EVOCA Kalea Page 89 Installation - Use - Maintenance Download

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01-2018 5035 01

ACTIVATION BOARD

The board is powered at 24 V and controls

the activation of various users and sensor

signals.

The LED indicators signal the following:

- DL1 (38) reset LED

- DL2 (19) run LED flashes during normal

operation

- DL3 (15) yellow power LED indicates pres-

ence of +5 VDC

- DL4 (17) yellow LED - flow meter impulses

- DL5 (15) not used

- DL6 (21) red LED indicates that the

espresso heating element is working

- DL7 (20) red LED indicates that the steam

heating element is working (if present)

relay

function

RL1: Grinder

RL2: Coffee release electromagnet

RL3: Grinder 2*

RL4: Coffee release electromagnet 2*

RL5: Water pump

RL6: Motor mixer

RL7: 230 V safety relay

RL9: 24 V safety relay

RL11: Grinder reverse rotation relay

* models with double coffee beans

The RL7 safety relay interrupts the pro-

tector conductor (230 V) when the door is

opened.

The RL9 safety relay interrupts the 24V

when the door is opened.

model

identification

The J20 connector (with jumpers) allows to

identify the model of the equipment.

model

Pin 1

Pin 2

Pin 3

Kalea

H (5V) H (5V) H (5V)

Kalea Plus

H (5V) L (0V) H (5V)

Kalea Plus

cappuccinatore

H (5V) H (5V) L (0V)

RL1

J19

J21

J12

J10

J5 J7

J2 J1

J13

J20

J17

J11

J14

J16

J22

J23

J18

J15

RL3

RL2

RL4

RL9

RL11

RL6

RL5

RL7

12 13

Fig. 61

1. (J8) Grinders, coffee release electromagnets,

AC relay

2. (J19) Brewing unit motor, brewing unit control

microswitch, milk pump*

3. (J21) Not used

4. Upkey

5. (J12) Solenoid valves, Cappuccino maker

solenoid valves*, blenders

6. (J10) Mechanical stroke counter*

7. (J7) Not used

8. (J5) 24 VDC board power supply

9. (J2) CAN-BUS

10. (J1) CAN-BUS

11. (J13) Digital inputs

12. (J4) Serial programmer

13. (J20) model identification

14. DL5 “Pulse flow meter” LED

15. (J17) Digital inputs

16. DL4 “Pulse flow meter” LED

17. DL1 “RESET” LED

18. DL2 “RUN” LED

19. DL7 Espresso heating unit operation LED

20. DL6 Steam heating unit operation LED

21. (J11) Boiler probes

22. (J14) Containers present

23. DL3 “POWER” LED

24. (J22) Expansion board

25. (J16) Dispensing compartment light*

26. (J6) Steam suction fans

27. (J23) Steam heating unit water level

28. (J18) Grinder adjustment*, motorized

dispensers, cappuccino marker solenoid valve

29. Heating unit(s) Triac resistor(s)

30. (J15) Heating unit resistors

31. (J9) Motor-grinder, water pump, AC relay
* If present

** Plus version

Summary of Contents for Kalea

Page 1: ...INSTALLATION USE MAINTENANCE Translation of the original instructions EN English Doc No H5035EN01 Edition 1 01 2018 Kalea Kalea Plus...

Page 2: ......

Page 3: ...Technical specifications 2006 95 CE 2014 35 EU LVD EN 60335 1 2012 A11 2014 EN 60335 2 75 2004 A1 2005 A11 2006 A2 2008 A12 2010 EN 62233 2008 2006 42 EC MD EN60335 1 2012 A11 2014 97 23 EC 2014 68 U...

Page 4: ...tial requirements of the 2014 53 EU RED Directive As a matter of fact the integration of radio modules in other products can influence the compliance of the end product with the essential requirements...

Page 5: ...se the VM for use The machine can be used by children over 8 years and by people having reduced physical sensorial or mental skills under the supervision of people responsible for their safety or spec...

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Page 9: ...moving the panels 22 water supply 23 if the appliance uses a water tank appropriate filter cartridges can be used 24 electrical connection 25 wi fi connections 26 initial start up 27 first sanitisatio...

Page 10: ...equires the use of tools to access potentially dangerous areas The operations described in chapter 2 and chapter 3 must solely be carried out by personnel with specific knowl edge of the appliance s o...

Page 11: ...of a specific serial number which can be found on the nameplate located on the internal side of the door The nameplate is the only one recognised by the manufacturer and contains all the information t...

Page 12: ...iance must be placed on a level surface Important In the event of unscheduled maintenance work and or repairs the appliance must be able to be accessed from all sides Therefore make sure that the appl...

Page 13: ...s temperature reached safety measures Product containers present Residue containers present Closed door sensor Boiler safety thermostats with a manual reset Main electric circuit protection device wit...

Page 14: ...ccessories and kits which can be at tached to the appliance are available from the manufacturer The accessories and kits are supplied with installation and test instructions which should be scrupulous...

Page 15: ...liance and is positioned behind the solid residue container When carrying out normal cleaning and product loading tasks the appliance does not have to be switched off If the appliance needs to be swit...

Page 16: ...ng disinfectants taking care to mechanically remove the residues and visible films using swabs and or brushes Do not use solvents and or strong scented detergents Some parts of the appliance can be da...

Page 17: ...with the manufacturer instructions regarding storage storage temperature and expiry date The dispensed drinks should be con sumed immediately and must under no circumstances be stored and or pack age...

Page 18: ...ner lid using the key if present 2 Fill the container with coffee beans 3 Carefully close the lid Do not exceed the maximum capacity of the containers the maximum level of the containers coincides wit...

Page 19: ...ollow the manufacturer s holding tempera ture instructions and check the product s expiry date To prevent flow problems place the milk container on the same surface as the appliance The suction hose m...

Page 20: ...om the external parts of the brewing units and mixers which need to be cleaned so that any powder residue is removed especially in the funnel area the parts of the mixer which come into contact with t...

Page 21: ...sidue counters to zero solid residue container empty function 2 1 3 Fig 7 1 Nozzle moving handle 2 Solid residue container 3 Liquid residue container models with solid residue discharge on the bench P...

Page 22: ...everage hose from the connection of the water funnel 2 Turn the water funnel locking ring anti clockwise and remove the mixer from the appliance 3 Separate all the components the instant products funn...

Page 23: ...disconnect the hoses from the nozzles 3 Disconnect the coffee dispensing hose from the flow divider nozzle 4 Unhook the flow divider nozzle from the nozzle support 5 Remove the flow divider milker noz...

Page 24: ...ernal parts of the brewing unit by removing any powder residue especially in the funnel filter and scraper areas CLEANING THE MILK TANK For models with a cappuccino maker only Every day or at the end...

Page 25: ...cons and the invitation to select a beverage WASH CYCLES The appliance has been designed to per form wash cycles on the main functional units During the wash cycles hot water comes out of the nozzles...

Page 26: ...performed Only use cappuccino maker specific products When using these products strictly follow the manufacturer s instructions on storage handling dosing and use carefully read the safety instructio...

Page 27: ...appliances that do not have a liquid residue drainage system place a container with a capacity of at least 3 litres under the nozzles in order to collect the wash resi dues It takes several minutes f...

Page 28: ...E SUSPENSION If for any reason the appliance remains switched off for a long period of time it is necessary to 1 Completely empty the containers and wash them carefully with the sterilising products 2...

Page 29: ...nded polystyrene nails etc must be kept out of the reach of children as they are a potential source of danger The packaging materials need to be dis posed of in authorised waste disposal cen tres Recy...

Page 30: ...obstacles solid residues The solid residues can be emptied directly into a bucket using the solid residue chute supplied as standard by inserting it into the drain hole The solid residue bucket must...

Page 31: ...p on the water mains out side the appliance and in an accessible position is recommended Only use new seal and pipe sets and do not reuse any existing materials overflow device Only for standard versi...

Page 32: ...rer is not liable if non ap proved components are used The installation and subsequent test operations must be performed by quali fied personnel with specific knowledge of the appliance s operation bo...

Page 33: ...placed in an accessible position The appliance is to be considered electri cally safe only when it has been correctly connected to an efficient earthing system in accordance with the current safety r...

Page 34: ...e equipment will be connected It is not possible to enable Ethernet and Wi Fi connections at the same time Bluetooth instructions Verify that the Bluetooth function is active on the equipment and on t...

Page 35: ...the boilers When the heating cycle has finished the beverages will be available FIRST SANITISATION When the appliance has been installed a thorough food circuit disinfection needs to be performed bre...

Page 36: ...nks 6 Pinion 7 Exhaust pad slide At the end of the coffee dispensing phase the upper piston goes down in order to me chanically squeeze the coffee pod facilitat ing the expulsion of excess water throu...

Page 37: ...ion chamber The doses of coffee that the brewing unit can handle depend on the model of the brewing unit The upper piston positions itself automati cally Brewing unit doses Z4000 HRC 43 7 13 5 gr Z400...

Page 38: ...esso type selections this de pends on the quantity of ground coffee inside the infusion chamber or For fresh brew selections this is fixed and at the highest possible position inside the infusion cham...

Page 39: ...e 2 Upper piston 3 Espresso nozzle 4 Infusion chamber 5 Scraper 6 Lower piston volume of the infusion chamber Brewing unit doses Z4000 ESFB 46 7 14 g The upper piston automatically positions itself ac...

Page 40: ...the dose Each notch changes the dose by approx 0 35 g Two different doses are managed in each doser the volumetric dose for single cof fees and the timed dose for double cof fees The coffee unit can a...

Page 41: ...ng pushed by the pump The air solenoid valve is operated inter mittently at a determined frequency The milk goes into the milker nozzle pushed by the milk pump The steam passes through the milker noz...

Page 42: ...type of selection determines the amount of water to be dispensed Adjusting the coffee grammage The dose adjustment lever can be posi tioned on one of the 10 reference marks whilst taking into consider...

Page 43: ...oss the network and send email notifications The equipment also allows you communi cating with the Bluetooth over a short dis tance Bluetooth is a standard for exchanging information through a short r...

Page 44: ...B flash drives for import export operations and for software updates The device recognizes USB flash drives with FAT32 file system Compatibility with all USB memory devices available on the market is...

Page 45: ...the menu APPLIANCE STATUS The appliance status can be displayed e g faults etc via the status panel The status panel Displays fault error notifications Displays the nutritional information of the sele...

Page 46: ...ication software allows you using the equipment features and to changing the settings via the graphical user interface GUI The application software does not work without the operating system Updating...

Page 47: ...provided ac cess to the programming menus Enter the password to access the enabled menus The default passwords are Technician 4444 Distributor 3333 Loader 2222 User 1111 menu Touch menu to view the ap...

Page 48: ...ING VALUES The values in the programming menu can be entered modified as follows keyboard 1 2 3 4 9 5 6 7 8 Fig 33 1 Uppercase shift 2 Key to switch the number symbol keyboard to the letter keyboard 3...

Page 49: ...change giver function Check the total amount of money in the coin box SELECTION SETTINGS display layout Select the layout of the selections from the default ones which are displayed in normal user mo...

Page 50: ...test beverage recipes It is possible to Create a new recipe The newly created recipe is saved in the not available category Then associate the recipe to the bever age The software checks that there is...

Page 51: ...screen tap to add other ingredients and or customisations To change the settings of individual ingre dients e g the amount of water powder etc touch the ingredient bar to open the context menu Fig 38...

Page 52: ...and the milk is dispensed It can help the beverage be presented bet ter pod squeezing The squeezing is carried out by the upper piston which by mechanically compressing the pod favours the expulsion...

Page 53: ...kes place at low pressure fresh brew and how long it takes place at high pressure espres so to be established Modifying the parameter will result in the absence or a change in the quantity of cream in...

Page 54: ...ating the Hot choc olate with milk recipe a time delay can be set between when the powder and the milk is dispensed It can help the beverage be presented bet ter mixer delay Sets a start delay time fo...

Page 55: ...e the pump speed is automati cally adjusted according to the set flow rate enabling steam It is possible to enable disable the steam dispensing function whilst the milk is being dispensed The steam he...

Page 56: ...elete an ingredient Duplicate and customise an ingredi ent containers According to the machine layout how the product containers have been arranged can be shown Choose a container in order to Assign a...

Page 57: ...ted from a configuration file that has been saved onto a USB stick The import function can be used to clone the settings of another appliance make sure that the two appliances set tings are compatible...

Page 58: ...he following modes random or cyclic input sensor settings The functional unit allows the operation of some of the appliance s sensors to be set container level Enables disables the container level con...

Page 59: ...e lowest speed 2 Weigh the dispensed instant powder 3 Enter the value of the measured weight 4 Dispense the powder at the fastest speed 5 Weigh the dispensed instant powder 6 Enter the value of the me...

Page 60: ...is always active OFF the fan is active whilst the beverage is being prepared The fan stays on until the dispensing is complete and for the time that has been set lighting Allows the appliance s lighti...

Page 61: ...ntervals number of hours and or selections for each type of wash rinse When the set values have been reached the appliance will display a wash rinse message Each wash rinse can be made compulsory the...

Page 62: ...imum steam boiler pressure sets the minimum pressure for making beverages which require steam available If the boiler pressure is lower than the pressure that has been set a low pres sure error messag...

Page 63: ...otor doser will be disabled mixer 1 6 fault If the current absorption of a motor mixer does not fall within the range of default values all the selections which involve that mixer will be disabled sol...

Page 64: ...microswitch indicates that the brewing unit did not go back to the idle po sition after the discharge of the pod overheating water pump The water pump has been activated fre quently for more than 10...

Page 65: ...event of a blockage due to foreign bodies etc the grinder is shutdown and the espresso based selections are disa bled This option can be used to enable disable the grinder rotation check machine boar...

Page 66: ...elected function to access it remove a function from favourites From the list of favourites tap the bin icon Tap the function to be removed from fa vourites clear the list of favourites Removes all fu...

Page 67: ...Set the maintenance temperature of the boiler s in the energy saving mode Enable disable the appliance s lighting Select the touchscreen brightness level from those that have been predefined deep mode...

Page 68: ...e system type is changed common parameters immediate change Usually the amount for a selection is cashed in after the appliance sends the Selection made signal By enabling this function which is disab...

Page 69: ...equent selec tion parameter kept overpay timeout Makes it possible to set the time when the credit will be released if a selection hasn t been made maximum credit This function allows the maximum cred...

Page 70: ...and C 1 A and B and C 2 only A and B 3 A and B or C 4 only A 5 only A or B default 6 A or B or C 7 only A or B 8 only A or C 9 only B and C 10 only B 11 only B or C 12 only C E g algorithm 6 will disp...

Page 71: ...VA DTS data to be exported onto a USB stick and or onto data transmission devices RS232 IrDA telemetry etc USB Saves a EVA DTS file onto the USB stick Serial communication protocol From this function...

Page 72: ...r rights related to the content itself Make sure to comply with the copyright laws that are in force in the country where the appliance is installed images Allows images to be imported exported from t...

Page 73: ...vice tests Displays the status of the appliance s vari ous sensors and or controls probes micro switches etc For devices with ON OFF functions the status is shown using colour green is used if the app...

Page 74: ...tests Sets the activation time of the components during the self test restore factory settings Allows the appliance to be restored to its factory settings All the statistical data fault lists and sett...

Page 75: ...to the Wi Fi network must be set manually The MAC address is a unique address assigned by the manufacturer that identifies the network card of the equipment The MAC address cannot be changed bluetooth...

Page 76: ...ivery The parameters vary depending on the email server used e mail service provider The equipment provides a set of preconfig ured parameters for the major email service providers on the Internet It...

Page 77: ...f use i e water hardness envi ronment humidity and temperature type of product used etc The operations described in this chapter do not include all of the maintenance interven tions The more complex i...

Page 78: ...let nozzle from the unit by rotating it 90 away from the connecting rod and pull it outwards 2 Turn the unit end stop lever rotating it un til it is in a horizontal position 3 Remove the coffee unit 1...

Page 79: ...ing replacing the lower filter and seal In order to remove or replace the lower filter and seal proceed as follows 1 Manually bring the unit to the discharge position with the lower piston 12 2 Unscre...

Page 80: ...twards 2 Disconnect the fresh brew coffee outlet nozzle from the unit by rotating it 90 and pulling it out 3 Turn the unit end stop lever rotating it un til it is in a horizontal position 4 Remove the...

Page 81: ...3 Upper piston filter support 4 Screw removing replacing the lower filter and seal In order to remove or replace the lower filter and seal proceed as follows 1 Manually bring the unit to the discharg...

Page 82: ...cuit and the parts which come into con tact with the food products SANITISATION All the components which come into con tact with the food products including the tubes must be removed from the appli an...

Page 83: ...s block the disk fitted on the motor mixer shaft with one finger then unscrew the mixer fan Fig 50 5 Dip the parts for approx 20 minutes in a recipient containing the previously pre pared sterilising...

Page 84: ...ZZLES AND SPOUTS Weekly or more frequently depending on how often the appliance is used and the quality of incoming water it is necessary to sanitise the instant beverage dispensing ducts and nozzles...

Page 85: ...l electronics If the sensor does not detect the con tainers the grinders are disabled To remove the product containers coffee beans or instant products simply remove the handle and then lift the conta...

Page 86: ...MAL PROTECTION A safety thermostat protects the boiler s from overheating by deactivating the boiler heating element should a fault occur in the control system The thermostat intervenes if the interna...

Page 87: ...he boards need replacing the circuit board configuration must be checked and the suitable software loaded 1 2 3 4 Fig 58 1 Noise filter 2 Terminal board 3 Activation board 4 Power supply version with...

Page 88: ...and or maintenance Warning The power supply is connected to the pow er distribution network If it is necessary to intervene on the pow er supply for example for replacement make sure you disconnect t...

Page 89: ...lus H 5V L 0V H 5V Kalea Plus cappuccinatore H 5V H 5V L 0V RL1 J8 J19 J21 J12 J10 J5 J7 J2 J1 J13 J4 J20 J17 J11 J14 J16 J22 J6 J23 J18 J15 J9 RL3 RL2 RL4 RL9 RL11 RL6 RL5 RL7 1 2 3 4 5 6 7 8 9 10 11...

Page 90: ...k into the CPU touch screen 4 turn on the appliance 5 some messages on the progress of the update are displayed The update takes a few minutes 6 at the end of the updated a message will appear prompti...

Page 91: ...01 2018 5035 01 83 Appendix...

Page 92: ...noid valve 3 filter 4 pressure reducer 5 air break 6 pump 7 flow meter 8 boiler 9 solenoid valves 10 dispensing nozzles 11 mixer 12 liquid residue container for models with a mains water mixer only KA...

Page 93: ...alves 10 dispensing nozzles 11 mixer 12 liquid residue container 13 steam boiler 14 thermostat 15 safety valve 16 milk tank 17 milk pump 18 steam boiler filling solenoid valve 19 steam solenoid valve...

Page 94: ...4 pressure reducer 5 air break 6 pump 7 flow meter 8 boiler 9 solenoid valves 10 dispensing nozzles 11 diffuser nozzle 12 mixer 13 liquid residue container for models with a mains water mixer only HYD...

Page 95: ...sing nozzles 11 diffuser nozzle 12 mixer 13 liquid residue container 14 steam boiler 15 thermostat 16 safety valve 17 milk tank 18 milk pump 19 steam boiler filling solenoid valve 20 steam solenoid va...

Page 96: ...r solenoid valve 2 Pressure switch 3 Pump 4 Boiler 5 Mixers 6 Hot water spout 7 Liquid residue container 8 Safety valve 9 Non return valve 10 Flow meter only some models KALEA PLUS HYDRAULIC CIRCUIT e...

Page 97: ...Steam solenoid valve 13 Espresso boiler 14 Milker nozzle washinig solenoid valve 15 Steam boiler filling solenoid valve 16 Milk tank 17 Milk pump 18 Air washing solenoid valve 19 Dispensing nozzle 20...

Page 98: ...J17 8 X4 9 EV H202 X4 2 X4 7 X4 4 J12 10 OUTDEV4 J11 8 GND X4 15 0 F N EARTH FA L N 230 240Vac 50HZ 6 7 1 9 9 5 1 SM J1 1 J1 2 J1 3 0 0 2 J1 1 J1 2 Salim J2 7 24Vdc 1 6 J1 3 45 J2 2 J2 1 1 6 J5 1 J5...

Page 99: ...H CANL 2 GND 3 4 5 24Vdc GND 6 7 8 9 Optional Hydraulic steam Circuit 3 EV VAP J12 8 OUTDEV2 X7 5 7 91 0 2 9 97 1 8 3 2 J10 5 J10 2 CCG 24Vdc Violett X5 1 X5 4 J15 1 TR_OUT1 J15 3 TR_OUT2 J15 2 VAC_LI...

Page 100: ...12 11 20 J18 9 6 DOS MOT P7 DOS MOT COM J18 1 20 DOS MOT P8 X13 4 X13 11 J18 10 6 J18 1 DOS MOT COM X12 4 X12 11 MD1 X13 11 X13 4 Optional Instant DOS MOT P1 J18 3 MD1 DOS MOT COM 93 20 J18 2 3 MF1 J9...

Page 101: ...OL 62 J13 1 Idec 0 J13 15 J17 15 GND 0 X18 2 J17 9 DIG IN15 X18 1 91 MLQD X8 5 X8 6 SLED J17 3 DIG IN9 60 MILK GND OUT EMPTY 12V 0 1 6 J13 14 92 12V X17 2 X17 3 0 J13 15 GND J3 2 RXD J2 11 GND J2 10 T...

Page 102: ...Vac 50HZ 6 7 1 9 9 5 1 SM J1 1 J1 2 J1 3 0 0 2 J1 1 J1 2 Salim J2 7 24Vdc 1 6 J1 3 45 J2 2 J2 1 1 6 J5 1 J5 2 2 J2 6 1 1 X5 1 X5 4 J15 1 TR_OUT1 J15 3 TR_OUT2 J15 2 VAC_LINE1 J8 2 LINE B OUT_PINZATUBO...

Page 103: ...3 4 5 24Vdc GND 6 7 8 9 Optional Hydraulic steam Circuit 3 EV VAP J12 8 OUTDEV2 X7 5 8 91 0 2 9 97 1 8 3 2 J10 5 J10 2 CCG 24Vdc X5 1 X5 4 J15 1 TR_OUT1 J15 3 TR_OUT2 J15 2 VAC_LINE1 1 J23 1 LEVEL_REF...

Page 104: ...T P7 DOS MOT COM J18 1 20 DOS MOT P8 X13 4 X13 11 J18 10 6 J18 1 DOS MOT COM X12 4 X12 11 MD1 X13 11 X13 4 Optional Instant DOS MOT P1 MD1 DOS MOT COM J18 3 3 MF MMA1 MD2 MMA2 Idec 0 J13 15 X8 6 PAYM...

Page 105: ...15 J17 15 GND 0 X18 2 J17 9 DIG IN15 X18 1 91 MLQD X8 5 X8 6 SLED J17 3 DIG IN9 60 MILK GND OUT EMPTY 12V 0 1 6 J13 14 92 12V X17 2 X17 3 0 J13 15 GND J3 2 RXD J2 11 GND J2 10 TXDMDB J2 9 RXDMDB J2 8...

Page 106: ...________________ ________________________________________________ ________________________________________________ ________________________________________________ ____________________________________...

Page 107: ...responsibility for any inaccuracies contained in this publication which can be ascribed to printing and or transcription errors All the instructions drawings tables and information contained in this...

Page 108: ......

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