Ezgo REFRESHER 1200, Owner'S Manual

Page: 38 / 146

OPERATION AND SERVICE INFORMATION
Page 18
Owner’s Manual and Service Guide
Read all of Manual to become thoroughly familiar with this vehicle. Pay particular attention to all Notes, Cautions and Warnings
PERIODIC SERVICE SCHEDULE
9
Check  Clean, Adjust, etc.
S
Replace
To perform service that is listed in this schedule but not described in this manual, contact a local Service Representa-
tive or see the Repair and Service Manual for this vehicle.
NOTE : Some maintenance items must be serviced more frequently on vehicles used under severe driving conditions
DAILY
BEFORE USE:
3
Check service brake general operation
3
Check park brake operation - does it hold on a hill.
3
Check warning device function in reverse
3
Check tire pressure, condition of tires & rims.
3
Check smooth operation of accelerator.
3
Check for loose or missing hardware.
3
Check Battery - state of charge, condition, loose terminals, corrosion, hold down
& hardware
3
Check overall vehicle condition
WEEKLY
(includes items listed in previous table & the following)
TIRES
9
Examine for cuts, excessive wear and pressure (See GENERAL SPECIFICA-
TIONS)
WHEELS
9
Check for bent rims, missing or loose lug nuts
COOLING FAN
9
Check for build-up of foreign matter inside blower housing and fins, clean if
required
ENGINE OIL
9
Check and add if required - DO NOT OVERFILL
STARTER/GENERATOR BELT
9
Check for tension, wear, cracks
MONTHLY - 20 HOURS
(includes items listed in previous table & the following)
WIRING
9
Check all wiring for loose connections and broken/missing insulation
ACCELERATOR
9
Check for smooth movement - DO NOT LUBRICATE CABLE
SERVICE BRAKE
(MECHANICAL BRAKES)
9
Conduct brake performance test
PARK BRAKE
9
Check brake performance and adjust if required
CHOKE CABLE
9
Check for smooth movement and adjustment - DO NOT LUBRICATE CABLE
CARBURETOR LINKAGE
9
Check attachment, adjust as required
DIRECTION SELECTOR
9
Check attachment, adjust as required
ENGINE
9
Check for unusual noise, vibration, acceleration, oil leaks
COOLING FAN
9
Check for build-up of foreign matter inside blower housing and fins, clean if
required
STEERING ASSEMBLY
9
Check for abnormal play, tightness of all hardware
TIE ROD/LINKAGES
9
Check for excessive play, bent components or loose connections
REAR AXLE
9
Check for leakage, add SAE 30 oil as required
QUARTERLY - 60 HOURS
(includes items listed in previous tables & the following)
FRONT AXLE
9
Check for damage to axle and loose or missing hardware
FRONT SHOCK ABSORBERS
9
Check for oil leakage and loose fasteners
FRONT SPRINGS
9
Check for loose hardware, cracks at attachments
FRONT WHEEL ALIGNMENT
9
Check for unusual tire wear, align if required
Fig. 20 Periodic Service Schedule