Evolution EVO42 Instruction Manual Download Page 2

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TABLE OF CONTENTS

PAGE

Introduction

Guarantee

Technical Specification

Explanation of Labels and Symbols

Intended use of this Power Tool

Prohibited use of this Power Tool

SAFETY PRECAUTIONS

Electrical Safety

Outdoor Use

General Power Tool Safety Instructions

Specific Safety Instructions

GETTING STARTED

Unpacking

Machine Overview

Assembly and Preparation

Operating Instructions

MAINTENANCE

Environmental Protection

Service Parts Diagram

DECLARATION of CONFORMITY

Original Instructions

Read instructions before operating this tool.

Summary of Contents for EVO42

Page 1: ...el com 42mm 1 5 8 MAGNETIC DRILLING SYSTEM Instruction Manual Read instructions before operating this tool EVO42 Guard omitted for illustrative purposes only This Instruction Manual was originally written in UK English ...

Page 2: ...er Tool 05 SAFETY PRECAUTIONS Electrical Safety 06 Outdoor Use 06 General Power Tool Safety Instructions 07 Specific Safety Instructions 08 GETTING STARTED Unpacking 11 Machine Overview 12 Assembly and Preparation 14 Operating Instructions 15 MAINTENANCE Environmental Protection 19 Service Parts Diagram 20 DECLARATION of CONFORMITY 22 Original Instructions Read instructions before operating this t...

Page 3: ...Manual or if the machine has been damaged by accident neglect or improper service This guarantee does not apply to machines and or components which have been altered changed or modified in any way or subjected to use beyond recommended capacities and specifications Electrical components are subject to respective manufacturers warranties All goods returned defective shall be returned prepaid freigh...

Page 4: ...ucing general numbness Prolonged or regular users of this machine should monitor the condition of their hands and fingers closely If any of the symptoms become evident seek immediate medical advice The measurement and assessment of human exposure to hand transmitted vibration in the workplace is given in BS EN ISO 5349 1 2001 and BS EN ISO 5349 2 2002 Many factors can influence the actual vibratio...

Page 5: ...rotected environment and be used with the accessories provided or Evolution Power Tools recommended accessories only The power tool can be used vertically horizontally and inverted provided the magnetic adhesion and work environment allow WARNING To prevent ingress of fluids into the electrical system cutting paste should be used rather than cutting fluid when using the machine in the inverted pos...

Page 6: ...and Yellow wire to the terminal marked Earth E DO NOT CONNECT THE BROWN LIVE OR BLUE NEUTRAL TO THE EARTH PIN MARKED E ON THE 3 PIN PLUG Ensure that the outer insulation is gripped by the cord grip and that the wires are not trapped when replacing the plug cover A 13 amp BS1362 fuse must be fitted in the plug IF IN DOUBT CONSULT A QUALIFIED ELECTRICIAN There are no user serviceable parts inside ex...

Page 7: ...rating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 General Power Tool Safety Warnings Personal Safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment...

Page 8: ...nsure the security and continuity of the mains power supply Ensure that this machine has a dedicated power supply and use a lock on device to ensure that the mains power supply cannot be interrupted or compromised accidentally Do not use other appliances on the same power socket as any variation in voltage caused by other connected appliances could result in the magnet deactivating Always use the ...

Page 9: ...t be followed Using the supplied 3mm Hex Key loosen slightly the 3 cap screws Fig 12 a shows 1 of the cap screws With all 3 cap screws loosened ensure that the main slide is at the lowest position Using the 2 mm Hex Key supplied turn the lower and middle adjusting screws to eliminate any free movement Fig 12 b shows 1 of the adjusting screws Move the main slide upwards until its top edge is level ...

Page 10: ...URING CUTTING OPERATIONS WARNING The swarf and the slug produced will be hot and sharp When using annular cutters ensure that the slug ejected at the end of the cut will not endanger anyone in the vicinity If working at height some form of collection device for the ejected slug may be necessary Care should be taken with the ejected slug this will be both hot and sharp gloves should be worn when ha...

Page 11: ...an environmentally responsible manner Recycle if possible Do not let children play with empty plastic bags due to the risk of suffocation ITEMS SUPPLIED UK MARKET DESCRIPTION QUANTITY PART No Instruction Manual 1 N A Coolant Tank System 1 EV42SM1 Handles 3 EV42S65 Safety Strap 1 EV42S93 Safety Guard 1 EV42S75 Safety Guard Fixing Screws 2 EV43S82 Hex Key 2mm 1 EV42S90 Hex Key 3mm 1 EVS4291 Hex Key ...

Page 12: ...6 7 8 Photograph showing machine with annular cutter fitted 1 MAGNET ON OFF SWITCH 2 MOTOR ON OFF SWITCH 3 GUARD 4 ANNULAR CUTTER 5 SECONDARY SLIDE LOCKING LEVER 6 SAFETY STRAP 7 COOLANT TANK 8 SPINDLE BOSS FEED HANDLES MACHINE OVERVIEW ...

Page 13: ...EVO42 13 www evolutionsteel com 1 2 Photograph showing machine with 3 jaw chuck twist drill fitted 1 3 JAW CHUCK 2 DRILL BIT MACHINE OVERVIEW ...

Page 14: ... machine Fig 3b Insert the free end of the delivery pipe into the quick connector Note To release the delivery pipe from the quick connector push the collar towards the brass union and withdraw the delivery pipe Note For some operations it may be convenient to remove the coolant tank and supply pipe and to use alternative coolant application methods OPERATING INSTRUCTIONS TESTING WARNING This mach...

Page 15: ...been completed INSTALLING A CUTTER Select a cutter suitable for the operation to be performed Check the cutter to ensure that it is sharp and is not damaged in any way Insert the pilot pin into the cutter ensuring that it slides smoothly Fig 6 Raise the cutting head to its highest position Check that the cutter securing grub screws located in the spindle are not protruding into the spindle bore Fi...

Page 16: ...d the machine is secure BEFORE starting the machine COOLANT LUBRICANT FLOW Note It is recommended that a Soluble Oil is used as other coolants lubricants may have a high viscosity and may not flow easily to the cutter Ensure that the Coolant Lubrication bottle is filled with suitable Coolant Lubrication liquid and that the ON OFF tap is in the ON position Ensure that the work piece is flat clean a...

Page 17: ...tching the motor switch to the ON position Note If after activation of the AST system or at any other time during operation the machine fails to restart or there is no magnetic adhesion check the 240V 10A or 120V 16A 5x20mm Surge Fuse Fig 8 If it has blown it must be replaced with an identical type MAKING A CUT WARNING Ensure that the secondary slide is locked The locking lever has a Left Hand thr...

Page 18: ... this lever to adjust the height length of the machine max 670mm to suit the drilling application Once adjustment has been satisfactorily completed ensure that the secondary slide is securely tightened using the locking lever To fit the chuck Screw the 3 jaw auxiliary chuck into the threaded bore of the chuck adaptor Fig 10 Align the two flats on the chuck adaptor with one of the screws in the spi...

Page 19: ...tion Using the 2 mm Hex Key supplied turn the lower and middle adjusting screws to eliminate any free movement Fig 12 B shows 1 of the adjusting screws Move the main slide upwards until its top edge is level with the top of the dovetail slide way Turn the upper adjusting screw to take up any free movement Operate the crank handle to move the slide up and down There should be no free play yet no bi...

Page 20: ...20 www evolutionsteel com SERVICED PARTS LIST ...

Page 21: ...EVO42 21 www evolutionsteel com SERVICED PARTS LIST ...

Page 22: ...C as amended by 2003 108 EC The Waste Electrical and Electronic Equipment WEEE Directive And is in conformity with the applicable requirements of the following documents EN61029 1 2009 ENISO12100 2 A1 2009 EN55014 1 2006 EN55014 2 A2 2008 EN61000 3 2 2006 A2 2009 EN61000 3 3 2008 Product Details Description 42mm 1 5 8 Industrial Magnetic Drilling System Evolution Model No EVO42 Brand Name EVOLUTIO...

Page 23: ...EVO42 23 www evolutionsteel com Notes ...

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