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422 10 

732870 - Rev.C

4.1  MECHANICAL REQUIREMENTS

4.  INSTALLATION REQUIREMENTS

4.2  ELECTRICAL SYSTEM

The mechanical structural components must comply with the require-

ments of EN 12604.  Before installing the automation, the suitability 

of the mechanical requirements must be established and any work 

that is necessary in order to meet them carried out.
The essential mechanical requirements are as follows:

 

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Flat, horizontal paving in the area of movement of the leaf. 
The structure (columns, hinges and leaves) must be solid and there must be 

no risk of detachment or collapse, (considering the weight of the leaf and 

the forces applied by the door actuator and wind action).  Perform structural 

calculations where necessary.
The structure must show no signs of corrosion or cracking.
The hinges must be in good condition, lubricated and with no play or friction.
The leaf must remain vertical throughout the entire length of travel, with a 

regular, smooth and uniform movement. 
Appropriate devices must be installed to prevent the leaf from falling.
Presence of external mechanical limit stops to limit the travel of the leaf when 

opening and closing.  The stops must be suitably sized and solidly fastened 

so that they resist any impact of the leaf in the event of improper use (leaf 

pushed and left to slide freely).  The thresholds and protrusions of the paving 

must be appropriately shaped in order to prevent the risk of sliding or slipping.
Presence of a safety area between the wall (or other fixed element) and the 

furthest protruding part of the open leaf, to protect against the risk of persons 

becoming trapped/crushed.  Alternatively, check that the opening force 

required falls within the maximum permissible limits according to applicable 

standards and legislation.
Presence of safety areas between the fixed and moving parts, to protect 

against the risk of hands being trapped.  Alternatively, apply protective 

elements that prevent fingers from being introduced.
Presence of a safety area between the floor and lower edge of the leaf, along 

its entire stroke, to protect feet from becoming caught and crushed.  Alterna-

tively, apply protective elements preventing the introduction of feet.
No sharp edges or protruding parts should be present to ensure there are no 

cutting, hooking or perforation hazards.  Alternatively, eliminate or protect 

any sharp edges and protruding parts.
For the minimum dimensions to prevent crushing/shearing of body parts, 

refer to EN 349.  For the safety distances required to prevent danger zones 

being reached, refer to ISO 13857.

 

F

Always shut off the power supply before performing any work.  If the 

disconnect switch is not in view, apply a warning sign stating “WARNING - 

Maintenance in Progress”.

 

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The electrical system must comply with applicable legislation in the country 

of installation.
Use components and materials with CE marking which are compliant with the 

Low Voltage Directive 2014/35/EU and EMC Directive 2014/30/EU.
The power supply line for the automation must be fitted with a multi-pole cir-

cuit breaker, with a suitable tripping threshold, a contact opening distance of 

at least 3 mm and a breaking capacity that complies with current regulations.
The power supply for the automation must be fitted with a 30 mA differential 

switch. 
The metal parts of the structure must be earthed.
Check that the protective earthing system complies with applicable regula-

tions in the country of installation.
The electrical cables of the automation system must be of a size and insulation 

class that is compliant with current legislation and laid in appropriate rigid 

or flexible conduits, either above or below ground.
Use separate conduits for the power supply and the 12-24 V control devices 

/ accessories cables.
Check buried cable plans to ensure that there are no other electrical cables 

in proximity to the planned digging/drilling locations to prevent the risk of 

electrocution.
Check that there are no pipes in the vicinity as well.
The external electronic board must be housed in an enclosure that has a 

minimum IP 44 protection rating and fitted with a lock or another type of 

device to prevent access by unauthorised persons.  The enclosure must be 

located in an accessible and non-hazardous area and at least 30 cm from the 

ground.  The cable outlets must face downwards.
The conduit fittings and the cable glands must prevent the entry of moisture, 

insects and small animals.
Protect extension connections using junction boxes with an IP 67 protection 

rating or higher.
It is recommended to install a flashing light in a visible position to indicate 

when it is moving.
The control accessories must be positioned in areas that are always accessible 

and not dangerous for the user.  It is recommended to position the control 

accessories within the field of view of the automation.
If an emergency stop button has been installed, it must be EN13850 compliant.
Comply with the following heights from the ground:
- control accessories = minimum 150 cm
- emergency buttons = maximum 120 cm
If the manual controls are intended to be used by disabled or infirm persons, 

highlight them with suitable pictograms and make sure that these users are 

able to access them.

Summary of Contents for 422 Standard

Page 1: ...422 Translation of the original instructions...

Page 2: ...leurs fabricants respectifs Les clients peuvent faire des copies pour leur usage exclusif Ce manuel a t publi en 2018 Copyright FAAC S p A ab dem 2018 Alle Rechte vorbehalten Kein Teil dieses Handbuch...

Page 3: ...y completed machinery Description Swing gate actuator Model 422 The essential requirements of the Machinery Directive 2006 42 EC including all applicable amendments that have been applied and fulfille...

Page 4: ...talling the fork and joint 14 Installing the rear Fork 14 Installing the front Joint 14 5 4 Fastening the actuator 14 5 5 Installing the casing 15 5 6 Installing the power cable 15 6 START UP 16 6 1 R...

Page 5: ...n into consideration these include Risks for the installation maintenance technician technical personnel Risks for the user of the automation system Risks to product integrity damage InEurope theautom...

Page 6: ...artinganyactivity on the product Keep these instructions for future reference Perform installation and other activities adhering to the sequences provided in the instructions manual Always comply with...

Page 7: ...he 422 is supplied with the vent hole closed with a screw and washer 2 Whenever the gate is handled the vent must be closed to prevent oil leaking out 2 4 DISPOSAL OF THE PRODUCT Afterhavingdismantled...

Page 8: ...osivechemicalsoratmospheric agents It is prohibited to use and or install accessories which have not been specifically approved by FAAC S p A It is prohibited to use the automation system before perfo...

Page 9: ...to be regulated Key protectedreleasedevice allowsmanualoperation When used with actuators without a lock it reduces the force required for manual operation Optional FAAC equipment Lock with personali...

Page 10: ...ust capacitor 25 F 8 F 8 F Thermal protection 120 C 120 C 120 C Max power 220W 220W 220W Max thrust 3800 N 3800 N 3800 N Max leaf length 1 2 m 1 2 m 1 2 m Min leaf length 0 8 m 0 8 m 0 8 m Rod stroke...

Page 11: ...eration gentlyguidetheleafthewholeway Donotpush it and let it slide freely Donotleavetheactuatorinthereleasedmode restoreautomaticoperation after moving it manually RELEASING THE ACTUATOR 6 1 Open the...

Page 12: ...esrequiredtopreventdangerzones being reached refer to ISO 13857 F F Always shut off the power supply before performing any work If the disconnect switch is not in view apply a warning sign stating WAR...

Page 13: ...ction box 7 Key button 8 Pair of external photocells 9 Flashing light The installation must comply with standard EN 12453 Mark off the work site and prohibit access transit Installationmustbecarriedou...

Page 14: ...110 120 130 140 A 100 95 100 105 105 100 95 90 110 95 100 105 100 95 90 120 95 100 100 95 90 85 130 95 100 95 90 85 140 95 95 90 150 95 85 160 85 S 40 B 80 90 100 110 120 130 A 110 90 95 100 95 90 120...

Page 15: ...ed loads Welding must be carried out in a workmanlike manner Safety may be affected if it is carried out badly L L Keep to the measurements indicated If necessary modify the length of the rear bracket...

Page 16: ...ainst the rod without tightening it 5 4 FASTENING THE ACTUATOR RISKS PERSONAL PROTECTIVE EQUIPMENT Thestructureofthegatemustbesuitableforfixingtheactuator Ifneces sary create a solid support to which...

Page 17: ...the joint by a few turns before remounting the front bracket When finished tighten the nut onto the rod 11 Openandclosetheleafmanuallytomakesurethatitcanbecom pletely opened and closed manually If it...

Page 18: ...the screw as it will have to be reinstallediftheactuatorhastoberemovedandsubsequentlytransported 6 2 ADJUSTING THE FORCE BY PASS 1 Open the lock cover 2 Insert the key and turn it clockwise by 90 3 Li...

Page 19: ...reas 3 Make sure that the automation is working properly with all the devices installed 7 2 FINAL OPERATIONS 4 Highlight all areas with adequate warning signs in which there are still residual risks e...

Page 20: ...r tidying up the area Maintenance must be performed by the installer maintenance technician Comply with all the safety instructions and recommendations provided in this manual Closeofftheworksiteandpr...

Page 21: ...y operate correctly if used 12 Check that the earth connections are intact 12 Check the operation of the circuit breaker and differential switch 12 Control devices Check that the installed devices and...

Page 22: ...operator of the automation with the ECDeclaration thesystemLogbookwiththemaintenancescheduleandthe user instructions of the automation The installer must inform the owner operator of any residual ris...

Page 23: ...pact of the wind on all components of the structure columns hinges leaves in order to calculate the maximum permitted wind force for the automation 10 422 standard flow rate 0 75 l min Exposed surface...

Page 24: ...2 5 8 3 0 3 5 7 4 0 6 5 Beaufort number and description Beaufort scale Wind speed km h 0 Calm 1 1 Light air 1 6 2 Light breeze 6 11 3 Gentle breeze 11 19 4 Moderate breeze 19 29 5 Fresh breeze 29 39 6...

Page 25: ...during closing tighten to increase the force loosen to decrease the force Regulate the force as indicated in the specific section 14 Distances 422 Standard S 0 B 90 100 110 120 130 140 150 160 A 70 1...

Page 26: ...422 24 732870 Rev C...

Page 27: ...422 25 732870 Rev C...

Page 28: ...FAAC S p A Soc Unipersonale Via Calari 10 40069 Zola Predosa BOLOGNA ITALY Tel 39 051 61724 Fax 39 051 09 57 820 www faac it www faacgroup com 422 26 732870 Rev C...

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