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746  E  R 

12 

732099        -  Rev.D

Tr

ansla

tion of the original instruc

tions

ENGLISH

4.  

INSTALLATION REQUIREMENTS

4.2  ELECTRICAL SYSTEM

4.1  MECHANICAL REQUIREMENTS 

 

F

Always shut off the power supply before performing any work.  If the 
disconnect switch is not in view, apply a warning sign stating “WARNING - 
Maintenance in Progress”.

 

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The electrical system must comply with applicable legislation in the country 
of installation.
Use components and materials with CE marking which are compliant with the 
Low Voltage Directive 2014/35/EU and EMC Directive 2014/30/EU.
The power supply line for the automation must be fitted with a multi-pole cir-
cuit breaker, with a suitable tripping threshold, a contact opening distance of 
at least 3 mm and a breaking capacity that complies with current regulations.
The power supply for the automation must be fitted with a 30 mA differential 
switch. 
The metal parts of the structure must be earthed.
Check that the protective earthing system complies with applicable regula-
tions in the country of installation.
The electrical cables of the automation system must be of a size and insulation 
class that is compliant with current legislation and laid in appropriate rigid 
or flexible conduits, either above or below ground.
Use separate conduits for the power supply and the 12-24 V control devices 
/ accessories cables.
 Check buried cable plans to ensure that there are no other electrical cables 
in proximity to the planned digging/drilling locations to prevent the risk of 
electrocution.
Check that there are no pipes in the vicinity as well.
 The conduit fittings and the cable glands must prevent the entry of moisture, 
insects and small animals.
Protect extension connections using junction boxes with an IP 67 protection 
rating or higher.
   It is recommended to install a flashing light in a visible position to indicate 
when it is moving.
For the creation of detection loops, refer to the relative instructions.
The control accessories must be positioned in areas that are always accessible 
and not dangerous for the user.  It is recommended to position the control 
accessories within the field of view of the automation.  This is mandatory in 
the case of hold-to-run controls.
If an emergency stop button has been installed, it must be EN13850 compliant.
Comply with the following heights from the ground:
- control accessories = minimum 150 cm
- emergency buttons = maximum 120 cm
If the manual controls are intended to be used by disabled or infirm persons, 
highlight them with suitable pictograms and make sure that these users are 
able to access them.

The mechanical structural components must comply with the require-
ments of EN 12604.  Before installing the automation, the suitability 
of the mechanical requirements must be established and any work 
that is necessary in order to meet them carried out.
The essential mechanical requirements are as follows:

 

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 Solid ground to support the weight of the gate, the structures present and 
the gearmotor.  Flat, horizontal paving in the area of movement of the 
leaf.   There must be no chance of water accumulating in the installation area.
 The structure (columns, guides, mechanical stops, leaf and counterweights) 
must be solid and there must be no risk of detachment or collapse (considering 
the weight of the leaf and the forces applied by the gearmotor and wind 
action).   Perform structural calculations where necessary.
The structure must show no signs of corrosion or cracking.
   The leaf must remain vertical throughout the entire length of travel, with a 
regular, smooth and uniform movement.  The path along which the leaf slides 
must be perfectly horizontal (the leaf must not have a tendency to open or 
close spontaneously when it is released).
Appropriate devices must be installed to prevent the leaf from falling.
There should be a solid surface on the leaf sufficiently large to attach the 
rack to.
The sliding guides must be in good condition; they must be straight and not 
deformed, they must be fastened securely and there must be no obstacles 
along their entire length.  The diameter of the guide wheels must be 
appropriate for the weight and length of the leaf and their profile section 
must coincide with that of the sliding guide.  The number and position of 
the wheels must ensure an adequate and constant distribution of the weight.
A solid guide system for the suspended leaf in the case of a cantilever gate.
Presence of upper containing guide to prevent vertical oscillation of the 
leaf.  The leaf must not under any circumstances come out from its guides 
and fall.  Wheels, rollers and bearings in good condition, lubricated and 
free from play or friction.
Presence of external mechanical limit stops to limit the travel of the leaf 
when opening and closing.  The stops must be suitably sized and solidly 
fastened so that they resist any impact of the leaf in the event of improper 
use (leaf pushed and left to slide freely).  The mechanical limit stops must 
be positioned at 50 mm beyond the stop position of the leaf, and must ensure 
that the leaf remains inside its sliding guides.
 The thresholds and protrusions of the paving must be appropriately shaped 
in order to prevent the risk of sliding or slipping.
For the creation of detection loops, refer to the specific instructions.
 Presence of a safety area between the wall (or other fixed element) and the 
furthest protruding part of the open leaf, to protect against the risk of persons 
becoming trapped/crushed.  Alternatively, check that the opening force 
required falls within the maximum permissible limits according to applicable 
standards and legislation.
Presence of safety areas between the fixed and moving parts, to protect 
against the risk of hands being trapped.  Alternatively, apply protective 
elements that prevent fingers from being introduced.
 Presence of a safety area between the paving and lower edge of the leaf, along 
its entire path, providing protection from the risk of feet becoming caught in 
and crushed beneath the wheels.  Alternatively, apply protective elements 
preventing the introduction of feet.
No sharp edges or protruding parts should be present to ensure there are no 
cutting, hooking or perforation hazards.  Alternatively, eliminate or protect 
any sharp edges and protruding parts.
No slots or openings should be present on the sliding leaf or the fencing to 
prevent the creation of a shearing hazard.  Alternatively, apply protective 
mesh to any such openings.  The mesh should be sufficiently fine to prevent 
introduction of body parts requiring protection, in relation to the distance 
between the fixed and moving parts.
For the minimum dimensions to prevent crushing/shearing of body parts, 
refer to EN 349.  For the safety distances required to prevent danger zones 
being reached, refer to ISO 13857.

 If the area of installation gives rise to the risk of impact by vehicles, provide 
an appropriate protective structure to protect the gearmotor.

 

Summary of Contents for 746 E R Z20

Page 1: ...746 E R Z16 746 E R Z20 Translation of the original instructions...

Page 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2018 Copyright FAAC S p A ab dem 2018 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Page 3: ...otors for sliding gates Model 746 E R Z16 746 E R Z20 The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfilled are as f...

Page 4: ...tion plate 15 5 2 Installing the gearmotor 16 Open the vent hole 16 5 3 Installing the rack 17 Steel rack Weld on fastenings 17 Steel rack Screw on fastenings 18 Nylon rack 19 5 4 Adjusting and checki...

Page 5: ...basisoftheactualconditionofthelocationsandstructureswherethe product746ERwillbeinstalled priortocommissioningthemachine These activities include the analysis of all the risks associated with the machi...

Page 6: ...nsible for the installation testing of the automa tion and for completing the Register of the system The installer must prove or declare to possess technical and profes sional proficiency to perform i...

Page 7: ...nd washer 2 Whenever the gearmotor is handled the vent must be closed to prevent oil leaking out 1 Gearmotor 746 E R 2 Gearmotor bracket guards and Hardware accessories 3 Limit switches 4 Instruction...

Page 8: ...ervised by an adult who is responsible for their safety During manual operation gently guide the leaf the whole way do not push it and let it slide freely 3 3 UNAUTHORISED USE 3 1 INTENDED USE FAAC746...

Page 9: ...travel slowdown Adjustable electronic slowdown near to the open and closed positions Board780D The built in electronic board is equipped with a display programming buttons and a protective plastic cov...

Page 10: ...e 12 Fastening brackets Hardware accessories 13 Gearmotor bracket guards 14 Cable glands to install in the board compartment 15 Casing screws with screw caps terminal boards cable lug for earth cable...

Page 11: ...avethegearmotorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE GEARMOTOR 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Open the release lever...

Page 12: ...ry The structure must show no signs of corrosion or cracking The leaf must remain vertical throughout the entire length of travel with a regular smoothanduniformmovement Thepathalongwhichtheleafslides...

Page 13: ...ENGLISH 4 3 EXAMPLE SYSTEM The example is an illustration only and is just one of the possible ap plications of the 746 E R 8 1 Mains power supply 3G 1 5 mm2 2 Circuit breaker 3 Junction box 4 Gearmot...

Page 14: ...1 Z20 60 50 77 Z16 85 Z20 60 50 12 5 28 50 144 275 275 0 50 0 50 50 60 60 144 90 90 Translation of the original instructions ENGLISH RACK Steel rack FOUNDATION PLATE Opening to the left 4 4 INSTALLATI...

Page 15: ...s Theinstallerisresponsible fortheevaluationofthefoundationmaterialsanddimensionsonthebasisof thecharacteristicsofthegroundandplaceofinstallation Performstructural calculations where necessary 1 Assem...

Page 16: ...the 4 fasteners 13 Pass the electric cables through the hole on the base and as far as the board Be careful not to damage the electrical cable tubes 4 Make sure that the gearmotor is level Position t...

Page 17: ...osition the spacers so that they touch the top of the slots this will allow future adjustments if the guide were to move downwards if an element of the rack needs to be shortened cut it with an angle...

Page 18: ...leaf 19 Positionthespacerssothattheytouchthetopoftheslots thiswill allow future adjustments if the guide were to move downwards 4 Drill the hole and make a thread in it 20 5 Fasten using the screw an...

Page 19: ...hers Use fixing screws that are specific for the material from which the leaf is made Self tappingscrewsandwashersareavailableforaluminiumorsteel and should be ordered separately 2 4 Movetheleafmanual...

Page 20: ...Make sure that the gearmotor is level by using a spirit level 2 Check whenthedistancebetweenrackandpinioniscorrect with the gearmotor stopped it is possible to rock the leaf manually to the left and...

Page 21: ...rtically and fasten it using the screw 31 3 Make sure that the release lever works using the new keys 5 6 INSTALLING THE COVER Thecoverprotectstheelectroniccomponentsandpreventsaccesstomoving parts Ne...

Page 22: ...ardcover 33 Temporarily remove the thrust capacitor in order to make this easier COMPONENTS J1 Removableterminalboardforcontroldevicesandaccessories providedinthe hardware accessories J2 Connector 5 p...

Page 23: ...econnectiontoterminalboardJ6iscarriedoutatthefactory 34 DO NOT modify the factory connection If the direction of rotation of the motor has to be reversed modify function dl in basic programming TERMIN...

Page 24: ...4 FSW CL NC contact Connect the closing photocells Accessories chapter Bridge with the negative TX FSW if not used 5 STOP Connect a push button or another type of NC device Bridge with the negative if...

Page 25: ...adioreceiverorthedecoderboardintothequickinsertion connector J2 The connector is polarised therefore make sure that it is inserted the correct way round 37 EARTHING THE GEARMOTOR F Cut the power to th...

Page 26: ...n Arrange the wires on the rubber strip 3 Tightenthetwoelementsandfastenthemusingthescrews3and the nuts 4 4 Fasten to the surface using the screws 5 Screw seat Slot Pin 7 5 INSTALLING THE BOARD COVER...

Page 27: ...er is turned on restored the cycles carried out before the complete movement take place at normal or slow speed according to parameter Sr in advanced programming 6 Adjust the stop positions Adjust the...

Page 28: ...the opening direction of the leaf 42 5 Slidethelimitswitchalongtherackintheopeningdirectionuntilthe corresponding LED on the board turns off Slide the limit switch along the rack for another 4 cm 6 F...

Page 29: ...ght activation time Adjustment in steps of 1 s from 0 to 59 then in steps of 10 s E g 41 41 s 4 1 4 min and 10 s max time When 00 is displayed press the button to select E1 closing electric lock E2 op...

Page 30: ...vated intentionally and the automation must be visible OPEN opens the automation Maintained CLOSE closes the automation Maintained CLOSE during opening has no effect OPEN during closing causes it to r...

Page 31: ...dthedriveshaftinpositionusingaspannerandadjustthescrew of the clutch using a screwdriver 45 turn clockwise to increase the force turn anti clockwise to decrease the force 3 Putbacktheprotectivecoveron...

Page 32: ...lashing before any movement TERMINAL BOARD J6 13 LAMP L Phase 14 LAMP N Neutral 10 ACCESSORIES 9 1 FINAL OPERATIONS RISKS PERSONAL PROTECTIVE EQUIPMENT 1 Makesurethattheforcesgeneratedbytheleafarewith...

Page 33: ...n advanced programming Opening photocells FSW OP They must be positioned to monitor the opening stroke They must be connected as indicated in 48A one pair or B two pairs in series They are only active...

Page 34: ...n from moving status 05 To enable the test connect the device negative to terminal TX FSW enable the FailSafe test in advanced programming SA Y The maximum power consumption at terminal 11 is 100 mA 1...

Page 35: ...cle counter in advanced programming function nc The counter corresponds to thousands of cycles and decreases everytime1000workcycleshavebeencarriedout theremaining cycles are indicated in thousands 10...

Page 36: ...s cable glands and junction boxes 12 Electronic equipment Check the condition of the power cables and connections cable glands and junction boxes 12 Check that the connectors and wiring are intact 12...

Page 37: ...smis activated itmustonlybepossibletomovethegatemanuallyandnotelectrically 6 Check that the caps on the locks are present Check that the maximum force required to move the leaf manually is less than 2...

Page 38: ...fanytypeorsizetocomeintodirectcontact with the gearmotor Do not expose the automation to flammable gases or fumes Do not perform any work on the components of the automation Duringoperation thereisari...

Page 39: ...sverticalandremove it 54 2 Close the lock cover 3 Move the leaf manually to make sure that the mechanical system meshes correctly Makesurethatthegateisatitsopeningorclosingendoftravelposition the rela...

Page 40: ...B 450C Foundation plate supplied by FAAC 746 E R 746 E R Reinforced concrete plinth for mounting the gearmotor Reinforced concrete plinth for mounting the gearmotor PLAN VIEW supplied by FAAC supplie...

Page 41: ...746 E R 41 732099 Rev D...

Page 42: ...746 E R 42 732099 Rev D...

Page 43: ......

Page 44: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 746 E R 42 732099 Rev D...

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