Evolution EVO42 Instruction Manual Download Page 6

6

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ELECTRICAL SAFETY - EU ONLY!

          WARNING:

 Operating on a lower than  

 

rated voltage will result in the electro 

magnet being at reduced power and the 
machine may become insecure whilst cutting.

CONNECTION OF THE MAINS PLUG - CLASS 1 

MACHINES - EU ONLY

This product is fitted with the correct moulded 
plug for the designated sales market. The 
plug meets the requirements of international 
standards, and must be connected to a supply 
voltage that is equal to that stated on the 
rating label. If the plug or mains supply lead are 
damaged they must be replaced with a complete 
assembly that is identical to the original. Adhere 
to the requirements for mains electricity supply 
connection that applies in your Country. If in 
doubt consult a qualified electrician.

CONNECTION OF THE MAINS PLUG - CLASS 1 

MACHINES - UK ONLY

IMPORTANT:  The wires in the mains 
lead fitted to this product are coloured in 
accordance with the following code:

Brown: Live (L) 
Blue: Neutral (N) 
Green and Yellow  
or Green: Earth (E) 

THIS PRODUCT REQUIRES 
A CONNECTION TO EARTH.

3 PIN PLUG MUST COMPLY TO BS1363/A.
FUSE MUST COMPLY TO BS1362.

If for any reason the moulded 13 amp plug 
fitted to this product requires replacement it 
must be wired in accordance with the following 
instructions:

Connect

 the 

Blue 

wire to the terminal marked 

Neutral (N).

 

Connect

 the 

Brown 

wire to the terminal marked 

Live (L).
Connect 

the 

Green and Yellow 

wire to the 

terminal marked

 Earth E 

DO NOT CONNECT THE BROWN (LIVE) 
OR BLUE (NEUTRAL) TO THE EARTH PIN 
MARKED E      ON THE 3 PIN PLUG.

Ensure that the outer insulation is gripped by 
the cord grip and that the wires are not trapped 
when replacing the plug cover. 

13 amp (BS1362)

 fuse must be fitted in the 

plug. 

IF IN DOUBT CONSULT A QUALIFIED 
ELECTRICIAN.

There are no user serviceable parts inside except 
those referred to in the manual. Always refer 
servicing to qualified service personnel. Never 
remove any part of the casing unless qualified to 
do so; this unit contains dangerous voltages.

OUTDOOR USE

         WARNING: 

For your protection, if  this  

 

tool is to be used outdoors, it should not 

be exposed to rain or used in damp locations, 
as water entering the power tool will increase 
the risk of electric shock. Do not place the tool 
on damp surfaces.  For added protection use a 
residual current device (R.C.D.) that will interrupt 
the supply if the leakage current to earth 
exceeds 30mA for 30ms. Always check the 
operation of the residual current device (R.C.D.) 
before using the machine. 

If an extension cable is required it must be a 
suitable type for use outdoors and so labelled.

These extension cords are rated for outdoor 
use and reduce the risk of electric shock. The 
manufacturers instructions should be followed 
when using an extension cable.

Note: 

If the mains cable requires replacing it 

must be replaced with an identical one and be 
fitted by a qualified person.

(These General Power Tool Safety Instructions are 
as specified in BS EN 60745-1:2009 & EN 61029-
1:2009)
 

Summary of Contents for EVO42

Page 1: ...el com 42mm 1 5 8 MAGNETIC DRILLING SYSTEM Instruction Manual Read instructions before operating this tool EVO42 Guard omitted for illustrative purposes only This Instruction Manual was originally written in UK English ...

Page 2: ...er Tool 05 SAFETY PRECAUTIONS Electrical Safety 06 Outdoor Use 06 General Power Tool Safety Instructions 07 Specific Safety Instructions 08 GETTING STARTED Unpacking 11 Machine Overview 12 Assembly and Preparation 14 Operating Instructions 15 MAINTENANCE Environmental Protection 19 Service Parts Diagram 20 DECLARATION of CONFORMITY 22 Original Instructions Read instructions before operating this t...

Page 3: ...Manual or if the machine has been damaged by accident neglect or improper service This guarantee does not apply to machines and or components which have been altered changed or modified in any way or subjected to use beyond recommended capacities and specifications Electrical components are subject to respective manufacturers warranties All goods returned defective shall be returned prepaid freigh...

Page 4: ...ucing general numbness Prolonged or regular users of this machine should monitor the condition of their hands and fingers closely If any of the symptoms become evident seek immediate medical advice The measurement and assessment of human exposure to hand transmitted vibration in the workplace is given in BS EN ISO 5349 1 2001 and BS EN ISO 5349 2 2002 Many factors can influence the actual vibratio...

Page 5: ...rotected environment and be used with the accessories provided or Evolution Power Tools recommended accessories only The power tool can be used vertically horizontally and inverted provided the magnetic adhesion and work environment allow WARNING To prevent ingress of fluids into the electrical system cutting paste should be used rather than cutting fluid when using the machine in the inverted pos...

Page 6: ...and Yellow wire to the terminal marked Earth E DO NOT CONNECT THE BROWN LIVE OR BLUE NEUTRAL TO THE EARTH PIN MARKED E ON THE 3 PIN PLUG Ensure that the outer insulation is gripped by the cord grip and that the wires are not trapped when replacing the plug cover A 13 amp BS1362 fuse must be fitted in the plug IF IN DOUBT CONSULT A QUALIFIED ELECTRICIAN There are no user serviceable parts inside ex...

Page 7: ...rating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric shock 3 General Power Tool Safety Warnings Personal Safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment...

Page 8: ...nsure the security and continuity of the mains power supply Ensure that this machine has a dedicated power supply and use a lock on device to ensure that the mains power supply cannot be interrupted or compromised accidentally Do not use other appliances on the same power socket as any variation in voltage caused by other connected appliances could result in the magnet deactivating Always use the ...

Page 9: ...t be followed Using the supplied 3mm Hex Key loosen slightly the 3 cap screws Fig 12 a shows 1 of the cap screws With all 3 cap screws loosened ensure that the main slide is at the lowest position Using the 2 mm Hex Key supplied turn the lower and middle adjusting screws to eliminate any free movement Fig 12 b shows 1 of the adjusting screws Move the main slide upwards until its top edge is level ...

Page 10: ...URING CUTTING OPERATIONS WARNING The swarf and the slug produced will be hot and sharp When using annular cutters ensure that the slug ejected at the end of the cut will not endanger anyone in the vicinity If working at height some form of collection device for the ejected slug may be necessary Care should be taken with the ejected slug this will be both hot and sharp gloves should be worn when ha...

Page 11: ...an environmentally responsible manner Recycle if possible Do not let children play with empty plastic bags due to the risk of suffocation ITEMS SUPPLIED UK MARKET DESCRIPTION QUANTITY PART No Instruction Manual 1 N A Coolant Tank System 1 EV42SM1 Handles 3 EV42S65 Safety Strap 1 EV42S93 Safety Guard 1 EV42S75 Safety Guard Fixing Screws 2 EV43S82 Hex Key 2mm 1 EV42S90 Hex Key 3mm 1 EVS4291 Hex Key ...

Page 12: ...6 7 8 Photograph showing machine with annular cutter fitted 1 MAGNET ON OFF SWITCH 2 MOTOR ON OFF SWITCH 3 GUARD 4 ANNULAR CUTTER 5 SECONDARY SLIDE LOCKING LEVER 6 SAFETY STRAP 7 COOLANT TANK 8 SPINDLE BOSS FEED HANDLES MACHINE OVERVIEW ...

Page 13: ...EVO42 13 www evolutionsteel com 1 2 Photograph showing machine with 3 jaw chuck twist drill fitted 1 3 JAW CHUCK 2 DRILL BIT MACHINE OVERVIEW ...

Page 14: ... machine Fig 3b Insert the free end of the delivery pipe into the quick connector Note To release the delivery pipe from the quick connector push the collar towards the brass union and withdraw the delivery pipe Note For some operations it may be convenient to remove the coolant tank and supply pipe and to use alternative coolant application methods OPERATING INSTRUCTIONS TESTING WARNING This mach...

Page 15: ...been completed INSTALLING A CUTTER Select a cutter suitable for the operation to be performed Check the cutter to ensure that it is sharp and is not damaged in any way Insert the pilot pin into the cutter ensuring that it slides smoothly Fig 6 Raise the cutting head to its highest position Check that the cutter securing grub screws located in the spindle are not protruding into the spindle bore Fi...

Page 16: ...d the machine is secure BEFORE starting the machine COOLANT LUBRICANT FLOW Note It is recommended that a Soluble Oil is used as other coolants lubricants may have a high viscosity and may not flow easily to the cutter Ensure that the Coolant Lubrication bottle is filled with suitable Coolant Lubrication liquid and that the ON OFF tap is in the ON position Ensure that the work piece is flat clean a...

Page 17: ...tching the motor switch to the ON position Note If after activation of the AST system or at any other time during operation the machine fails to restart or there is no magnetic adhesion check the 240V 10A or 120V 16A 5x20mm Surge Fuse Fig 8 If it has blown it must be replaced with an identical type MAKING A CUT WARNING Ensure that the secondary slide is locked The locking lever has a Left Hand thr...

Page 18: ... this lever to adjust the height length of the machine max 670mm to suit the drilling application Once adjustment has been satisfactorily completed ensure that the secondary slide is securely tightened using the locking lever To fit the chuck Screw the 3 jaw auxiliary chuck into the threaded bore of the chuck adaptor Fig 10 Align the two flats on the chuck adaptor with one of the screws in the spi...

Page 19: ...tion Using the 2 mm Hex Key supplied turn the lower and middle adjusting screws to eliminate any free movement Fig 12 B shows 1 of the adjusting screws Move the main slide upwards until its top edge is level with the top of the dovetail slide way Turn the upper adjusting screw to take up any free movement Operate the crank handle to move the slide up and down There should be no free play yet no bi...

Page 20: ...20 www evolutionsteel com SERVICED PARTS LIST ...

Page 21: ...EVO42 21 www evolutionsteel com SERVICED PARTS LIST ...

Page 22: ...C as amended by 2003 108 EC The Waste Electrical and Electronic Equipment WEEE Directive And is in conformity with the applicable requirements of the following documents EN61029 1 2009 ENISO12100 2 A1 2009 EN55014 1 2006 EN55014 2 A2 2008 EN61000 3 2 2006 A2 2009 EN61000 3 3 2008 Product Details Description 42mm 1 5 8 Industrial Magnetic Drilling System Evolution Model No EVO42 Brand Name EVOLUTIO...

Page 23: ...EVO42 23 www evolutionsteel com Notes ...

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