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746  E  R 

732099        -  Rev.D

Tr

ansla

tion of the original instruc

tions

ENGLISH

1.  INTRODUCTION TO THIS INSTRUCTION MANUAL

This manual provides the correct procedures and requirements for 
installing 746 E R and maintaining it in a safe condition.
When drafting the manual, the results of the risk assessment con-
ducted by FAAC S.p.A. on the entire product life cycle have been taken 
into account in order to implement effective risk reduction measures.
The following stages of the life cycle of the product have been con-
sidered:

 

-

Delivery/handling

 

-

Assembly and installation

 

-

Set-up and commissioning

 

-

Operation

 

-

Maintenance/troubleshooting

 

-

Disposal at the end of the product’s life cycle

Risks arising from installation and using the product have been taken 
into consideration; these include:

 

-

Risks for the installation/maintenance technician (technical 
personnel)

 

-

Risks for the user of the automation system

 

-

Risks to product integrity (damage)

 In Europe, the automation of a gate falls under the Machinery Directive 
2006/42/EC and the corresponding harmonised standards.  Anyone 
automating a gate (new or existing) is classified as the Manufacturer 
of the Machine.  They are therefore required by law, among other 
things, to carry out a risk analysis of the machine (automatic gate in 
its entirety) and take protective measures to fulfil the essential safety 
requirements specified in Annex I of the Machinery Directive.     
FAAC S.p.A. recommends that you always comply with the EN 12453 
standard and in particular that you adopt the safety criteria and de-
vices indicated, without exception, including the dead-man function.
  This manual also contains general information and guidelines, which 
are purely illustrative and not exhaustive, in order to facilitate the ac-
tivities carried out by the Manufacturer of the Machine in all respects 
with regard to carrying out the risk analysis and drafting the instruc-
tions for use and maintenance of the machine. It should be clearly 
understood that FAAC S.p.A. accepts no liability for the reliability and/ 
or completeness of the above instructions.  As such, the manufacturer 
of the machine must carry out all the activities required by the Machi-
nery Directive and the corresponding harmonised standards on the 
basis of the actual condition of the locations and structures where the 
product 746 E R will be installed, prior to commissioning the machine. 
These activities include the analysis of all the risks associated with 
the machine and subsequent implementation of all safety measures 
intended to fulfil the essential safety requirements.
This manual contains references to European standards.   The au-
tomation of a gate must fully comply with any laws, standards and 
regulations applicable in the country where installation will take place.     

Unless otherwise specified, the measurements provided in the instructions 
are in mm.

 1 

Symbols: notes and warnings on the instructions

F

WARNING ELECTRIC SHOCK HAZARD - The operation or step described must 
be carried out following the instructions provided and according to the safety 
regulations.

!

WARNING, personal injury hazard or risk of damage to components - The 
operation or step described must be carried out following the instructions 
provided and according to the safety regulations.

WARNING - Details and specifications which must be respected in order to 
ensure that the system operates correctly.

RECYCLING AND DISPOSAL - The materials used in manufacturing, the batteries 
and any electronic components must not be sent to landfill.  They must be 
taken to authorised recycling and disposal centres.

FIGURE   E.g. 

1

-3   see Figure 1 - item 3.

TABLE   E.g. 

1

   see Table 1.

§

CHAPTER/SECTION 

E.g. §1.1   see Section 1.1.



STATUS OF THE LEDS ON THE BOARD

 LED off 

 LED on 

 LED flashing

 3 

 Symbols: personal protective equipment

Personal protective equipment must be worn to protect against hazards (e.g.  crushing, 
cutting, shearing etc.):

Obligation to wear mask/goggles to protect the eyes from the risk of frag-
ments due to the use of drill or welder.

Obligation to wear work gloves.

Obligation to wear safety footwear.

 2 

Symbols: safety signs and symbols (EN ISO 7010)

GENERIC HAZARD
Personal injury hazard or risk of damage to components.

ELECTROCUTION HAZARD
Risk of electric shock from live parts.

CRUSHING HAZARD
Risk of crushing to the hands/feet due to the presence of 
heavy parts.
CUTTING/AMPUTATION/PUNCTURE HAZARD
Cutting hazard due to the presence of sharp components or the 
use of pointed/sharp tools (drill).
SHEARING/TRAPPING HAZARD
Risk of fingers and hands being sheared or trapped due to 
moving parts.

BURNING OR SCALDING HAZARD
Risk of burns due to the presence of high-temperature parts.

1.1  MEANING OF THE SYMBOLS USED

Summary of Contents for 746 E R Z20

Page 1: ...746 E R Z16 746 E R Z20 Translation of the original instructions...

Page 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2018 Copyright FAAC S p A ab dem 2018 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Page 3: ...otors for sliding gates Model 746 E R Z16 746 E R Z20 The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfilled are as f...

Page 4: ...tion plate 15 5 2 Installing the gearmotor 16 Open the vent hole 16 5 3 Installing the rack 17 Steel rack Weld on fastenings 17 Steel rack Screw on fastenings 18 Nylon rack 19 5 4 Adjusting and checki...

Page 5: ...basisoftheactualconditionofthelocationsandstructureswherethe product746ERwillbeinstalled priortocommissioningthemachine These activities include the analysis of all the risks associated with the machi...

Page 6: ...nsible for the installation testing of the automa tion and for completing the Register of the system The installer must prove or declare to possess technical and profes sional proficiency to perform i...

Page 7: ...nd washer 2 Whenever the gearmotor is handled the vent must be closed to prevent oil leaking out 1 Gearmotor 746 E R 2 Gearmotor bracket guards and Hardware accessories 3 Limit switches 4 Instruction...

Page 8: ...ervised by an adult who is responsible for their safety During manual operation gently guide the leaf the whole way do not push it and let it slide freely 3 3 UNAUTHORISED USE 3 1 INTENDED USE FAAC746...

Page 9: ...travel slowdown Adjustable electronic slowdown near to the open and closed positions Board780D The built in electronic board is equipped with a display programming buttons and a protective plastic cov...

Page 10: ...e 12 Fastening brackets Hardware accessories 13 Gearmotor bracket guards 14 Cable glands to install in the board compartment 15 Casing screws with screw caps terminal boards cable lug for earth cable...

Page 11: ...avethegearmotorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE GEARMOTOR 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Open the release lever...

Page 12: ...ry The structure must show no signs of corrosion or cracking The leaf must remain vertical throughout the entire length of travel with a regular smoothanduniformmovement Thepathalongwhichtheleafslides...

Page 13: ...ENGLISH 4 3 EXAMPLE SYSTEM The example is an illustration only and is just one of the possible ap plications of the 746 E R 8 1 Mains power supply 3G 1 5 mm2 2 Circuit breaker 3 Junction box 4 Gearmot...

Page 14: ...1 Z20 60 50 77 Z16 85 Z20 60 50 12 5 28 50 144 275 275 0 50 0 50 50 60 60 144 90 90 Translation of the original instructions ENGLISH RACK Steel rack FOUNDATION PLATE Opening to the left 4 4 INSTALLATI...

Page 15: ...s Theinstallerisresponsible fortheevaluationofthefoundationmaterialsanddimensionsonthebasisof thecharacteristicsofthegroundandplaceofinstallation Performstructural calculations where necessary 1 Assem...

Page 16: ...the 4 fasteners 13 Pass the electric cables through the hole on the base and as far as the board Be careful not to damage the electrical cable tubes 4 Make sure that the gearmotor is level Position t...

Page 17: ...osition the spacers so that they touch the top of the slots this will allow future adjustments if the guide were to move downwards if an element of the rack needs to be shortened cut it with an angle...

Page 18: ...leaf 19 Positionthespacerssothattheytouchthetopoftheslots thiswill allow future adjustments if the guide were to move downwards 4 Drill the hole and make a thread in it 20 5 Fasten using the screw an...

Page 19: ...hers Use fixing screws that are specific for the material from which the leaf is made Self tappingscrewsandwashersareavailableforaluminiumorsteel and should be ordered separately 2 4 Movetheleafmanual...

Page 20: ...Make sure that the gearmotor is level by using a spirit level 2 Check whenthedistancebetweenrackandpinioniscorrect with the gearmotor stopped it is possible to rock the leaf manually to the left and...

Page 21: ...rtically and fasten it using the screw 31 3 Make sure that the release lever works using the new keys 5 6 INSTALLING THE COVER Thecoverprotectstheelectroniccomponentsandpreventsaccesstomoving parts Ne...

Page 22: ...ardcover 33 Temporarily remove the thrust capacitor in order to make this easier COMPONENTS J1 Removableterminalboardforcontroldevicesandaccessories providedinthe hardware accessories J2 Connector 5 p...

Page 23: ...econnectiontoterminalboardJ6iscarriedoutatthefactory 34 DO NOT modify the factory connection If the direction of rotation of the motor has to be reversed modify function dl in basic programming TERMIN...

Page 24: ...4 FSW CL NC contact Connect the closing photocells Accessories chapter Bridge with the negative TX FSW if not used 5 STOP Connect a push button or another type of NC device Bridge with the negative if...

Page 25: ...adioreceiverorthedecoderboardintothequickinsertion connector J2 The connector is polarised therefore make sure that it is inserted the correct way round 37 EARTHING THE GEARMOTOR F Cut the power to th...

Page 26: ...n Arrange the wires on the rubber strip 3 Tightenthetwoelementsandfastenthemusingthescrews3and the nuts 4 4 Fasten to the surface using the screws 5 Screw seat Slot Pin 7 5 INSTALLING THE BOARD COVER...

Page 27: ...er is turned on restored the cycles carried out before the complete movement take place at normal or slow speed according to parameter Sr in advanced programming 6 Adjust the stop positions Adjust the...

Page 28: ...the opening direction of the leaf 42 5 Slidethelimitswitchalongtherackintheopeningdirectionuntilthe corresponding LED on the board turns off Slide the limit switch along the rack for another 4 cm 6 F...

Page 29: ...ght activation time Adjustment in steps of 1 s from 0 to 59 then in steps of 10 s E g 41 41 s 4 1 4 min and 10 s max time When 00 is displayed press the button to select E1 closing electric lock E2 op...

Page 30: ...vated intentionally and the automation must be visible OPEN opens the automation Maintained CLOSE closes the automation Maintained CLOSE during opening has no effect OPEN during closing causes it to r...

Page 31: ...dthedriveshaftinpositionusingaspannerandadjustthescrew of the clutch using a screwdriver 45 turn clockwise to increase the force turn anti clockwise to decrease the force 3 Putbacktheprotectivecoveron...

Page 32: ...lashing before any movement TERMINAL BOARD J6 13 LAMP L Phase 14 LAMP N Neutral 10 ACCESSORIES 9 1 FINAL OPERATIONS RISKS PERSONAL PROTECTIVE EQUIPMENT 1 Makesurethattheforcesgeneratedbytheleafarewith...

Page 33: ...n advanced programming Opening photocells FSW OP They must be positioned to monitor the opening stroke They must be connected as indicated in 48A one pair or B two pairs in series They are only active...

Page 34: ...n from moving status 05 To enable the test connect the device negative to terminal TX FSW enable the FailSafe test in advanced programming SA Y The maximum power consumption at terminal 11 is 100 mA 1...

Page 35: ...cle counter in advanced programming function nc The counter corresponds to thousands of cycles and decreases everytime1000workcycleshavebeencarriedout theremaining cycles are indicated in thousands 10...

Page 36: ...s cable glands and junction boxes 12 Electronic equipment Check the condition of the power cables and connections cable glands and junction boxes 12 Check that the connectors and wiring are intact 12...

Page 37: ...smis activated itmustonlybepossibletomovethegatemanuallyandnotelectrically 6 Check that the caps on the locks are present Check that the maximum force required to move the leaf manually is less than 2...

Page 38: ...fanytypeorsizetocomeintodirectcontact with the gearmotor Do not expose the automation to flammable gases or fumes Do not perform any work on the components of the automation Duringoperation thereisari...

Page 39: ...sverticalandremove it 54 2 Close the lock cover 3 Move the leaf manually to make sure that the mechanical system meshes correctly Makesurethatthegateisatitsopeningorclosingendoftravelposition the rela...

Page 40: ...B 450C Foundation plate supplied by FAAC 746 E R 746 E R Reinforced concrete plinth for mounting the gearmotor Reinforced concrete plinth for mounting the gearmotor PLAN VIEW supplied by FAAC supplie...

Page 41: ...746 E R 41 732099 Rev D...

Page 42: ...746 E R 42 732099 Rev D...

Page 43: ......

Page 44: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 746 E R 42 732099 Rev D...

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