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FASEP 2000 srl

Via Faentina, 96
50030 Ronta (Fi) Italy

Sistema Qualità Certificato ISO 9001:2000

Tel

+39 055 8403126

E-mail

[email protected]

Fax

+39 055 8403354

WWW

www.fasep.it

FASEP 2000 srl

Via Faentina, 96
50030 Ronta (Fi) Italy

Sistema Qualità Certificato ISO 9001:2000

[email protected]

www.fasep.it

Instruction Manual - ENG

Version 1.0 - January 2014

RASE.3030

TYRE CHANGER

Summary of Contents for RASE.3030

Page 1: ...0 Tel 39 055 8403126 E mail info fasep it Fax 39 055 8403354 WWW www fasep it FASEP 2000 srl Via Faentina 96 50030 Ronta Fi Italy Sistema Qualit Certificato ISO 9001 2000 l i a m E 6 2 1 3 0 4 8 5 5 0...

Page 2: ...roductionetd adaptationtotaleoupartielleparn importe quel moyen y compris microfilms et copies photostatiques sont r serv s Les informations contenues dans ce manuel sont sujettes des variations sans...

Page 3: ...stimmung EN ISO IEC 17050 1 Egzemplarz niniejszej deklaracji jest zgodny z dyretyw EN ISO IEC 17050 1 Il firmatario della presente dichiarazione la persona autorizzata a costituire il fascicolo tecnic...

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Page 5: ...iminary checks 27 Deciding from which side of the wheel the tyre must be demounted 27 Special instructions 28 PRACTICAL HINTS ADVICE AND USEFUL INFORMATION 28 GUIDE TO THE CORRECT USE OF TECO 100 30 T...

Page 6: ...new owner The manual is only to be considered valid for the model with the serial number indicated on the nameplate applied to it WARNING Observe the contents of this manual the producer declines all...

Page 7: ...ing attention to move the packaged machine only from the side clearly indicated on the packaging Failure to follow these recommendations may result in damage to the machine and put the operator s safe...

Page 8: ...of the machine must be performed in a dry area which must be protected from adverse weather conditions Install the tyre changer in the chosen work position complying with the minimum clearances shown...

Page 9: ...semble the grease holder carter using the on purpose screws ELECTRICAL AND PNEUMATIC CONNECTIONS WARNING All operations required for the electrical connections of the equipment must be carried out exc...

Page 10: ...onnel it is advisable to disconnect the power supply plug when the machine remains idle switched off for long periods WARNING A good grounding connection is essential for correct operation of the mach...

Page 11: ...l relevant regulations and legislation Make sure that all machine operators are suitably trained that they are capable of using the equi pment correctly and that they are adequately supervised Never l...

Page 12: ...xial mounting turntable as references an optional reverse rim kit is supplied for rims with drop centres on the inner side An efficient pneumatic wheel clamping system which makes use of the rim centr...

Page 13: ...nd tyre Each machine carries a plate with its identification and some technical data As well as the manufacturer s details it indicates Mod Machine model V power supply voltage in Volts A Input voltag...

Page 14: ...ctric 3Ph 230V 1 1 1 5 kW 50Hz 60 Hz electric 3Ph 380V 0 8 1 1 kW 50Hz 60 Hz pneumatic operating pressure 10 bar Weight with IPL 2 and IPH 490 kg Weight of electrical electronic components 11 5 kg Noi...

Page 15: ...3229 Cone D145 Z6 5 690239 Plastic protections 9004 105142 Short help level 040000100 Brush BR 3 01523 Grease 4Kg TG4 ACCESSORIES ON DEMAND 8 11100086 Fixing flange for commercial vehicle rims Z7 Z8 8...

Page 16: ...16 User manual 8 11100086 8 11600047 8 11100046 8 11600111 8 11600048 Cerchi ciechi Close centre rim Cerchi rovesci Reverse rim 8 11600049 801262417...

Page 17: ...hole B USE OF CENTRING AND CLAMPING ACCESSORIES ACCORDING TO RIM TYPES Rim with central hole F Rims for vans D RIM CENTRING CLAMPING ACCESSORIES DESCRIPTION AND USE For the diagram concerning optimal...

Page 18: ...18 User manual 8a Z1 Z6 Z7 Z8 Z2 Z3 Z4 Z5 Optional accessories supplied on request...

Page 19: ...User Manual 19 8b Z2 Z3 Z5 Z4 Z6 Z1 A...

Page 20: ...20 User manual 8c Z2 Z3 Z5 Z4 Z1 B...

Page 21: ...User Manual 21 8d C Z5 8e Z8 Z6 Z7 Z1 D...

Page 22: ...22 User manual 8f E...

Page 23: ...User Manual 23 8g F...

Page 24: ...ent or tools not originally manufactured by us The operator s position during the different operating stages is shown in fig 9 WARNING Keep hands well away from machine moving parts WARNING To stop th...

Page 25: ...cent descent 24 Control valve for locking dual position bead breaker supports 25 Control push button for upper bead breaker disc penetration the bead breaker disc is activated by pressing this push bu...

Page 26: ...26 User manual 10 1 2 4 5 33 12 14 15 16 29 13 34 8 37 35 36 6 11 10 22 19 3 9 28 30 32 21 24 23 26 38 27 31 25 20 17 A B C 30 18...

Page 27: ...ever place any part of the body particularly your hands between the demounting mounting tool and the wheel Preliminary checks Check that there is a pressure of at least 8 bar on the pressure gauge of...

Page 28: ...e is less pronounced B On these wheels the bead must first be broken in correspondence with the valve hole on both the top and bottom sides of the wheel Wheels with low pressure indicator system fig 1...

Page 29: ...During the demounting phase if the tool cannot keep the tyre bead engaged to allow starting the demounting phase the tyre bead may be still inserted on the underside Try to move the bead bre aker dis...

Page 30: ...is engaged this will not damage the rim in any way The pressure applied is very low If you wish to prevent this noise simply press the bead breaker disc harder against the bead when picking it up GUID...

Page 31: ...l onto the turntable 8 and lower the lifter by releasing pedal 29 When positioning the wheel on the turntable also take care to centre the movable centring pin placed radially on the turntable in one...

Page 32: ...voiding anycontactbetween cone 2 and rim 1 An incorrect pin positioning could cause breakages or machine malfunctions Manually move the centering cone towards the rim by operating on the retainers 3 B...

Page 33: ...hieved by operating on the control valve 21 Once the desired distance is reached a gap of 2 3 mm should be left between the edge of the rim and the bead breaker disc operate on the control valve 24 to...

Page 34: ...over the wheel using the control valve 21 6 Lower bead breaking fig 19 Preload the bead breaker disc using control 23 a tyre crushing preload of about 5 mm is advisable Activate disc penetration contr...

Page 35: ...rrect tool positioning the insert G must be at the end position with the rim edge C where the vertical wall begins ATTENTION Use the handle 37 to achieve the correct tool positioning on the rim Press...

Page 36: ...n performed with the wheel at a standstill and not rotating Make sure that the tyre has not beaded in on the operator s side If necessary use a bead clamp and or the bead pressing device Now operate p...

Page 37: ...om bead B using control 23 Using control 28 operate the hook engaging the bottom bead of the tyre C D Check that the tool is correctly coupled with the tyre bead Using the control valve 23 lift the lo...

Page 38: ...ies of wheels featuring a similar size IMPORTANT remember that if the type of tyre is changed the horizontal and vertical arms must be unlocked before starting any other demounting operation TYRE MOUN...

Page 39: ...th the tyre A beads Place the tyre on the rim B 2 Head positioning fig 25a Operate pedal 13 to move the head into its working position NB The tool is already in the correct position for mounting the t...

Page 40: ...bead presser IPH NOTE for oversized more than 19 or particularly tough wheels it is recommended the use of the pneumatic bead presser IPH In this case the following procedure must be applied Position...

Page 41: ...tary bead pressing clamp op tional In this case the following procedure must be applied After having positioned on the tyre the bead breaker disc lock the bead pressing clamp on the rim near at approx...

Page 42: ...and move the centring cone away from the rim by hand B Remove the device from the rim C 11 Tyre unloading fig 31 Rise the wheel lifter pedal 29 and position the wheel on it by hand A Release the pedal...

Page 43: ...o clock Apply plenty of lubricant and break the lower bead Move the gripper to 2 o clock sensor at 6 o clock Position the demounting unit tool head Lower the swing tool to find the bead Rotate clockwi...

Page 44: ...t 2 o clock Apply plenty of lubricant and break the lower bead Move the gripper to 2 o clock sensor at 6 o clock valve at 12 o clock Position the demounting unit tool head Lower the swing tool to find...

Page 45: ...ch the tyre has been mounted is firmly secured to the turntable using the clamping device 1 fig 34 Also make sure that the tool carrying head and the bead bre aking unit are well clear of the working...

Page 46: ...that the tool carrying head and the bead breaking unit are well clear of the working area if possible in a rest position Connect the Doyfe inflator chuck 22 fig 34 on the air hose to the air chamber...

Page 47: ...and electrically insulate the machine by means of an omnipolar disconnection device Make sure that all the mobile parts are locked CAUTION In case of replacement of the power supply cable follow the i...

Page 48: ...48 User manual 35 a b c e d x...

Page 49: ...disposed of in the usual municipal waste but must be separately collected for their proper treatment The crossed out bin symbol placed on the product and in this page remind you of the need to properl...

Page 50: ...working shift do not smoke or eat with greasy hands Also adopt the following preventive and protective equipment gloves resistant to mineral oils with lining goggles in case of splashes aprons resist...

Page 51: ...table not turning Feeding plug not connected or defective Check the plug Machine not powered Restore the electric connections Defective inverter Replace the inverter skilled staff needed in this case...

Page 52: ...lamping handle valve Check hose circuit Replace handle valve Column does not tilt Column tilting cylinder faulty Replace column opening cylinder No air supply to cylinder Hoses folded Replace valve Ch...

Page 53: ...bed in the user manual It only enables users to provide the technical assistance service with precise information in order to minimize delays WIRING DIAGRAM FIG 36 AP1 Single two speed motor circuit b...

Page 54: ...LATION 21 Distribution frame 23 Manual deflation valve 2 2 NC 22 Manometer G FILTER REGULATOR UNIT 24 Female quick coupling 27 Lubricator 25 Filter regulator unit 28 Pedal board inflation limiter 26 M...

Page 55: ...L1 F F XS1 L1 N SQ3 XB1 SQ1 SQ2 M1 R T S 1 2 3 4 U V W MARRONE NERO AZZURRO GRUPPO MOTORE MOTOR UNIT GRUPPO COMANDI CONTROL SWITCH Power Phase Neutral 200 230V 1 50 60 Hz 250V 12A 250V 12A F Fuse Vers...

Page 56: ...ATTI Contacts 1 3 5 7 9 11 2 4 6 8 10 12 13 15 17 19 21 23 14 16 18 20 22 24 L2 23 24 x x x 21 22 x 19 20 x 17 18 x x 15 16 x x 13 14 x 11 12 x 9 10 x 7 8 x x 5 6 x x 3 4 x 1 2 L2 L1 0 R 1 2 3 4 5 6 V...

Page 57: ...8x1 P A B E P 13 22 P 23 F Q I A D A P L A P B Nero 6x1 Nero 6x1 N 4x1 8x1 6x1 6x1 Binato Nero 6x1 6x1 8x1 6x1 6x1 6x1 Binato Rosso 6x1 6x1 P A A P A P 4x1 H 3 B A 2 P B A 8x1 A R 6x1 6x1 24 28 26 25...

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