FCI Watermakers DOCKSIDE TREATMENT SYSTEM PLUS Series User Manual & Installation Manual Download Page 11

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FCI WATERMAKERS, INC.

General

TABLE OF CONTENTS

WARRANTY REGISTRATION

FCI CONTACT INFORMATION

COMPONENT IDENTIFICATION

INSTALLATION KITS

PIPING & INSTRUMENTATION DIAGRAM

COMPONENT DESCRIPTIONS

3/ INSTALLATION

COMPONENTS SUPPLIED BY INSTALLER

DIMENSIONS, WEIGHT & FOOTPRINTS

GENERAL CONNECTION DIAGRAMS

SYSTEM INSTALLATION / MOUNTING

SYSTEM INSTALLATION / PLUMBING

SYSTEM INSTALLATION / ELECTRICAL CONNECTIONS

SCHEMATICS 39

INSTALLATION CHECKLIST

OPERATIONAL INSTRUCTIONS

TEMPERATURE & PRESSURE EFFECTS CHART

OPERATING THE DTS

+SOLO

R1 ROC OVERVIEW

DISPLAYS AND GRAPHICS

STORAGE AND WINTERIZING PROCEDURES

6/ PARTS

ILLUSTRATED PARTS / DTS

+SOLO

ILLUSTRATED PARTS / PUMP & MOTOR

ILLUSTRATED PARTS / PRESSURE GAUGES

ILLUSTRATED PARTS / FLOW METERS

ILLUSTRATED PARTS / ELECTRICAL

ILLUSTRATED PARTS / FILTER ASSEMBLY

ILLUSTRATED PARTS / PRESSURE VESSELS

REVISION HISTORY

Summary of Contents for DOCKSIDE TREATMENT SYSTEM PLUS Series

Page 1: ...DOCKSIDE TREATMENT SYSTEM PLUS SERIES USER MANUAL INSTALLATION GUIDE...

Page 2: ......

Page 3: ...ulate filter elements The membranes used in the DTS SOLO are specially designed for purifying freshwater requiring lower pressure and energy than membranes designed for purifying saltwater The pump is...

Page 4: ...e can readily operate and diagnose problems All references within this manual refers to other sections unless specifically defined Graphics and illustrations are used for reference only and may not re...

Page 5: ...lters The filtered dockwater is then controlled by a solenoid valve When the user starts the DTS SOLO via the HMI touchscreen the solenoid valve opens and after priming the pump is turned on After ini...

Page 6: ...he following items are covered under warranty for the periods designated DTS SOLO System and Accessories 1 one year from the date of installation or 18 months from the date of shipment whichever is ea...

Page 7: ...nd warranty approval 3 0 EXCEPTIONS AND LIMITATIONS 3 1 The limited warranty does not extend to any system or system component which has been subjected to alteration misuse neglect accident improper i...

Page 8: ...E WEST VALLEY CITY UT 84120 7291 USA EMAIL info fciwatermakers com Subject Warranty Registration FAX 1 801 883 9985 SYSTEM INFORMATION Model Serial Operating Voltage Date Purchased Date Commissioned D...

Page 9: ...ceptance of the terms and conditions provided herewith and the agreement to comply with all applicable laws and regulations pertaining to the use of this manual In addition the use of this manual form...

Page 10: ...fax 801 883 9985 email info fciwatermakers com fciwatermakers com FCI CONTACT INFORMATION If you have questions regarding your FCI Watermakers system or the contents of this manual or if you need rep...

Page 11: ...YSTEM INSTALLATION MOUNTING 32 SYSTEM INSTALLATION PLUMBING 33 SYSTEM INSTALLATION ELECTRICAL CONNECTIONS 36 SCHEMATICS 39 INSTALLATION CHECKLIST 40 4 OPERATIONAL INSTRUCTIONS TEMPERATURE PRESSURE EFF...

Page 12: ...ar Mount 29 Figure 11 Dimensions Pressure Vessel Sets 30 Figure 12 General Connection Diagram 31 Figure 13 Proper Installation of Hose Ends and Fittings 33 Figure 14 Plumbing Connections 35 Figure 15...

Page 13: ...ormulate the Model Number It is comprised of the Series the Model Name and the Production Rating of the unit in gallons per day GPD DTS SOLO 3000 Series DTS DTS Series DTS Production 2000 2 000 GPD 30...

Page 14: ...ose the FCI Watermakers system to intake Feed Water from any chemical not approved in writing by FCI Watermakers or any of the following chemicals Hydrogen peroxide Chloramines T Chlorine dioxide Chlo...

Page 15: ...fields of expertise SPECIAL CONSIDERATIONS INSTALLATION CAUTIONS Always allow hoses and tubes to enter and exit straight from the connection for a minimum of one inch prior to a bend If stress is pla...

Page 16: ...tall them at this time contact FCI Watermakers Inc and supply us with your original purchase order number FCI s invoice number and this system s serial number WARNING If the reverse osmosis membrane e...

Page 17: ...P N 93 5338 Optional Stand P N 90 5382 Inlet Filter Assembly P N 93 5365 Contains replaceable GAC Filter 4 5 x 10 P N 20 0026 Contains replaceable 5 micron filter P N 20 0021 The DTS SOLO may be moun...

Page 18: ...3 8 OD x 048 Wall 250 PSI P N 74 4261 40ft Tubing 3 8 PE P N 74 0473 40ft Tubing 1 2 PE P N 74 0474 20ft Connector Straight PE Black 1 2 MPT x 1 2 Tube P N 74 0446 Connector Straight PE Black 3 8 MPT...

Page 19: ...system and identify how each component interconnects Pre Filter GAC PI PI PS PS FM HP Pump Adjustable Reject Flow Meter Adjustable Recycle Flow Meter Fresh Water Vessel Setup 1 or 2 TDS Probe Product...

Page 20: ...modular mount consists of separating the filter and panel and mounting separately The pressure vessel set will be secured separately in all mounting configurations See Figure 4 COMPONENT DESCRIPTIONS...

Page 21: ...ING supplied with kit Use the 1 2 inch PE tubing for replacing the feed from filters line into the panel should you use modular mount Also use the 1 2 inch PE tubing for connecting the panel s reject...

Page 22: ...nt shut downs of the system and frequent changing resulting in high maintenance cost and user frustration The inlet of the filter assembly has a barbed fitting and plumbs to the dockwater source The m...

Page 23: ...side of the panel and the feed from filters is located on the bottom of panel The plumbing connections are To Vessels This is the post filter post pump flow from panel to inlet of pressure vessel set...

Page 24: ...nnections from the vessels to the panel flow in reject out and product out COMPONENT DESCRIPTIONS continued 2 000 GPD Rated System P N 93 5414 Mounting Rails 3 000 GPD Rated System P N 93 5414 Pre Ins...

Page 25: ...ing SYSTEM INSTALLATION MOUNTING This section has instructions on mounting the components The footprint and layout diagrams of the previous sections are available for reference when mounting the syste...

Page 26: ...ed to improper installation it is the liability of the installer Table 1 Specifications for Components Supplied by Installer Connection Specification Dockwater source The FCI Watermakers System must r...

Page 27: ...n planning where to mount the components Planning considerations are discussed in SYSTEM INSTALLATION MOUNTING on page 32 Figure 8 Dimensions Stand for Deck Mount 26 6 30 0 22 3 23 4 14 1 12 00 0 010...

Page 28: ...Mount 2 68 13 29 16 93 26 6 23 42 13 96 22 22 Units inches Tolerances 0 010 inches unless otherwise specified Dry Weight 70 lbs 31 8 Kg approximately Allow 4 drop down clearance below filter bowls fo...

Page 29: ...8 Units inches Tolerances 0 010 inches unless otherwise specified Dry Weight 50 lbs 22 7 Kg approximately Allow 4 drop down clearance below filter bowls for replacing filter elements Recommended Mount...

Page 30: ...nches Tolerances 0 030 inches unless otherwise specified Allow 40 clearance on either end of Pressure Vessel to service membrane without dismounting Dry Weight 1 Pressure Vessel 23 lbs 10 4 Kg approxi...

Page 31: ...o mount the components and as a reference when connecting the plumbing Figure 12 General Connection Diagram Vessel Set Panel and Filters Vessel Set Product Water Tank Product Water Tank Dock Water Sup...

Page 32: ...nlet source of water for the assembly is the dockside fresh water The outlet connects to the panel Using the eight 5 16 x 1 1 2 lag bolts and 5 16 washers included on the filter secure to solid bulkhe...

Page 33: ...everal inches to ensure proper connection to relieve stress to the fitting and tube or hose and to allow ease of detachment and reattachment during maintenance or repair SYSTEM INSTALLATION PLUMBING B...

Page 34: ...ing Route Description Item From To Description Hose A Dockwater Source Filter Assembly Inlet 3 4 inch PVC Helix Wire Suction Hose Tube B Filter Assembly Outlet Panel Feed from Filters 1 2 inch PE Tubi...

Page 35: ...ing and 1 2 Tube Connector from Install Kit Product to Tank Tube G Use 3 8 125psi PE Tubing and 3 8 Tube Connector from Install Kit Feed from Filters Tube B Connects from Filter Assembly Outlet Pre Co...

Page 36: ...manner for several inches to ensure proper connection to relieve stress to the cable and fitting and to allow ease of detachment and reattachment for maintenance or replacement If electrical cables a...

Page 37: ...rough the cable grip on the right side of the enclosure 4 Locate the contactor block inside enclosure and connect the power cable to terminals 1 2 and G as shown in Figure 15 5 If your installation us...

Page 38: ...cal disconnect switch is switched OFF LOCKED and TAGGED 2 Replace cable from inlet solenoid to electrical enclosure contactors with a cable of suitable length and equivalent gauge Refer to Figure 16 3...

Page 39: ...ANUFACTURE OR PROCUREMENT WITHOUT THE EXPLICIT INTENT AND WRITTEN PERMISSION OF FCI WHICH RETAINS ALL DESIGN AND PATENT RIGHTS A FILTRATION CONCEPTS INC TEL 801 906 8840 FAX 801 883 9985 WWW FCIWATERM...

Page 40: ...ht Electrical connections are secure All Coast Guard local codes have been met No iron or ferrous fittings have been used Electrical connections are correct Plumbing connections do not leak Hose clamp...

Page 41: ...ess Reduce the pressure to the point where you are making the rated output of your system If this pressure adjustment is not monitored the system may detect a fault condition protect itself and shutdo...

Page 42: ...ut than it is to achieve a certain pressure It is perfectly normal and acceptable for your system to produce good quality water while operating at its rated output at a lower pressure This reduced pre...

Page 43: ...play screen will be in Initialize mode as indicated in the top right corner of the display System will initialize for the time span indicated At this time slowly close the Reject Flow knob until you a...

Page 44: ...ctory default settings stored permanently in the system and adjustable settings user savable SAFETY The R1 ROC has a couple different ways to ensure the safety of the personnel operating the unit and...

Page 45: ...adjusted and are for reading machine status Navigation Bar This quick navigation bar is positioned at the bottom of each main screen for quick and easy navigation between the various screens Home Dis...

Page 46: ...re Pump indicator shows the status of the pump Green Pump On Gray Pump Off ALM Alarm indicator shows the status of any alarms Red Alarm Active Gray No Alarm Status Bar The Status Bar show a quick over...

Page 47: ...be able to access all screens from here by using the Navigation bar located on the bottom In addition you can Start and Stop your unit from this screen Alarms The Alarms Screen is where you can view a...

Page 48: ...llows the user to easily navigate between main screens Timers The Timers Screen will allow you to adjust timer setpoints for the system To adjust a timer press the white number of the timer you would...

Page 49: ...etween main screens Left Arrow Goes back to the main setup screen Service 1 The Service 1 Screen allows the user to test and run the system in a manual mode To turn on a setting touch the gray circle...

Page 50: ...Meter An hour meter is located at the top center of the screen Tank Floats This allows the user to install tank floats on their product water tank and wire the floats to the controller see instructio...

Page 51: ...he user to dim their screen for night time operation Navigation Bar This allows the user to easily navigate between main screens Left Arrow Goes to page 1 of config Right Arrow Goes to page 3 of confi...

Page 52: ...tch It must be greater than 3 PSI or the system will shutdown HPP remains off The Prime Timer counts down from its setpoint Prime Timer Setpoint which is user adjustable by navigating to Setup Screen...

Page 53: ...tialize Sequence Clear Press this button to clear the system once a shutdown has taken place Stop Press this button to stop the system Navigation Bar This allows the user to easily navigate between ma...

Page 54: ...aches its high pressure limit the unit will immediately shutdown Alarm The following is a list of Alarms and their causes and how to clear the alarm condition High TDS Alarm Cause Triggered when the P...

Page 55: ...sel 3 Remove the two retaining clip screws on the end of the vessel and remove the retaining clip 4 Remove the end plug The membrane will now be visible inside the pressure vessel 5 Using a pair of ne...

Page 56: ...ack 1 2 MPT x 1 2 Tube P N 74 0455 Elbow 3 8 NPT x 3 8 Tube P N 71 5224 Elbow 3 8 NPT x 3 8 Tube P N 71 5224 Assy DTS 4 PV P N 93 5403 2 000 GPD Rated Systems Coupling 3 8 TxT PVC P N 70 0355 Coupling...

Page 57: ...N 70 1895 Nipple PVC 3 8 CL Qty 2 P N 70 1895 Nipple PVC 1 2 CL Sch80 Qty 2 P N 70 0370 Tubing PE 1 2 P N 74 0474 4 25 Tee PE Black 1 2 MPT x 1 2 Tube P N 74 0465 Elbow PE Black 1 2 MPT x 1 2 Tube P N...

Page 58: ...cause extensive damage to the system as the water expands within the system during the freezing process Resulting damage to the system caused by freezing temperatures is the liability of the operator...

Page 59: ...ILLUSTRATED PARTS The illustrations are organized in the following categories ILLUSTRATED PARTS DTS SOLO on page 60 ILLUSTRATED PARTS PUMP MOTOR on page 64 ILLUSTRATED PARTS PRESSURE GAUGES on page 65...

Page 60: ...IMENSIONS ARE IN INCHES TOLERAN CES ARE DECIMALS FRACTION S X 030 1 16 XX 010 ANGLES XXX 005 1 THIS D RAWING CONTAINS PROPRIETARY INFORMATION OF FILTRATION CONCEPTS INC IT SHALL NOT BE RELEASED USED D...

Page 61: ...IED DIMENSIONS ARE IN INCHES TOLERAN CES ARE DECIMALS FRACTION S X 030 1 16 XX 010 ANGLES XXX 005 1 THIS D RAWING CONTAINS PROPRIETARY INFORMATION OF FILTRATION CONCEPTS INC IT SHALL NOT BE RELEASED U...

Page 62: ...5337 1 1 Assy Inlet Filter DTS SOLO 93 5365 1 2 Assy High Pressure Gauge DTS SOLO 93 5372 1 3 Assy Low Pressure Gauge DTS SOLO 93 5373 1 4 Assy Pump Motor 3 4 HP DTS SOLO 93 5374 1 5 Assy Product Flo...

Page 63: ...NS X 030 1 16 XX 010 ANGLES XXX 005 1 THIS DRAWING CONTAINS PROPRIETARY INFORMATION OF FILTRATION CONCEPTS INC IT SHALL NOT BE RELEASED USED DUPLICATED OR DISCLOSED IN WHOLE OR IN PART FOR MANUFACTURE...

Page 64: ...AND PATENT RIGHTS A FILTRATION CONCEPTS INC TEL 801 906 8840 FAX 801 883 9985 WWW FCIWATERMAKERS COM Assy Pump Motor 3 4 HP DTS SOLO 93 5374 A Mark 8 24 2015 Parts List DESCRIPTION PART NUMBER QTY ITE...

Page 65: ...E OR IN PART FOR MANUFACTURE OR PROCUREMENT WITHOUT THE EXPLICIT INTENT AND WRITTEN PERMISSION OF FCI WHICH RETAINS ALL DESIGN AND PATENT RIGHTS A FILTRATION CONCEPTS INC TEL 801 906 8840 FAX 801 883...

Page 66: ...NUFACTURE OR PROCUREMENT WITHOUT THE EXPLICIT INTENT AND WRITTEN PERMISSION OF FCI WHICH RETAINS ALL DESIGN AND PATENT RIGHTS A FILTRATION CONCEPTS INC TEL 801 906 8840 FAX 801 883 9985 WWW FCIWATERMA...

Page 67: ...SED IN WHOLE OR IN PART FOR MANUFACTURE OR PROCUREMENT WITHOUT THE EXPLICIT INTENT AND WRITTEN PERMISSION OF FCI WHICH RETAINS ALL DESIGN AND PATENT RIGHTS A FILTRATION CONCEPTS INC TEL 801 906 8840 F...

Page 68: ...D USED DUPLICATED OR DISCLOSED IN WHOLE OR IN PART FOR MANUFACTURE OR PROCUREMENT WITHOUT THE EXPLICIT INTENT AND WRITTEN PERMISSION OF FCI WHICH RETAINS ALL DESIGN AND PATENT RIGHTS A FILTRATION CONC...

Page 69: ...OSED IN WHOLE OR IN PART FOR MANUFACTURE OR PROCUREMENT WITHOUT THE EXPLICIT INTENT AND WRITTEN PERMISSION OF FCI WHICH RETAINS ALL DESIGN AND PATENT RIGHTS A FILTRATION CONCEPTS INC TEL 801 906 8840...

Page 70: ...ON OF FCI WHICH RETAINS ALL DESIGN AND PATENT RIGHTS A FILTRATION CONCEPTS INC TEL 801 906 8840 FAX 801 883 9985 WWW FCIWATERMAKERS COM Assy Enclosure DTS SOLO 93 5417 A Mark 8 24 2015 Parts List DESC...

Page 71: ...CONCEPTS INC TEL 801 906 8840 FAX 801 883 9985 WWW FCIWATERMAKERS COM Assy Control 1PH 50 60Hz 6x8 DTS SOLO 93 5418 A MA 10 15 2015 Parts List DESCRIPTION PART NUMBER QTY ITEM 8 x 3 8 PPHSMS 18 8 67 3...

Page 72: ...FCIWATERMAKERS COM Assy Inlet Filter DTS SOLO 93 5365 A Mark 1 7 2015 Parts List DESCRIPTION PART NUMBER QTY ITEM Housing JB 4 x10 1 21 0027 2 1 O ring housing BB 4x10 23 0039 2 2 Nipple PVC1 x 3 sch...

Page 73: ...MATION OF FILTRATION CONCEPTS INC IT SHALL NOT BE RELEASED USED DUPLICATED OR DISCLOSED IN WHOLE OR IN PART FOR MANUFACTURE OR PROCUREMENT WITHOUT THE EXPLICIT INTENT AND WRITTEN PERMISSION OF FCI WHI...

Page 74: ...EXPLICIT INTENT AND WRITTEN PERMISSION OF FCI WHICH RETAINS ALL DESIGN AND PATENT RIGHTS A FILTRATION CONCEPTS INC TEL 801 906 8840 FAX 801 883 9985 WWW FCIWATERMAKERS COM Vessel 4 x 40 FRP 300 PSI 1...

Page 75: ...TEN PERMISSION OF FCI WHICH RETAINS ALL DESIGN AND PATENT RIGHTS A FILTRATION CONCEPTS INC TEL 801 906 8840 FAX 801 883 9985 WWW FCIWATERMAKERS COM Assy SOLO 2000 GPD PV 93 5414 A Mark 8 24 2015 Parts...

Page 76: ...CONCEPTS INC TEL 801 906 8840 FAX 801 883 9985 WWW FCIWATERMAKERS COM Assy SOLO 3000 GPD PV 93 5415 A Mark 8 24 2015 Parts List DESCRIPTION PART NUMBER QTY ITEM Assy DTS 4 PV 93 5403 2 1 Plug Threaded...

Page 77: ...77 Revision History 7 REVISION HISTORY REVISION HISTORY Revision Date Description A 02 15 2016 Initial release B 03 01 2017 Schematic and Illustrated Part 93 5372 updated C 02 09 2020 Filter wrench ad...

Page 78: ...FCI WATERMAKERS INC 78 Revision History NOTES...

Page 79: ......

Page 80: ...3782 W 2340 S STE E WEST VALLEY CITY UT 84120 7291 801 906 8840 fciwatermakers com Document Part Number 97 5420 Revision C...

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