Evinrude E-Tec 40 HP, Service Manual

Page: 193 / 426

191
POWERHEAD
POWERHEAD REMOVAL
10
Remove pin and wa sher from shif t rod lever to
release the lower shift rod.
R
OPE
S
TART
M
ODELS
Remove throttle cable and tiller shift rod.
Remove th e recoil st arter housing and starter
ratchet. R efer t o
RECOIL STARTER REMOVAL
on p. 363.
A
LL
M
ODELS
Install Lifting Fixture, P/N 396748, on flywheel and
seat the three screws completely.
Be sure to use only the 1 1/8 in.
(short) screws, P/N 398067, included with the
tool to avoid damage to electronic compo-
nents under the flywheel.
Fasten appropriate chain hook to eye of tool an d
support weight of powerhead with hoist.
Loosen the screws holding the exhaust wa ter
valve to the exhaust housing.
Move water valve aside and remove the eig ht
exhaust housing to powerhead screws.
Use a suitable tool to carefully separate the pow-
erhead from exhaust housing.
IMPORTANT:
Do not damage the powerhead or
exhaust housing mating surfaces.
1. Shift rod screw
002171
1. Cable anchor
2. Anchor screw
3. Cable retainer
4. Shift rod retainer
006526m
1. Starter housing screws (3)
002515
1
2
3
1
4
1
1
1
1. Lifting fixture
2. 1 1/8 in. screws
002098
1. Powerhead screws
004292
NOTICE
2
1
1