Evinrude E-Tec 40 HP, Service Manual

Page: 368 / 426

366
MANUAL STARTER
RECOIL STARTER ASSEMBLY
Apply
Triple-Guard
grease or
Lubriplate 777
to the
rewind sp ring. Install the re wind spring into the
spring winder base with open loop of spring facing
inward. Insert the pin of the crank and pin assem-
bly into the loop of the rewind spring. Secure the
crank and pin assembly to the starter winder base
with the crank retainer screw.
Rotate the crank and pin assembly in the direction
shown on the tool. Wind the spring into the starter
winder base until end of spring contacts the starter
winder base.
Remove the crank retainer screw and the cran k
and pin asse mbly from the st arter win der base.
Remove the starter winder base from the vise.
Install the rewind spring into the starter housing.
Locate the out er loop of the rewin d spring on the
pin in the starter housing. Press down through the
holes in the spring winder base to tra nsfer t he
rewind spring into the starter housing.
Apply
Triple-Guard
grease or
Lubriplate 777
to the
pulley bushing. Inst all the pulley bushin g in the
pulley. Place the pulley shim on the pulley.
Bend the inside lo op of th e rewind sprin g in
toward the center of the starter housing. Place the
CO3591
CO3589
1. Outer loop
2. Pin
CO3584
1. Bushing
2. Shim
COA1364
2
1
1
2