across 250 Ω Resistor A Figure 21 4 20 mA Connect DMM in Series B 5 Turn power ON and allow the instrument 10 minutes to stabilize 6 Verify the transmitter is in the calibration group matching the Delta R data sheet 7 On the FES 200 dial in a De...

Page 50: ...f 2 995 0 035 VDC Example 2 4 20 mA output check using example 1 sample data Measure mA with FES 200 thumbwheel set to 071 08 12 04 mA measured on DMM Determine allowable mA limits for the 11 98 mA table value Note Since the 4 20 mA range starts at 4 mA account for this offset by subtracting 4 mA from both the reading of 11 98 mA and the full scale of 20 mA Allowable mA limits 0 0075 x 11 98 4 0 0...

Page 51: ...NT C01252 1 1 Figure 22 Integral Configuration LOCAL FLOW ELEMENT WIRING PIN 1 2 3 4 5 6 7 8 WIRING LABEL 1 GND 2 GND SEN 3 REF SEN 4 ACT SEN 5 REF EXC 6 ACT EXC 7 HTR 1 8 HTR RTN REMOTE ELECTRONICS FES 200 CABLE DISCONNECT SENSOR WIRES AND PLUG IN FES 200 CABLE TP1 HEATER CURRENT THUMBWHEEL SWITCHES REMOTE CABLE TO INSTRUMENT C01253 1 1 Figure 23 Remote Configuration FES 200 Connected at Flow Ele...

Page 52: ... REMOTE ELECTRONICS FES 200 CABLE TP1 HEATER CURRENT THUMBWHEEL SWITCHES C01254 1 1 Reference Sensor H L G Active Sensor H L G 1 HTR EXC 1 3 HTR RTN 4 ACT EXC 5 ACT SEN 6 GND SEN 7 GND 8 REF EXC 9 REF SEN TB1 110 Ω 10 W Figure 25 ST100 Decade Box Wiring C01255 1 1 Figure 24 Remote Configuration FES 200 Connected at Electronics ...

Page 53: ...ent is by manually driving the output current via the ST100 configuration application This allows the user to force the output to any given mA value between 4 and 20 mA Click USB Connect on the home screen Select the Configuration branch from the menu tree on the window s left side Select the 4 20mA User tab In the 4 20mA 1 frame enter the desired mA output level in the Manual mA Output text box C...

Page 54: ...TROUBLESHOOTING ST100 Series Flow Meter 48 Fluid Components International LLC Intentionally Left Blank ...

Page 55: ...ST100 Series Flow Meter APPENDIX A OUTLINE DIMENSIONAL DRAWINGS Fluid Components International LLC 49 APPENDIX A OUTLINE DIMENSIONAL DRAWINGS ...

Page 56: ... SHARP EDGES DATE DESCRIPTION REV REVISIONS NOTED NOTES UNLESS OTHERWISE SPECIFIED 64818 FLUID COMPONENTS INTERNATIONAL LLC R SAN MARCOS CA 92078 A only and does not include manufacture or processing uses Any other use is strictly prohibited you is expressly conditioned upon your assent that its use is limited to use within your company information which is the property of Fluid Components Interna...

Page 57: ...APPROVALS ENGR CHECK DRAWN TITLE APPROVALS D SIZE CAGE CODE 1 DWG NO SCALE SHEET REV B 4 3 2 C 1 D HAZARDOUS LOCATION REMOTE TRANSMITTER ST100 ST102A COMPRESSION FITTING 04 17 12 04 17 12 04 05 12 Anthony Doerrer FOUAD CHIRAR BURT TANAKA FOUAD CHIRAR NANCY PETERS 04 17 12 04 17 12 N A 004872 1 OF 1 B PARTS TO BE FREE OF BURRS SHARP EDGES DATE DESCRIPTION REV REVISIONS NOTED NOTES UNLESS OTHERWISE ...

Page 58: ...2 04 17 12 04 05 12 Anthony Doerrer FOUAD CHIRAR BURT TANAKA FOUAD CHIRAR NANCY PETERS 04 17 12 04 17 12 N A 004852 1 OF 1 B PARTS TO BE FREE OF BURRS SHARP EDGES DATE DESCRIPTION REV REVISIONS NOTED NOTES UNLESS OTHERWISE SPECIFIED 64818 FLUID COMPONENTS INTERNATIONAL LLC R SAN MARCOS CA 92078 MAJOR CHANGE SEE DCN REVISED AND REDRAWN 11 19 12 B A only and does not include manufacture or processin...

Page 59: ...4 17 12 04 09 12 Anthony Doerrer FOUAD CHIRAR BURT TANAKA FOUAD CHIRAR NANCY PETERS 04 17 12 04 17 12 N A 004877 1 OF 1 B PARTS TO BE FREE OF BURRS SHARP EDGES DATE DESCRIPTION REV REVISIONS NOTED NOTES UNLESS OTHERWISE SPECIFIED 64818 FLUID COMPONENTS INTERNATIONAL LLC R SAN MARCOS CA 92078 MAJOR CHANGE SEE DCN REVISED AND REDRAWN 11 20 12 B A only and does not include manufacture or processing u...

Page 60: ...SHEET REV B 4 3 2 C 1 D EXPLOSION PROOF LOCAL TRANSMITTER ST100L INLINE PIPE SPOOL N A 004873 1 OF 1 A PARTS TO BE FREE OF BURRS SHARP EDGES DATE DESCRIPTION REV REVISIONS NOTED NOTES UNLESS OTHERWISE SPECIFIED 64818 FLUID COMPONENTS INTERNATIONAL LLC R SAN MARCOS CA 92078 A only and does not include manufacture or processing uses Any other use is strictly prohibited you is expressly conditioned u...

Page 61: ...USED ON APPLICATION MATERIAL 1 2 MACH RAD 030 MFG QA QUAL CONTRACT ANGULAR TOLERANCES 3 2 APPROVALS ENGR CHECK DRAWN TITLE APPROVALS D SIZE CAGE CODE 1 DWG NO SCALE SHEET REV B 4 3 2 C 1 D EXPLOSION PROOF REMOTE TRANSMITTER ST100L INLINE PIPE SPOOL 04 17 12 Anthony Doerrer N A 004874 1 OF 1 A FLOW ELEMENT ASSEMBLY BURRS SHARP EDGES DATE DESCRIPTION REV REVISIONS NOTED NOTES UNLESS OTHERWISE SPECIF...

Page 62: ...1 4 INCH NPT PGL 04 25 12 04 25 12 04 18 12 Anthony Doerrer FOUAD CHIRAR RON OGLE FOUAD CHIRAR STEVE REED 04 23 12 04 23 12 N A 004875 1 OF 1 B PARTS TO BE FREE OF BURRS SHARP EDGES DATE DESCRIPTION REV REVISIONS NOTED NOTES UNLESS OTHERWISE SPECIFIED 64818 FLUID COMPONENTS INTERNATIONAL LLC R SAN MARCOS CA 92078 MAJOR CHANGE SEE DCN REVISED AND REDRAWN 12 04 12 B A only and does not include manuf...

Page 63: ...E CODE 1 DWG NO SCALE SHEET REV B 4 3 2 C 1 D HAZARDOUS LOCATION REMOTE TRANSMITTER ST110 ST112A STP110 STP112A 1 1 4 INCH NPT PGL 04 25 12 04 25 12 04 23 12 Anthony Doerrer FOUAD CHIRAR RON OGLE FOUAD CHIRAR STEVE REED 04 23 12 04 23 12 N A 004876 1 OF 1 B PARTS TO BE FREE OF BURRS SHARP EDGES DATE DESCRIPTION REV REVISIONS NOTED NOTES UNLESS OTHERWISE SPECIFIED 64818 FLUID COMPONENTS INTERNATION...

Page 64: ...APPENDIX A OUTLINE DIMENSIONAL DRAWINGS ST100 Series Flow Meter 58 Fluid Components International LLC Intentionally Left Blank ...

Page 65: ...AC Input Power Foundation Fieldbus Output Integral DC Input Power Foundation Fieldbus Output Remote DC Input Power Foundation Fieldbus Output Integral AC Input Power Modbus Output Remote AC Input Power Modbus Output Integral DC Input Power Modbus Output Remote DC Input Power Modbus Output Remote 8 Conductor Interconnection Cable Source Pulse Frequency Output Sink Pulse Frequency Output Flow Elemen...

Page 66: ...Vac Customer Connection 16 22 Ga Wire C00990 1 3 ANALOG OUTPUT HART ANALOG OUTPUT 1 2 4 6 3 5 CUSTOMER CONNECTIONS HART OUTPUT IS ALWAYS ON CH1 CH 1 INT CH 1 EXT CH2 CH3 AC Input Power 86 265 Vac Customer Connection 16 22 Ga Wire Remote Cable Shielded 300 1000 ft Remote Flow Transmitter Element C00989 1 3 ANALOG OUTPUT HART ANALOG OUTPUT 1 2 4 6 3 5 CUSTOMER CONNECTIONS HART OUTPUT IS ALWAYS ON CH...

Page 67: ... 20 Customer Connection 16 22 Ga Wire ANALOG OUTPUT HART ANALOG OUTPUT 1 2 4 6 3 5 CUSTOMER CONNECTIONS HART OUTPUT IS ALWAYS ON CH1 CH 1 INT CH 1 EXT CH2 CH3 C00999 1 3 ANALOG OUTPUT HART ANALOG OUTPUT 1 2 4 6 3 5 CUSTOMER CONNECTIONS HART OUTPUT IS ALWAYS ON CH1 CH 1 INT CH 1 EXT CH2 CH3 DC Input Power 24 VDC 20 Customer Connection 16 22 Ga Wire Remote Cable Shielded 300 1000 ft Remote Flow Tran...

Page 68: ...re B 6 Remote AC Input Power Foundation Fieldbus Output AC Input Power 86 265 Vac Customer Connection 16 22 Ga Wire Line A Ground Line B JUMPER FF PA JUMPER FF PA C01008 1 3 AC Input Power 86 265 Vac Customer Connection 16 22 Ga Wire Line A Ground Line B Remote Flow Transmitter Element 300 1000 ft Remote Cable Shielded JUMPER FF PA C01006 1 3 JUMPER FF PA ...

Page 69: ...ure B 8 Remote DC Input Power Foundation Fieldbus Output DC Input Power 24 VDC 20 Customer Connection 16 22 Ga Wire Remote Flow Transmitter Element 300 1000 ft Remote Cable Shielded Line B Line A Ground JUMPER FF PA JUMPER FF PA C01007 1 3 DC Input Power 24 VDC 20 Customer Connection 16 22 Ga Wire Line A Ground Line B JUMPER FF PA JUMPER FF PA C01010 1 3 ...

Page 70: ...JUMPER TERMINATION RESISTOR JP7 JUMPER A JUMPER B Internal termination resistor Only use if unit is at end of line and external termination resistor is not used AC Input Power 86 265 Vac Customer Connection 16 22 Ga Wire LINE A GROUND LINE B Remote Flow Transmitter Element 300 1000 ft Remote Cable Shielded JUMPER B JUMPER A C01011 1 3 JUMPER TERMINATION RESISTOR JP6 JUMPER TERMINATION RESISTOR JP7...

Page 71: ...ed LINE A GROUND LINE B JUMPER B JUMPER A C01012 1 3 Internal termination resistor only use if unit is at end of line and external termination resistor is not used JUMPER TERMINATION RESISTOR JP6 JUMPER TERMINATION RESISTOR JP7 DC Input Power 24 VDC 20 Customer Connection 16 22 Ga Wire LINE A GROUND LINE B JUMPER B JUMPER A C01013 1 3 Internal termination resistor only use if unit is at end of lin...

Page 72: ...D CABLE 7 HTR EXC 1 8 HTR RTN 6 ACT EXC 4 ACT SEN 2 GND SEN 1 RTD GND 5 RTD EXC 3 REF SEN HTR EXC 1 1 HTR RTN 3 ACT EXC 4 ACT SEN 5 GND SEN 6 REF EXC 8 REF SEN 9 GND 7 SHIELD 10 WHITE PVC TEFLON BLUE PVC TEFLON ORANGE PVC TEFLON BLACK PVC TEFLON YELLOW PVC BROWN TEFLON GREEN PVC TEFLON RED PVC TEFLON BROWN PVC YELLOW TEFLON SENSOR ELEMENT LOCAL ENCLOSURE TRANSMITTER C00998 1 2 NPN Com Counter Inpu...

Page 73: ...igure B 15 Sink Pulse Frequency Output Figure B 16 Flow Element Connection Integral Remote 10KΩ COUNTER INPUT EXTERNAL 24 VDC POWER SUPPLY COM NPN C01027 1 4 C L C01057 1 3 REMOTE FLOW ELEMENT SENSOR NO 2 INTEGRAL FLOW ELEMENT SENSOR NO 1 8 CONDUCTOR SHIELDED CABLE SEE FIGURE B13 FOR DETAIL ...

Page 74: ...NDUCTOR SHIELDED CABLE SEE FIGURE B 13 8 CONDUCTOR SHIELDED CABLE SEE FIGURE B 13 C01056 1 3 RTD GND GND SEN REF SEN ACT SEN REF EXC ACT EXC HTR EXC 1 HTR RTN SIGN SIGN 1 2 3 4 5 6 7 8 9 10 C01062 1 2 HTR EXC 1 1 HTR RTN 3 ACT EXC 4 ACT SEN 5 GND SEN 6 GND 7 REF EXC 8 REF SEN 9 SHIELD 10 PRESS 11 PRESS 12 7 6 ACT EXC 5 REF EXC 4 ACT SEN 3 REF SEN 2 GND SEN 1 RTD GND 9 SIGN 10 SIGN 10 CONDUCTOR SHI...

Page 75: ... Input Flow Adjust EIA Figure B 20 Extended Operation Mode External ST100 Flow Input EFI C01340 1 1 ST102 AC power dual remote interface board shown NOTE ST100 Series Interface Board Analog External 4 20 mA Current Source C01126 2 1 ST102 AC power dual remote interface board shown 2 places NOTE ST100 Series SLAVE ST100 Series MASTER ...

Page 76: ...Customer Connection 16 22 Ga Wire ANALOG OUTPUT HART ANALOG OUTPUT 1 2 4 6 3 5 CUSTOMER CONNECTIONS CH 1 INT CH 1 EXT CH2 CH3 AND ISOLATED FROM CH2 AND CH3 AT CONTROL SYSTEM TERMINATION POINT ISOLATION REQUIREMENT TO REMAIN HART OUTPUT IS ALWAYS ON CH1 C00989 1 2 17EN57 ANALOG OUTPUT HART ANALOG OUTPUT 1 2 4 6 3 5 CUSTOMER CONNECTIONS CH 1 INT CH 1 EXT CH2 CH3 AC Input Power 86 265 Vac Customer Co...

Page 77: ...This appendix contains the following information Delta R Sheet Sample Parameters Report from the ST100 Configuration Application Sample HMI Menu Outline v2 99 Internal Delta R Resistor Check IDR HMI Display Sequence ST100 Configuration Software Menu Outline v2 2 0 x Instructions Installing Ferrite Onto ST100 Series DC Power Cable ...

Page 78: ...APPENDIX C ADDITIONAL INFORMATION ST100 Series Flow Meter 72 Fluid Components International LLC Delta R Sheet Sample ...

Page 79: ...ST100 Series Flow Meter APPENDIX C ADDITIONAL INFORMATION Fluid Components International LLC 73 Parameters Report from the ST100 Configuration Application Sample ...

Page 80: ...APPENDIX C ADDITIONAL INFORMATION ST100 Series Flow Meter 74 Fluid Components International LLC ...

Page 81: ...ST100 Series Flow Meter APPENDIX C ADDITIONAL INFORMATION Fluid Components International LLC 75 ...

Page 82: ...APPENDIX C ADDITIONAL INFORMATION ST100 Series Flow Meter 76 Fluid Components International LLC ...

Page 83: ...pset o Alarm Ack Blank Diagnostics o Show Faults Blank o Self Test FE 1 IDR Password FE2 IDR Password o Raw Signal Raw Signal FE1 F1 Raw Signal RefR 100 17 dR 99 89 TCdR 96 63 Temp 32 0 Flow 22 42 Raw Signal FE2 F2 Raw Signal If Present o Same as FE2 Set up o Instrument Group 1 Flow SFPS Temp Deg F Pres psi a Name Air Restore Pipe Rect W 1 0 in H 10 0 in o Display Orientation Select Display Orient...

Page 84: ...mplete Record values for comparison 7 IDR Test is Running 5 Input Password E C 4 Select FE 1 for ST100 single point system 6 Select Password 1 Normal Operation Display Select and hold the hot key for 3 seconds 3 Select Self Test 2 Select Diagnostics Hot Key Internal Delta R Resistor Check IDR HMI Display Sequence ...

Page 85: ...Alarm 2 frame Test enabled disabled drop down list Greater Than Less Than drop down list Threshold text box Hysteresis text box On Delay Seconds text box Off Delay Seconds text box Alarm 3 frame Test enabled disabled drop down list Greater Than Less Than drop down list Threshold text box Hysteresis text box On Delay Seconds text box Off Delay Seconds text box Alarm 4 frame Test enabled disabled dr...

Page 86: ... to Device button Date and Time Date and Time frame Date calendar date picker Time spinner Get from Device button Send to Device button Download Calibration Get Calibration File frame File name path text box Browse button Select Group For Download frame Group drop down list Select FE For Download frame FE drop down list Send to Device button Configuration Output Analog Output Board 4 20mA Freq Pul...

Page 87: ...button Fault Log Fault log list scrollable text box Get from Device button Clear Fault Log button Add to SD Card Log button Scheduled Tasks FE drop down list Internal Delta R Resistor Check frame Mode drop down list Day days DOW spinner Time spinner Run Check Now button Get from Device button Send to Device button Test Logs Test log list scrollable text box Get from Device button Clear Test Logs b...

Page 88: ...ART HART Identification frame Electronics revision level STAK Core S W revision Serial number Device S W version text box Get from Device button Send to Device button Memory Memory Regions frame Device Params and User Groups Erase button Factory Groups Erase button HART Storage Erase button Modbus Storage Erase button FE 1 Process Data RefR display dR display TcdR display TEMPERATURE display FLOW ...

Page 89: ...t 10 to 12 inches and cut Cut wires 2 inches from edge of ferrite and strip ends as shown Insert and secure DC power supply wire leads to terminal connector as shown Slide ferrite over power supply cover while pulling on the power supply cable Position ferrite face to coincide with edge of housing a Loop wires around ferrite body b Keep 25 inches from ferrite to edge of cable jacket as shown c Clo...

Page 90: ...APPENDIX C ADDITIONAL INFORMATION ST100 Series Flow Meter 84 Fluid Components International LLC Intentionally Left Blank ...

Page 91: ...difference in temperature between the active and reference RTDs Heater HTR The part of the sensing element that heats the active RTD Local enclosure The enclosure attached to the sensing element Usually contains the control circuit and mounting socket Reference RTD The part of the sensing element that senses the process media temperature Remote enclosure An optional protective enclosure for the co...

Page 92: ...APPENDIX D GLOSSARY ST100 Series Flow Meter 86 Fluid Components International LLC Intentionally Left Blank ...

Page 93: ...s for use in hazardous areas Hazardous Areas Approval FM12ATEX0016X IECEx FMG 12 0003X for II 2 G Ex d IIC T6 T1 Gb Ta 40ºC to 60ºC II 2 D Ex tb IIIC T85ºC T450ºC Db Ta 40ºC to 60ºC IP67 Directive 2014 30 EU Electromagnetic Compatibility EMC Immunity specification EN 61000 6 2 2005 Emissions specification EN 61000 6 4 2007 A1 2011 Directive 2014 35 EU Low Voltage Electrical Safety Specification EN...

Page 94: ...APPENDIX E APPROVALS ST100 Series Flow Meter 88 Fluid Components International LLC Intentionally Left Blank ...

Page 95: ...nes de sécurité DK Dansk Sikkerhedsforskrifter Disse sikkerhedsforskrifter gælder for Fluid Components gennemstrømningsmåleren i ST100 Series for EF typeafprøvningsattest nr FM12ATEX0016X IECEx FMG12 0003X attestens nummer på typeskiltet til anvendelse i en potentiel eksplosiv atmosfære i kategori II 2 GD 1 Ex anlæg skal opstilles af specialiseret personale 2 ST100 Series skal jordforbindes 3 Klem...

Page 96: ...wie Schmutz Staub oder Fett ist zu einer Zündquelle werden Die lackierte Oberfläche sollte nur mit einem feuchten Tuch gereinigt werden 6 Ersetzen Sie die interne Batterie nicht in einer explosionsfähigen Gasatmosphäre GB IRL English Safety instructions These safety instructions are valid for the Fluid Components ST100 Series flow meter to the EC type approval certificate no FM12ATEX0016X IECEx FM...

Page 97: ...ιουργείται ηλεκτροστατική φόρτιση κι αυτό να αποτελεί πηγή ανάφλεξης κατά την εφαρμογή σε συνθήκες χαμηλής σχετικής υγρασίας 30 όπου η βαμμένη επιφάνεια είναι σχετικά ελεύθερη από ρύπανση όπως ακαθαρσίες σκόνη ή λάδια Ο καθαρισμός της βαμμένης επιφάνειας πρέπει να πραγματοποιείται μόνο με νοτισμένο πανί 6 Μην αντικαθιστάτε την εσωτερική μπαταρία σε ατμόσφαιρα με εκρηκτικά αέρια FIN Suomi Turvallis...

Page 98: ...e saleté huile Les surfaces peintes ne doivent être nettoyées qu à l aide d un chiffon humide 6 Ne pas remplacer la batterie interne en présence d un gaz explosif I Italiano Normative di sicurezza Queste normative di sicurezza si riferiscono ai misuratori di portata serie ST100 della Fluid Components Secondo il certificato CE di prova di omologazione n FM12ATEX0016X IECEx FMG12 0003X numero del ce...

Page 99: ...vuil stof of olie Het gelakte oppervlak mag alleen worden gereinigd met een vochtige doek 6 Vervang de interne accu niet in een explosieve gasatmosfeer P Português Normas de segurança Estas instruções de segurança são válidas para o caudalímetro Fluid Components da série ST100 de acordo com o certificado de aprovação nº FM12ATEX0016X IECEx FMG12 0003X numero do certificado na etiqueta de tipo para...

Page 100: ...nición en aplicaciones con baja humedad relativa 30 cuando la superficie pintada está relativamente libre de contaminación en superficie como por ejemplo suciedad polvo o aceite La limpieza de la superficie pintada debe realizarse solo con un paño húmedo 6 No reemplace la batería interna cuando se encuentre en una atmósfera con presencia de gas explosivo S Svenska säkerhetsanvisningar Säkerhetsanv...

Page 101: ...s available 7 days a week 24 hours a day By E Mail FCI Customer Service can be contacted by e mail at techsupport fluidcomponents com Describe the problem in detail making sure a telephone number and best time to be contacted is stated in the e mail International Support For product information or product support outside the contiguous United States Alaska or Hawaii contact your country s FCI Inte...

Page 102: ...est field service A field service technician is dispatched to the site from either the FCI factory or one of the FCI representative offices After the work is com plete the technician completes a preliminary field service report at the customer site and leaves a copy with the customer Following the service call the technician completes a formal detailed service report The formal report is mailed to...

Page 103: ...Description Required _____________________________________________________ _____________________________________________________________________________________________ What Trouble Shooting Was Done Via Phone or Field Visit by FCI __________________________________________ _____________________________________________________________________________________________ FCI Factory Technical Service C...

Page 104: ... or toxic materials or substances the equipment has been exposed to while in a customer s possession Prior to returning the instrument for evaluation repair FCI requires thorough compliance with these instructions The signer of the Certificate must be either a knowledgeable Engi neer Safety Manager Industrial Hygenist or of similar knowledge or training and responsible for the safe handling of the...

Page 105: ...suitability for the purpose for which they are intended or used Should the Buyer receive defective goods as defined by this paragraph the Buyer shall notify the Seller immediately stating full particulars in support of his claim and should the Seller agree to a return of the goods the Buyer shall follow Seller s packaging and transportation directions explicitly In no case are the goods to be retu...

Page 106: ...ed without the prior written consent of FCI Visit FCI on the Worldwide Web www fluidcomponents com FCI World Headquarters 1755 La Costa Meadows Drive San Marcos California 92078 USA Phone 760 744 6950 Toll Free US 800 854 1993 Fax 760 736 6250 FCI Europe Persephonestraat 3 01 5047 TT Tilburg The Netherlands Phone 31 13 5159989 Fax 31 13 5799036 FCI Measurement and Control Technology Beijing Co LTD...

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