moore o matic XX325 Assembly And Installation Instructions Manual Download

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Black

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Black

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CHAIN-DRIVE

GARAGE DOOR

OPERATORS

With DoorSentry® Infrared Safety Beam

Models XX325, XX333 & XX350

Assembly and Installation Instructions

WARNING

To reduce the risk of injury to persons,
install this operator on:
SECTIONAL DOOR if channel box is
labeled XST.

CAUTION

This door operator will require constant
pressure on the wall button to close the
door unless the infrared emitter and
detector are installed and properly
aligned.

(800) 421-1587

THIS OWNER’S MANUAL CONTAINS COMPLETE INSTRUCTIONS

FOR THE INSTALLATION AND MAINTENANCE OF THIS

GARAGE DOOR OPERATOR SYSTEM. IT SHOULD

BE MOUNTED NEAR THE INSTALLATION

IN A PROMINENT POSITION

Summary of Contents for XX325

Page 1: ...or on SECTIONAL DOOR if channel box is labeled XST CAUTION This door operator will require constant pressure on the wall button to close the door unless the infrared emitter and detector are installed and properly aligned 800 421 1587 THIS OWNER S MANUAL CONTAINS COMPLETE INSTRUCTIONS FOR THE INSTALLATION AND MAINTENANCE OF THIS GARAGE DOOR OPERATOR SYSTEM IT SHOULD BE MOUNTED NEAR THE INSTALLATIO...

Page 2: ...19 Aligning the DoorSentry Infrared Safety Beam 19 ADJUSTMENT STEP 2 20 Testing the Radio Remote Control 20 Programming the receiver 20 ADJUSTMENT STEP 3 21 Setting the Up and Down Limits 21 ADJUSTMENT STEP 4 22 Adjusting the Door Force 22 USER INFORMATION USER INSTRUCTIONS 1 23 Using the Garage Door Operator 23 USER INSTRUCTIONS 2 24 Care for the Garage Door Operator 24 OPERATOR ACCESSORIES 25 SE...

Page 3: ...embly and remove all ropes Before installing the garage door operator test the operation of the garage door as follows Raise the garage door about halfway up Release your hold on the door and see if the door balances It shouldn t go up or down on its own Slowly open the door all the way then close it all the way Notice if there is any binding sticking or rubbing caused by the garage door hardware ...

Page 4: ...4 SECTIONAL DOOR BRACKET DOORSENTRY EMITTER DOORSENTRY DETECTOR DELTA 3 OR MEGACODE TRANSMITTER 2 CONDUCTOR WIRE SPROCKET COVER 17 STRAIGHT DOOR ARM TROLLEY WIRE CLIPS When you unpack the operator check to ensure it has not been damaged Make sure all parts have been received before beginning installation Read all instructions before starting assembly and installation 2 ...

Page 5: ...Align rail over the two diagonal holes on the operator head Install two 1 4 20 x 1 2 bolts and tighten bolts with a 7 16 socket Install 1 4 20 x 1 2 sems bolt into hole in rail near operator head from the bottom of the rail Secure sems bolt with 1 4 20 keps nut tighten with 7 16 socket NOTE This unit cannot be used with Moore O Matic s L type rail TIGHTEN BOLTS WITH A 7 16 SOCKET SLIDE TROLLEY ONT...

Page 6: ...unter clockwise Tighten until a 1 4 20 keps nut can just be slipped between chain rail Use the 1 4 20 nut shown on page 1 in Hardware Identification illustrations Tighten jamb nut to lock adjustment NOTE It is normal for the chain to have a small amount of slack A chain too tight or too loose will cause excessive sprocket noise and wear Align the sprocket cover over the sprocket and chain Snap the...

Page 7: ...ease handle mounted 6 feet above the floor 5 Do not connect the operator to the power source until instructed to do so 6 Locate the wall station within sight of the door at a minimum height of 5 feet so that small children cannot reach it Locate the wall station away from all moving parts of the door 7 Install the User Safety Instruction Label shown below on the wall adjacent to the wall station 8...

Page 8: ... with a tape measure Close the door and use a pencil to mark the header wall 1 higher than the high rise point distance measured NOTE In some installations the high rise point plus 1 will be higher than the door header This will require adding a 2x4 or larger cross piece to the wall studs to provide a mounting location for the header bracket Use lag screws not supplied to attach the 2x4 to the stu...

Page 9: ...nt where the top edge of the door is highest above the floor and measure the distance to the floor with a tape measure Close the door and use a pencil to mark the header wall 2 higher than the high rise point distance measured NOTE In some installations the high rise point plus 2 will be higher than the door header This will require adding a 2x4 cross piece to the wall studs to provide a mounting ...

Page 10: ... a joist to fasten to under the sheet rock where the header bracket will be located use a stud finder If there is none install a 2x4 cross piece between the two closest joists to fasten the header bracket onto Extend the center line drawn on the header wall along the ceiling Hold the header bracket on the center line with the edge of the bracket no further than 6 from the header wall Use a pencil ...

Page 11: ...n spring it may be necessary to place the operator head on a ladder so the rail will clear the spring Connecting Rail to the Header Bracket Place wave washer on clevis pin Insert the end of the rail into header bracket Insert the 5 16 x 2 3 4 clevis pin through header bracket and T rail Secure the clevis pin with the hitch pin PLACE OPERATOR ON BOX WAVE WASHER ON PIN CLEVIS PIN SECURE WITH HITCH P...

Page 12: ...ween the door and rail for hanging the operator One piece Doors without Track Raise the operator head and set it on top of a stepladder use extra spacers on top of ladder if it isn t tall enough Carefully open the door noting when the door goes past the high rise point Stop the door at the high rise point if possible Raise or lower the operator head until the rail clears the top of the door by abo...

Page 13: ...finished ceilings hold each bracket in place and use a pencil to mark the locations where they will be attached to the joists drill 3 16 pilot holes and attach the pieces with two 5 16 x 2 lag screws using a 7 16 socket On finished ceilings with an angle iron cross piece attach the two hanging brackets to the cross piece with two 1 4 20 x 3 4 bolts and two 1 4 20 keps nuts not provided Attach oper...

Page 14: ...pushbutton terminal and the one wire to the PUSHBUTTON terminal on the back of the operator Apply the User Safety Instruction Label to the wall next to the pushbutton Use staples or tacks to help the label remain in place over time WARNING DO NOT PLUG THE OPERATOR IN AT THIS TIME More installation is required WARNING MOVING DOOR CAN CAUSE SERIOUS INJURY OR DEATH AFTER ANY ADJUSTMENT DOOR MUST REVE...

Page 15: ...rope so it won t slip through the hole Thread the other end of the red rope through the hole in the trolley release lever Adjust the length so that the handle is at least 6 above the floor Tie an overhand knot in the rope so it won t slip through the hole Cut off excess rope Seal the cut with a match or lighter to prevent unraveling of the rope NOTE Both knots should be about 1 from the ends of th...

Page 16: ...m the floor to the center of the emitter and detector to protect small children NOTE The detector must be installed on the shade side of the garage door where sun will not shine directly into the detector lens Assemble the two DoorSentry brackets from the four L shaped brackets using two 1 4 20 x 1 2 carriage bolts and 1 4 20 keps nuts Finger tighten hardware only until later adjustment Position d...

Page 17: ...NNECT WIRES TO EMITTER CONNECT EITHER WIRE TO EITHER TERMINAL DETECTOR ROUTE WIRES UP WALL AND OVER DOOR TO RAIL CONNECT WIRES TO DETECTOR CONNECT EITHER WIRE TO EITHER TERMINAL ROUTE WIRES DOWN THE TOP OF RAILING USING CLIPS OR ACROSS CEILING ROUTE WIRES UP WALL TO RAIL ROUTE WIRES UP WALL TO RAIL WARNING MOVING DOOR CAN CAUSE SERIOUS INJURY OR DEATH AFTER ANY ADJUSTMENT DOOR MUST REVERSE ON A 1 ...

Page 18: ...through the hole and secure it with the hitch pin Rotate the curved door arm upward to meet the door straight arm connected to the trolley Align the two door arms so that the holes in both arms overlap NOTE The straight door arm should not be past vertical It should be angled towards the operator head If the holes don t match slide the trolley toward operator head until a match occurs Trolley shou...

Page 19: ...ide the clevis pin through the hole and secure it with the hitch pin Rotate the straight door arm upward to meet the door curved arm connected to the trolley Align the two door arms so that the holes in both arms overlap Connect the arms together using two 5 16 18 x 1 bolts inserted in the highest and lowest matching holes secure the bolts with two 5 16 keps nuts tighten with a 1 2 socket Move the...

Page 20: ...ONLY IF PERMANENT WIRING IS REQUIRED Be sure power cord is disconnected Cut the power cord about 1 from the strain relief bushing on the operator Remove the four side screws and bottom cover of operator Use pliers to remove the strain relief bushing Discard bushing Remove the outer insulation from the power cord and strip the white black and green wire insulation back about 1 4 Pull white neutral ...

Page 21: ...g nuts and re align the safety beam while watching the red light stay out of the path of the beam while aligning Adjust until the red light glows constantly and tighten all mounting hardware NOTE If detector s red light remains off check for the following 1 Dirt on detector lens 2 Sunlight shining on detector causing interference 3 Short in wires from staples or at screw terminals 4 Incorrect wiri...

Page 22: ...ng this time Follow the add transmitter step to re program all needed transmitters For programming multi channel transmitters refer to the instructions supplied with the equipment Testing Before testing the radio control straighten out the antenna wire so it points down toward the floor Stand clear of the door press the transmitter button and verify that the operator starts Check learn light for f...

Page 23: ...e UP LIMIT adjustment screw counterclockwise to increase the up limit If the door needs to open less turn the up limit adjustment screw clockwise to decrease the up limit Press the transmitter button to cause the door to close to the down limit position Notice the position of the door If the door needs to close more turn the DOWN LIMIT adjustment screw clockwise to increase the down limit If the d...

Page 24: ...F4 AAE00406 CANADA IC RSS 210 CNR 210 1078 102 1040A This device complies with FCC Part 15 and IC Canada Rules and Regulations Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation LINEAR CORPORATION MOORE O MATIC INC MODEL XX MEGACODE PA...

Page 25: ...y until the trolley engages the traveler on the chain It will engage with a snap OPTIONAL MODEL XX WS 3 FUNCTION WALL STATION FEATURES Wall Station Vacation Lock With 3 function Wall Station Only The lock switch on the wall station prevents the operator from responding to radio control signals Slide the lock switch to the locked position for additional security If the lock switch is on and a trans...

Page 26: ... alignment tests as described in Adjustment Step 1 Perform the up and down limit adjustments as described in Adjustment Step 3 Perform the door force adjustments as described in Adjustment Step 4 Bi Annual Testing Check the chain tension and adjust it if necessary as described in Assembly Step 3 Yearly Maintenance Check the door hardware for lubrication needs Lubricate door hinges rollers and bear...

Page 27: ... m i t t e r D e s i g n e d t o b e u s e d w i t h a k e y c h a i n A c t i v a t e s o n e d e v i c e 3 1 0 M H z D e l t a 3 W i r e l e s s K e y p a d D e s i g n e d f o r u s e w i t h D e l t a 3 r a d i o s K e y p a d h a s w e a t h e r p r o o f c o n s t r u c t i o n e a s y t o r e a d n u m b e r s a n d i s b a c k l i t f o r u s e a t n i g h t 2 5 6 p o s s i b l e c o d e s...

Page 28: ...ION 1 211435 DOOR BRACKET 2 211797 HEADER BRACKET 3 210921 PULLEY ONLY 4 212164 01 PULLEY BRACKET ASSEMBLY 5 212165 01 TROLLEY ASSEMBLY 6 211233 DOOR ARM 17 67 DEGREE 7 211235 DOOR ARM 17 8A XS7T CHANNEL ASSEMBLY 7 FOOT 8B XS8T CHANNEL ASSEMBLY 8 FOOT 8C XS10T CHANNEL ASSEMBLY 10 FOOT 26 ...

Page 29: ...MBLY 3 209802 MAIN MOUNTING PLATE 4 210803 WORM GEAR 5 210267 02 MOTOR MOUNTING PLATE ASSEMBLY 6A 210982 01 MOTOR CAPACITOR ASSY 43 53 MFD 1 3 HP 6B 210982 02 MOTOR CAPACITOR ASSY 53 64 MFD 1 2 HP 7A AAE00414 REAR COVER ASSEMBLY MEGACODE 7B AAE00415 REAR COVER ASSEMBLY DELTA 8 AAE00378 LIMIT SWITCH ASSEMBLY 9A AAE00411 WRAP COVER GREEN XX333 9B AAE00412 WRAP COVER GREEN XX350 10 209801 FRONT PANEL...

Page 30: ... Wall 6 7 High rise Point 6 7 10 Hitch Pin 9 16 17 I Infrared Beam 14 Installation Hardware Identification 1 Insulated Staples 15 L Lamp Cover 13 Lamp Socket 13 Lens Cover 13 Light Bulb 13 Limits Down Limits 21 Up Limits 21 M Manually Using the Door 23 MegaCode Radio Controls 20 Monthly Testing 24 O Obstacle Sensing 19 22 Open Force 22 Opening the Door 23 Operator Hanging 11 Parts List 27 Operator...

Page 31: ...ck wall station wires Be sure both are connected to temrinal screws Check for a staple in wall station wires Remove any staples compressing the wire 3 Flashes Door won t close Safety beam obstacle Refer to your Owner s Manual Page 19 Check both safety beams Both beams should have a small GREEN light One side should have both a GREEN and RED light If one or both sides do not have a GREEN light 1 ch...

Page 32: ...the device to the warrantor The warrantor will return the repaired or replaced device to the consumer at the warrantor s cost Remedies provided by this warranty are exclusive Implied warranties under state law are limited to a period of one year from the date of purchase by the consumer This limitation is not valid in jurisdictions which do not allow limitations of incidental or consequential dama...

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