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5

1.0 G en era l inform ation

1.3  Limitation of liability

All information and notes in this manual were compiled un-

der due consideration of valid standards and regulations, 

the present status of technology and our years of knowledge 

and experience.
The manufacturer will not be liable for damage resulting 

from:
•  disregarding this manual
•  unintended use
•  employment of untrained personnel
•  unauthorized conversions
•  technical modifications
•  manipulation or removal of the screws on the actuator
•  use of unapproved spare parts

In case the actuator is customised, the actual product deliv-

ered may be different from what is described in the manual. 

In this case, ask Ewellix for any additional instructions or 

safety precautions relevant to these actuators.
We reserve the right to make technical modifications to the 

actuator to improve usability.

1.4  Copyright

This manual is protected by copyright law and exclusively to 

be used for internal purpose of Ewellix customers.
Passing this manual on to third parties, duplication of any 

kind – even in the form of excerpts – as well as the external 

use and/or disclosure of the contents without the written 

consent of the manufacturer is not permitted.
Ewellix reserves the right to seek compensation for viola-

tions of these restrictions.

1.5  Spare parts

The CASM-100 linear actuator is not meant to be repaired by 

customer personnel . All warranty and service claims become 

void without notice if any screws on the linear actuator have 

been loosened or removed (⮑ 9 Malfunctionspage 24).

WARNING

Safety hazard caused by use of non-genuine spare parts

Wrong or faulty spare parts can adversely affect safety and 

cause serious injury, damage, malfunction or total failure.

Therefore:
•  Spare parts in/on the device may only be replaced by the manu-

facturer.

The device must be dismantled and sent to the manufac-

turer for repair and replacement of spare parts. The address 

where to send the device back for repair is listed on the 

back cover of this document.

1.6  Warranty terms

The applicable and effective warranty terms are those con-

tained in the manufacturer’s terms and conditions of sale.

1.7  Customer service

Ewellix Customer Service is always available to provide 

technical information and answer questions.
See the contact information for Ewellix Customer Service on 

the back cover.

Summary of Contents for CASM-100

Page 1: ...CATEGORY MAX 2 LINES INSTALLATION OPERATION AND MAINTENANCE MANUAL CASM 100...

Page 2: ......

Page 3: ...and initial operation 13 6 1 Installation location 13 6 2 Inspections prior to initial operation 13 6 3 Installation 13 7 0 Operation 15 7 1 Safety 15 7 2 Turn on 15 7 3 Turn off 15 7 4 Action before...

Page 4: ...lustrations used are not necessarily to scale and may vary from the actual design of the device 1 2 Explanation of symbols and signal words Safety precautions Safety precautions are identified by symb...

Page 5: ...as well as the external use and or disclosure of the contents without the written consent of the manufacturer is not permitted Ewellix reserves the right to seek compensation for viola tions of these...

Page 6: ...e manufacturer The processor installs the device in a complete system application Any injury damage or loss caused by violation of these in structions will be the responsibility of the customer In add...

Page 7: ...modified Integration of an emergency stop system required for certain applications The device is only intended for installation into an applica tion or system It does not have its own operating contro...

Page 8: ...de loads must be avoided by proper guiding and mounting If side loads occur this might result in decreased lifetime or structural damage of the actuator 3 0 Technical data 3 2 Product labels 3 2 1 Lin...

Page 9: ...r accessories transmit the ac tuator power in the application 4 1 1 CASM 100 actuator overview 8 1 7 2 3 5 4 6 CASM 100 1 Thread for front attachment 2 Protection tube 3 Inline gearbox option 4 Motor...

Page 10: ...s from above The cable ends should lead into the drive direction Push the sensors to their approximate positions in the slots of the cylinder body Tighten the fixing screws on the limit switches sligh...

Page 11: ...port any damage as soon as it has been recognized Damage claims can only be asserted within the transporter s applicable complaint period 5 3 Returning actuator to the manufacturer Proceed as follows...

Page 12: ...If necessary refresh or renew the conservation NOTE It is possible that there are notices on the packaging concerning storage which go beyond the requirements listed here If so follow those notices 5...

Page 13: ...21 6 3 Installation Installation is to be performed by trained personnel WARNING Risk of injury and material damage due to loosening or removal of the screws on the device Removal or loosening of the...

Page 14: ...subject the actuator to side impact or to turning forces 7 Ensure that the linear actuator is not impacted in its movement over the entire stroke area Consider collision tests of the application 8 Ens...

Page 15: ...e Therefore Adhere to maximum permissible operating parameters for the de vice 11 Appendix page 27 Never exceed nominal load WARNING Burn hazard Do not touch running actuator which gets hot NOTICE Act...

Page 16: ...1 1RB0 1FK7086 4CF71 1RB0 1FK7105 2AF71 1RB0 Designation Unit Rated power 100K kW 1 4 2 5 3 75 8 2 Rated speed min 1 4 500 3 000 3 000 3 000 Rated current A 3 9 7 6 5 7 18 Rated torque 100K Nm 3 8 6 5...

Page 17: ...rbox GB then at tach the motor flange MF to the inline gearbox GB and tighten the screws S2 Attach the coupling C2 to the motor M using screw S4 Put the sealing G3 into the groove in the motor flange...

Page 18: ...Put the sealing G2 into the recess in the motor flange MF and tighten the flange with four screws S3 S1 S4 S2 S3 Table 2 Screw size tightening torques parallell Siemens Motor type S1 Gearbox S2 Motor...

Page 19: ...to the linear unit LU by in serting the gasket G4 between the two components and tighten the screws S1 Screw the linear unit LU and the inline gearbox GB2 with the inline gearbox GB1 and the gasket G3...

Page 20: ...Torque Screw Torque Screw Torque AC71 B14 M12x110 M12x140 40 Nm 75 Nm M6 10 Nm M6x25 6 Nm M10x130 20 Nm AC80 B14 M12x110 M12x140 40 Nm 75 Nm M6 10 Nm M6x25 6 Nm M10x130 20 Nm AC90 B14 M12x110 M12x140...

Page 21: ...work To be carried out by Daily Check actuator for visible damage 8 2 3 Check of visual condition page 22 Clean off dust and dirt if necessary 8 2 1 Cleaning page 22 Operator Monthly Check tight fit...

Page 22: ...protection pursuant to IP54S or higher Therefore Ask the manufacturer to replace the damaged seals immediately 8 2 3 Check of visual condition To be performed by qualified personnel 1 Separate the dev...

Page 23: ...he following grease to relubricate the linear unit BERUTOX FH 28 EPK II Manufacturer Bechem www bechem de Type RA Use only the following grease to relubricate the lnear unit STABUTHERM GH 461 Manufact...

Page 24: ...to incorrect repair of malfunction The CASM 100 linear actuator is not designed to be repaired by the customer in most situations Incorrect repair of a malfunction may lead to personal injury or mate...

Page 25: ...e in the stroke area of the linear actuator Remove all obstacles in the stroke area Operator Incorrect load Remove all loads that are on the elements Operator Defective screw nut Exchange device Quali...

Page 26: ...s of the application in such a fashion that no loads can impact the fork and the hinge head 2 Loosen and remove fastening bolts from trunnion or flange and rods 3 Separate linear actuator from applica...

Page 27: ...formane parame ters are shown in the following section 11 1 Ingress Protection The following position in the type key defines the rated in gress protection CASM 100 X X Ingress protection Lifetime red...

Page 28: ...48kN 47kN 60kN BC 60kN 60kN 60kN RA 85kN 50kN 82kN Unless the following limits are more restricting Y Z Load C Any See fig Pivot Mount Lifetime Chart Any C See fig Pivot Mount Lifetime Chart D or E No...

Page 29: ...eed BA B 260 mm s BB B 210 mm s BC B 750 mm s RA B 890 mm s Any C or D 100 mm s 11 4 Gearbox Output Torque If a gearbox is selected the following maximum output tor ques must be respected CASM 100 GX...

Page 30: ...taken in the production of this catalog Ewellix does not take any responsibility for damage or other loss resulting from omissions or ty pographical errors The photo may differ slightly in appearance...

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