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FIRST USED ON

MODIFICATION RECORD

590A Product Manual

EUROTHERM DRIVES

DRAWING NUMBER

ZZ387179

SHT.2

OF 2

ISS.

MODIFICATION

C.P. No.

DATE

APPROVAL

590A Product Manual HA387189
Sheet 1 filed in drawing office.

8

Page 2-3 Added column 360A in table.

11219

Page 2-4 Added “* Suitable ... supplies”.
Section 10 LVD Requirements amendments.

11388

Page 10-8 Added EC Declaration of Conformity for
Electrical Safety.

11454

16.12.96

MP

9

Page 4-19 corrections to Table A.

11548

Page 4-3 replaced HG386828 issue 6 with issue 7.

11748

21.04.97

CC

10

Warnings and Instructions page added ‘This is a product ...
supply.’
12-2 Added Disposal and Packaging information.
Pages: Warnings and Instructions, 2-1, 2.2, 4.24 Replaced
prEN50178(1995) with EN50178(1998)

(13114)

10-6 Replaced Certificates with updated version.

(13908)

Page 2-1 Added ‘Output Controls’ and re-worded
‘Adjustments’ paragraph.
Page 2-2 replaced ‘Electrical Ratings’ with ‘Power’ and re-
worded entire section.
Chapter 2 - Replaced 45-65Hz with 50/60Hz.
Page 4-2 replace ‘DO NOT PROTECTIVELY
EARTH/GROUND THE MOTOR THROUGH THE 590
DRIVE’

with ‘

DO NOT ... ENCLOSURE’.

Page 4-2 added ‘9. EMC ... contactor’
4-19 added Total Filter Watt Loss columns.

12753

07.09.01

CC

This manual was downloaded on www.sdsdrives.com

+44 (0)117 938 1800 - [email protected]

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109

Summary of Contents for 590A SERIES

Page 1: ...mitted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd Although every effort has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or correct omissions Eurotherm Drives cannot accept responsibility for damage injury or expenses resulting therefrom This manual...

Page 2: ...3C Eurotherm Drives reserves the right to change the content and product specification without notice COPYRIGHT in this document is reserved to Eurotherm Drives Ltd INTENDED USERS This manual is to be made available to all persons who are required to configure install or service the equipment described herein or any other associated operation This manual was downloaded on www sdsdrives com 44 0 11...

Page 3: ...ilable from Eurotherm Drives Ltd INSTALLATION Ensure that mechanically secure fixings are used as recommended ENSURE THAT THE ENCLOSURE INTO WHICH THIS PRODUCT IS MOUNTED IS SUITABLE FOR THAT ENVIRONMENT NOTE THIS PRODUCT MAY BE IP00 OR IP20 AND HENCE REQUIRES FURTHER PROTECTION TO AVOID PERSONAL INJURY Ensure that cooling and air flow around the product are as recommended Ensure that cables and w...

Page 4: ...ts can only be given if sufficient and accurate defect reporting is made by the user Remember the product without the required precautions can represent an electrical hazard and risk of injury and that rotating machinery is a mechanical hazard and risk of injury PROTECTIVE INSULATION 1 All exposed metal insulation is protected by basic insulation and bonding to earth i e Class 1 NOTE Earth bonding...

Page 5: ...ing Performance Adjustments 7 7 SECTION Page No 8 DIAGNOSTIC TEST FACILITIES 8 1 8 1 Description of Diagnostic Test Unit 8 1 8 2 Diagnostic Test Procedure 8 1 8 3 Connection Disconnection of Diagnostic Test Unit 8 1 8 4 Drive Condition Indicators Description 8 1 8 5 Drive Condition Indicators Status Recognition 8 3 8 5 1 Stop Condition 8 3 8 5 2 Start Condition 8 4 8 5 3 Diagnostic Test Unit Volta...

Page 6: ...ics CONDITION INDICATORS LEDS Removal of LED4 trigger fault PRESETS New plug in preset board with 11 presets P1 P10 have identical function as before P11 allows adjustment of field supply voltage OPTION SWITCHES Extra options now available on S8 and S9 Direct exchange is S1 S8 1 S2 S8 2 NO CHANGE IN FUNCTIONALITY S3 S8 3 S4 S8 4 CALIBRATION Armature current field voltage of speed feedback are now ...

Page 7: ...6 DC Tachogenerator Input B2 3 17 Current Demand Isolate B3 18 Current Demand Output B4 19 Auxiliary Current Input B5 20 Select Auxiliary Input B6 21 Auxiliary Current Limit B7 22 Main Current Limit B8 23 10V Reference B9 24 Auxiliary Current Limit B10 25 Buffered Tacho B11 26 Buffered Current B12 27 Note 1 545 Terminal B1 has been replaced on the 590A by Terminal 3 for DC Tachogenerators Terminal...

Page 8: ...ive C10 37 24V C11 38 External Fault Reset C12 39 Power Terminals AC Field Supply D1 D1 No Connection D2 No Connection D3 AC Field Supply D4 D2 DC Field ve D5 D4 No Connection D6 No Connection D7 DC Field ve D8 D3 Aux Supply Live L D9 D8 Aux Supply Neutral N D10 D7 Contactor Supply Neutral N D11 D6 Contactor Supply Live L D12 D5 This manual was downloaded on www sdsdrives com 44 0 117 938 1800 inf...

Page 9: ... within a system and improving operator safety The control circuitry adjusts automatically to accept supply frequencies in the range 50 60 Hz and possesses high immunity to supply borne interference The armature controllers are phase rotation insensitive All units are designed for simple and economical panel mounting using keyhole tags If it is necessary to remove the controller from the panel dis...

Page 10: ...ovides monitoring of adjustment parameters and levels in addition to diagnostic facilities Protection Interline device networks High energy MOV s Overcurrent sub cycle over current trip with reset Overcurrent inverse time Field failure Tach failure Motor over temperature Thyristor Stack over temperature force ventilated units Zero speed detection Standstill logic Diagnostics Principal circuit mode...

Page 11: ... stack module 598 599 Supply Current 0 9 x Idc Amps AC rms Fan Supply Voltage Force Vent Units 110 120V 10 Single Phase 50 60Hz 220 240V 10 Single Phase 50 60Hz Rating 110VA when fitted Contactor Supply As control voltage 110 120V 10 Single Phase 50 60Hz 220 240V 10 Single Phase 50 60Hz Rating As contactor specification Control Supply 110 240V 10 Single Phase 50 60Hz Rating 30VA Note No selection ...

Page 12: ... 540W 710W 1080W 1350W 2160W 2850W 3300W 4164W 4800W 5400W 6900W 8400W Installation Drawing HG 055805 055805 055806 055806 386968 055807 057208 057209 0574496 057829 7 057829 7 057829 7 0578297 057829 7 057829 7 057829 7 1 Altitude derating nominal sea level to 500 metres derate above 500 metres at 1 per 200 metres up to maximum of 5 000 metres 2 Derate linearly at 1 per degree centigrade for temp...

Page 13: ...17Kg 37 5lbs Nominal Blower Throughput 100m3 Hour 300m3 Hour Minimum Airflow Clearance 100mm 4 above 100mm 4 below 100mm 4 above 100mm 4 below 100mm 4 above 100mm 4 below Control Terminations Plug on connectors with retaining catches Power Terminations Bus bars with 8mm screws and captive nuts Earth termination 6mm screw and captive nut Access Hinge up cover for control circuit terminals and Diagn...

Page 14: ...imum Airflow Clearance See installation drawings HG049669F and HG045248F Nominal Blower Throughput 1000m3 Hour 80 mbar for rated output Control Terminations Plug on connectors with retaining catches Power Terminations L1 L2 L3 Bus bars with 14 mm bolts and Belville washers A A Bus bars with 10mm nuts bolts and Belville washers Earth termination 8mm bolts and Belville washers in 2 alternate positio...

Page 15: ...he numbers the decimal point is suppressed and leading zeros are added where necessary Examples 234 5 Amps Code 2345 Conversely Code 1234 123 4 Amps 598A 599A 5 digits identifying the DC output current rating The digits in this block represent a number between 0000 0 and 2800 0 To form a code from the numbers the decimal point is suppressed and leading zeros are added where necessary Examples 1250...

Page 16: ...r space above and below the drive for free air flow 4 3 BASIC WIRING INSTRUCTIONS The following set of instructions is a description of the wiring requirements of a 590A series controller configured in the General Purpose mode for operation as a basic speed controller The complexity of connection when configured in any other mode for specific drive applications precludes the inclusion of diagrams ...

Page 17: ... a slave relay must be used do drive the contactor 2 The contactor and slave relay if required must have coil voltages compatible with the controller auxiliary supply voltage 3 A dc contactor can be used but the sequencing must be adjusted to accommodate its use an auxiliary normally open volt free contact of the contactor must be connected in series with the enable input C5 to disable the drive u...

Page 18: ...220 366 398 13 13 CO3878861 360A 50 H 135 145 80 60 255 200 40 170 200 280 380 13 11 13 CO4630362 35A 485 H 108 85 60 35 160 170 10 76 101 190 341 9 M8 CO4630372 70A 242 H 108 85 60 35 160 170 10 90 116 190 355 9 M8 CO4630382 110A 154 H 108 85 60 35 160 170 10 102 128 190 367 9 M8 CO4630392 180A 113 H 108 85 57 37 255 200 40 170 200 280 380 13 M6 I P M8 O P Schematic representation only providing ...

Page 19: ...er will provide this protection if in doubt consult the Eurotherm Drives Engineering Department 15 For normal operation the speed demand signal is connected to the Setpoint Ramp Input terminal 7 This input is scaled so that 10V input maximum forward speed demand 100 10V input maximum reverse speed demand 100 The speed demand signal can be generated by connecting the two ends of an external 10K pot...

Page 20: ... to latch the drive in the disabled stated indefinitely by connecting 30 to 37 instead of 31 any external interlock contacts connected in the 30 to 37 link will also be latched in this manner In this mode a Thermistor microtherm Field failure or external interlock alarm condition can only be cleared and the motor restarted by removal of the start i e stop and the reapplication of start To provide ...

Page 21: ... TERMINAL KITS AVAILABLE FOR POWER CABLE CONNECTION Kit Part Number Controller Rating Number of Lugs Purpose Wire Size LA386000U035 35 Amps 5 AC DC 8 AWG 8 4mm2 LA386000U070 70 Amps 5 AC DC 4 AWG 21 2mm2 LA386000U110 110 Amps 3 AC 2 AWG 33 6mm2 2 DC 1 0 AWG 53 5mm2 LA386000U150 150 Amps 3 AC 1 0 AWG 53 5mm2 2 DC 3 0 AWG 85mm2 LA386000U180 180 Amps 3 AC 3 0 AWG 85mm2 2 DC 4 0AWG 107 5mm2 LA386000U2...

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Page 34: ...ines for Modules and Systems part number HA388879 available from your local Eurotherm office EMC FILTERS TO REDUCE LINE CONDUCTED NOISE An EMC supply filter may be used with each 590 drive module to reduce the line conducted noise For higher current product 300 amp filter modules will be used in parallel The 590 range of industrial DC drives can be supplied with filters to meet the industrial Clas...

Page 35: ...Filter Mounting Details Part No CO388965U035 for 590 35amp Figure 4 2 Filter Mounting Details Part No CO388965U110 for 590 70 110amp This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 36: ...3 Filter Mounting Details Part No CO388965U180 for 590 360 amp Figure 4 4 Filter Mounting Details Part No CO389456 for 590 270 amp This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 37: ...s busbars between the filter choke and drive module should be chosen to ensure their close proximity Failure to achieve this will result in increased conducted emissions The connection between the 590 drive module and the motor must be installed away from all other cables or wires Ideally the filter and choke will be mounted onto the same metallic panel as the drive The RF connection between the d...

Page 38: ... the filter will be degraded Eurotherm Drives do not recommend the use of AC supply filters on non earth referenced supplies As with all power electronic drives the conducted emissions increase with motor cable length EMC conformance to the stringent limits is only guaranteed up to a cable length of 50 This length can be increased Refer to Eurotherm Drives for more information If one EMC filter is...

Page 39: ...o the motor frame since some terminal boxes are insulated from the frame by gasket paint Often the screens are terminated on a power screen rail at the entrance to the enclosure using u clips to achieve a near 360o screen band The integrity of the screen must be maintained over the entire length of the cable between the enclosure and motor If the cable is broken to insert terminals contactors chok...

Page 40: ...s only for power screened cables which do not have to go directly to the 590 drive module such as motor cables braking choppers and their resistors or to other drive modules refer to appropriate Product Manual to identify these Noise coupled onto the incoming screens must flow to earth directly so as not to contaminate the rest of the cubicle Hence the power screen busbar should be placed as close...

Page 41: ... that the radiated fields from EMC compliant drive systems are measured at least 10m from the equipment over the frequency band 30 to 1000 MHz as required by EN55011 referenced by the generics and the drive product specific standard Any equipment placed closer to the drive system than this will see larger magnitude fields particularly very close to the drive No magnetic electric field sensitive eq...

Page 42: ...or any great length Never run supply DC link or motor cables in the same bundle as the signal control and feedback cables even if they are screened From experience the following equipment is defined as particularly sensitive and care must be taken in the installation Any transducers which produce low level analogue outputs 1 volt e g load cells strain gauges thermocouples piezoelectric transducers...

Page 43: ...ndent of the setting of preset potentiometers P1 and P2 Note Option switch S8 6 allows the setpoint ramp generator reset to be disconnected from the drive internal reset 7 SETPOINT RAMP INPUT Speed reference input to the Setpoint Ramp circuit Maximum input 10V with respect to 0V input impedance 200K Ohms See also Inverted Subtotal terminal 11 and Total setpoint terminal 13 8 SETPOINT RAMP OUTPUT U...

Page 44: ...ly used in the case of non regenerative controllers types 591A and 5994 16 0V Zero voltage reference 17 TACH INPUT Refer to Terminal 3 18 CURRENT DEMAND ISOLATE Connect terminal 18 to 0V to cause disconnection of the current demand signal from the input of the current loop This facility may be required in some Torque Control or special applications where the Current Demand signal is input to the C...

Page 45: ... is short circuit proof but for normal operation the load on Terminal 14 plus Terminal 24 should not exceed a total of 5mA 25 AUXILIARY CURRENT LIMIT NEGATIVE This input provides independent control of the negative Armature current limit from zero up to the maximum allowed by the Main Current Limit setting see terminal 23 description If this facility is not required and in all 591A and 599A applic...

Page 46: ...pply is present whenever the Auxiliary Supply is on see D7 and D8 terminal descriptions 32 ENABLE Normally connected to Terminal 31 the drive will be disabled when this input is open circuit or when the input voltage is less than approximately 10V and enabled at 24V 33 STOP In systems employing separate Start and Stop controls this Terminal is wired to the common interconnection point of the two s...

Page 47: ...ill always be high even though the Ready Output is low 38 24V NOMINAL This is a 24V unregulated D C supply which may be used to supply the Enable and Fault Reset External inputs maximum output 6W or 250mA 39 FAULT RESET EXTERNAL If external Fault Reset control is required connect this Terminal to 24V 38 via a normally open momentary contact 5 2 POWER BOARD TERMINAL DESCRIPTIONS NOTE Power board te...

Page 48: ...ed and the 3 phase supply L1 2 3 is energised Protection is available via the on board Field supply fuses FS2 FS3 2 When utilising the External AC Supply connection internal wiring links must be removed and connected to staging posts provided The internal wiring links Red and Yellow are identified by the following procedure refer to sheet 2 a Isolate the Drive b Loosen control board fixing screws ...

Page 49: ... the 3 phase supply from the drive Drive Condition Indicator LED 4 will be extinguished and until the Fault Reset push button is operated or the external reset from terminal 39 the isolating contactor cannot be re energised The switching capability of the internal relay is 3 Amps inductive up to 240V AC max For contactors with higher voltage or current ratings an external slave relay should be int...

Page 50: ...or be feeding in 10 to 0 volts from an external source The setpoint is rate limited by a linear ramp generator which has independent adjustable Up P1 and Down P2 rates The span on these rates is also adjustable using switch S8 4 The Setpoint Ramp Output is brought out to terminal 8 so that other drives may share it as a common setpoint The Ramp Output is reset to zero when the drive is in an inhib...

Page 51: ...idge If however the Total Setpoint or the speed feedback exceed the thresholds the Standstill Logic will be disabled the quench action removed and firing pulses are again applied to the thyristor bridge thus allowing armature current to flow The gain of the Error Amplifier is adjustable by P5 on the Preset Board over a 10 to 1 range to provide control of the stability and dynamic performance of th...

Page 52: ...caled by calibration switches S5 0 700 Amps S6 0 90 Amps S7 0 9 Amps The calibration switches should be set to a value as required by the motor nameplate It is essential to ensure that the rating of the power stack is not exceeded during this calibration procedure and also that the switches are selected only when the drive is in a quench or non operational condition The normalised current feedback...

Page 53: ...re THE DRIVE MAY RESTART AUTOMATICALLY WHEN THE MOTOR TEMPERATURE FALLS Never work on the drive motor or ancillary equipment without first isolating the main supply Note see terminal description 30 and option switch S8 5 which can be used to prevent the drive operating again when the motor temperature has fallen 7 AUXILIARY ENABLE Terminal 30 on the drive is normally connected to 24 volts at Termi...

Page 54: ...ontactor and locking off the supply isolator DRIVE HEALTH To enable rapid fault finding in multidrive systems each drive is provided with a Drive Health output terminal 37 When the drive is healthy this output provides 24 volts to drive an externally connected relay and Indicator 7 is illuminated If the drive becomes un healthy i e any alarm channel indicated a fault condition Indicator 7 is extin...

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Page 57: ...nt ramp down rate Clockwise rotation gives more rapid deceleration Midway 3 Zero speed It should not be necessary to adjust this initially on a new factory tested drive About midway 4 Standstill threshold Sets low speed drive quench level if the standstill logic switch S8 2 is set to the on position Clockwise sets lower speed Midway 5 Speed Proportional Clockwise increases speed loop gain 20 Clock...

Page 58: ...djustable from 2 5 to 75 seconds DEFAULT OFF S8 5 HEALTH LATCH ENABLE UP ON Prevents drive restart when fault condition removed eg on over current reset or motor thermistor reset drive will not automatically restart To allow drive to restart terminal 34 start must be taken low eg 0V DOWN OFF Drive restarts automatically on fault reset DEFAULT ON S8 6 EXTERNAL RAMP RESET UP ON Setpoint ramp reset b...

Page 59: ...th P11 The adjustment range is typically from 10 to 100 of full wave rectification OFF DOWN No field supply form this option DEFAULT OFF S9 5 FIELD FAILURE OVER RIDE ON UP Field failure condition over ridden typically when operating with a permanent magnet motor or a shunt machine with very low field current the field failure alarm is made inactive DOWN OFF Field failure alarm active DEFAULT OFF S...

Page 60: ...s 200 mW 7 3 2 ARMATURE CURRENT CALIBRATION Before calibration check the motor name plate for the value of rated current Ensure that the power chassis has the appropriate rating value Do not exceed the motor name plate value or the chassis rated value Set the calibration switches to motor full load current minus 1 amp Use calibration switches S5 0 700 Amps S6 0 90 Amps S7 0 9 Amps NOTE Settings ab...

Page 61: ...SURE 1 That rotation of the machinery in either direction will not cause a hazard 2 That nobody else is working in another part of the equipment that can be affected by powering up 3 That other equipment will not be adversely affected by powering up 7 5 PREPARATION 1 Prevent the Main 3 phase power supply and single phase auxiliary supply from becoming connected to the drive by removing the main ex...

Page 62: ...gnostic test point 3 or measure the voltage between terminals 15 10V and 0V 3 If a Diagnostic Test Unit is available check that all other test point readings are as shown in Diagnostic Chart SECTION 8 5 3 4 Check that a speed demand signal is available This will normally appear as an input to the Setpoint Ramp on terminal 7 diagnostic test point 11 Additional setpoint inputs may also appear at Inp...

Page 63: ... is stationary 15 Adjust the Speed Setpoint so that the Total Setpoint voltage is about 0 5 volts terminal 13 Diagnostic 15 Slowly increase the Main Current Limit setting up to about 20 FLC ie not more than 1 volt at Diagnostic test position 24 Since the Total Setpoint is set to 0 5V the motor speed should increase to only 5 of full speed If this speed is exceeded reversed connection of the tach o...

Page 64: ...esponsive performance under most load conditions Thus if instability is observed it is important to first check the load and couplings If there is a cyclic variation of the armature current check the mechanical couplings to the load this is a common cause of apparent instability in either the speed or motor current If speed instability is present check whether the repetition rate of the instabilit...

Page 65: ...emain steady If necessary adjust P8 and P9 slowly to obtain a Critically Damped performance ie the fastest response possible without overshoot as shown in Figure 3 Figures 1 and 2 show typical armature current waveforms where P8 and P9 are incorrectly set and indicate the adjustment required to improve the drive performance to conform with that of Figure 3 In general clockwise rotation of the pres...

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Page 67: ...hown in Curves a and b Figure 4 11 When the Speed Loop adjustment is completed reset Option Switch S8 4 to its original position 12 If the Speed Setpoint is applied via the Setpoint Ramp then the acceleration and deceleration rates of the drive in response to a change of input are individually adjustable by the Positive and Negative Rate presets P1 and P2 The fastest rates are achieved by setting ...

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Page 69: ...to determine causes of fault conditions it is essential to follow the normal setting up procedure for the drive as set out in the appropriate sections of this manual If you reach a stage in the set up procedure where the required conditions are not satisfied FIRST Look at the DRIVE CONDITION INDICATORS and refer to the Indicator Description Chart Section 8 4 SECOND Look at the DRIVE CONDITION INDI...

Page 70: ...ved NOTES a The READY signal depend upon each of the following signals being in its enabled condition i Single phase auxiliary supply On Off LED1 ii 45 65HZ Enable Inhibit LED2 iii 3 Phase Main Supply On Off LED3 iv Overcurrent trip LED4 v Motor Thermistor Microtherm DIAGNOSTIC 6 vi Field Fail DIAGNOSTIC 7 vii Auxiliary Enable DIAGNOSTIC 8 viii Start Instruction DIAGNOSTIC 9 b The ENABLE signal de...

Page 71: ...CONDITION B NO AUXILIARY SUPPLY CHECK 1 Auxiliary AC supply voltage on terminal D9 with respect to terminal D10 2 Auxiliary supply fuse F1 C PRESET BOARD NOT FITTED CHECK 1 Preset board inserted correctly E DRIVE INCORRECTLY INDICATES SHAFT ROTATING CHECK 1 Speed feedback signal diagnostic 16 2 Voltage on terminal 3 with respect to terminal 4 3 Voltage on terminal 2 with respect to terminal 1 4 Pr...

Page 72: ... PRESENT BUT DRIVE NOT RECEIVING 3 PHASE CHECK 1 Main contactor is pulled in 2 Contactor coil connections terminals D11 and D12 3 Coil voltage is correct 4 Coil resistance i e not open circuit 5 All three phases present on drive input terminals L1 L2 and L3 WARNING High voltages appear on these terminals 6 Fuses F2 F3 and F4 WARNING Isolate Drive from supply before checking I ALARM CONDITION SPECI...

Page 73: ... 2 That the total Setpoint is positive in 591A units 3 Main current limited diagnostic 24 is not at zero 4 Auxiliary current limits diagnostics 22 and 23 are not at zero 5 That the current demand is not isolated diagnostic 19 6 Motor armature connections with supplies isolated 7 Tacho connections correct diagnostics 15 and 16 8 Motor not stalled Diagnostic 26 indicates armature current FOR TORQUE ...

Page 74: ...tent momentary loss of Supply WHERE AC SUPPLY TO THE FIELD RECTIFIER IS EXTERNAL CHECK 7 AC voltage on terminal D4 and D1 FOR FORCE VENTILATED CONTROLLERS ONLY CHECK 8 Rotation of fans as stack thermal trip is in series with field fail N ALARM CONDITION OVERCURRENT FAULT IF SETTING UP DRIVE FOR FIRST TIME OR SETTINGS HAVE BEEN ADJUSTED INDICATES EXTREME INSTABILITY CAREFULLY FOLLOW DRIVE SETTING U...

Page 75: ... Inhibit 15V 0V 6 MOTOR THERMISTOR MICROTHERM Motor temperature correct Motor over temperature 15V 0V 7 FIELD FAIL Notes 1 This signal is interlocked with the internal temperature sensor force ventilated units only and the internal ACCT connectors 2 Internally supplied field will normally excite when the 3 phase power is connected to the drive i e only in the run condition with the main contactor ...

Page 76: ...ed inputs Variable Input 100 forward speed demand Zero speed or terminal 12 not used 100 reverse speed demand 10V 0V 10V 15 TOTAL SETPOINT This is the sum of all the speed demand signals i e Input No 1 plus Input No 2 plus Setpoint Ramp Input if S8 3 is closed minus Input No 3 It is clamped to a maximum output of 11V Variable Signal 100 forward speed demand Zero speed 100 reverse speed demand 10V ...

Page 77: ...ut Disconnect Input 0V 15V 22 AUXILIARY CURRENT LIMIT POSITIVE Connects directly to terminal 22 Note 1 This positive current limit only operates up to the limit set by the Main Current Limit preset P7 at Diagnostic 24 2 If no special limit is required leave terminal 22 open circuit Terminal 22 open circuit Variable Input Positive current limit 200 FLC Positive current limit zero FLC Full Load Curr...

Page 78: ...d the setting of the Main Current Limit Potentiometer P7 0 to 10V 25 TOTAL CURRENT DEMAND INVERTED This is the net current demand signal inverted It is limited by the current limit settings and the overload inverse time characteristic It is held to zero except in the run condition when it is released by the Main System Enable The Main System Enable depend on the Run Inhibit signal LED5 and on the ...

Page 79: ...he Run Inhibit signal LED5 and on the Standstill Logic if switch S8 2 is closed Signal value is limited if no tach feedback signal is present in order to help prevent over speeding of the motor Variable Signal in run condition Positive phase angle 590A 598A only Zero phase angle Negative phase angle Tach loss i e No tach signal up to 10V 0V up to 10V Limited to 4 7V 0 2V This manual was downloaded...

Page 80: ...ransformers with the third ac line current being derived from the measured two The ac feedback is rectified and fitted with a selected burden to yield the desired voltage signal for a given current level as per old board CONTACTOR SUPPLY See Circuit Diagram HJ387075D The controller needs a power contactor DC or AC in series with the main power path to ensure correct power up sequencing This contac...

Page 81: ...res connected to stake F16 and yellow and violet wires connected to stake F8 upper left part of board c Grey wire connected to terminal D3 F6 field negative supply and orange wire connected to terminal D4 F7 field positive supply upper left part of board d Red orange and yellow gate wires located on the upper left part of the board e Green and yellow RFI ground wire F17 upper right part of board f...

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Page 85: ...moved and connected to staging posts provided The internal wiring links Red and Yellow are identified by the following procedure a Isolate the Drive b Loosen control board fixing screws 2 off and orientate control board to allow access to power board c Identify internal field supply link colour Red where it is connected by Faston at the left hand side of Terminal D1 Remove this link from the fasto...

Page 86: ...field 2 and it would be incorrect for Eurotherm Drives to apply the CE mark or produce an EC Declaration of Conformity in respect of EMC It is the manufacturer supplier installer of the relevant apparatus with the intrinsic function to the end user who must demonstrate conformance to the EMC directive However in a minority of cases single drives may have intrinsic function to the end user An examp...

Page 87: ...992 AND prEN50082 2 1992 EMC INSTALLATION GUIDELINES STATED IN MANUAL EMC CHARACTERISTICS STATED IN MANUAL OPTIONAL E D FILTERS AVAILABLE TO ASSIST USERS IN CONFORMANCE WITH THE EMC DIRECTIVE A GLOBAL EMC SOLUTION MAYBE ADVANTAGEOUS CEMEP VALIDITY FIELDS 2 3 AND 4 THE E D MANUFACTURERS DECLARATION FOR EMC IS VALID FOR THE SPECIFIED MODULE WHEN INSTALLED CORRECTLY NO EMC CE MARK APPLIED TO E D MODU...

Page 88: ...this case the required emission levels must be adhered to at the point of supply to the effected neighbouring installation see below EMC measures do not have to be implemented If interference in a neighbouring installation occurs the operator is responsible for taking measures to prevent interference In this case the required emission levels must be adhered to at the point of supply to the effecte...

Page 89: ...th the EMC installation instructions in this Product Manual chapter 4 The Class A limit allows product to be used in industrial EMC environments Refer to Consideration of EMC environments in this chapter for more details The specified EMC filters for the 590 drive modules are summarised in table A and B in Chapter 4 EMC Installation guidelines The fitment of the specified EMC filter and line choke...

Page 90: ... 2 1994 and for immunity prEN50082 2 1992 as previously indicated Manufacturers suppliers installers of relevant apparatus may use this compliance as a basis for their own justification of overall compliance with the EMC Directive If it is the responsibility of the manufacturer supplier installer to establish EMC conformity and to CE mark There are three methods of demonstrating conformity 1 Self ...

Page 91: ...ress as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment is in accordance with the relevant clauses from the following standards BSEN50081 2 1994 BSEN50082 1 1992 draft prEN50082 2 1992 The above Electronic Products are components to be incorporat...

Page 92: ...or 591A Block 3 10 Digits identifying the specific Part see list of available spares below Block 4 4 Digits identifying the DC output current rating see section 3 Block 5 1 Digit identifying the nominal 3 Phase AC power supply voltage see section 3 Block 6 1 Digit identifying the auxiliary AC control supply see section 3 Block 7 2 Digits identifying special options 0 No special options 01 to 98 Do...

Page 93: ...YRISTOR THYRISTOR THYRISTOR THYRISTOR THYRISTOR THYRISTOR CONTACT E D Ltd FIELD REGULATOR FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD THYRISTOR FIELD_THY FIELD DIODE FIELD_DIOD AUXILARY FUSE FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX CODING FUSE FUSE_CODE FUSE_CODE FUSE_CODE FUSE_CODE FUSE_CODE FUSE_...

Page 94: ...YRISTOR THYRISTOR THYRISTOR THYRISTOR THYRISTOR THYRISTOR CONTACT E D Ltd FIELD REGULATOR FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD_REG FIELD THYRISTOR FIELD_THY FIELD DIODE FIELD_DIOD AUXILARY FUSE FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX FUSE_AUX CODING FUSE FUSE_CODE FUSE_CODE FUSE_CODE FUSE_CODE FUSE_CODE FUSE_...

Page 95: ...g program especially tailored for your requirement 12 2 CUSTOMER ASSISTANCE FACILITIES Eurotherm Drives operate a range of customer assistance facilities Sales Service Commissioning Repairs Technical Training System Design Build PLEASE BEFORE MAKING CONTACT WHAT IS THE PRODUCT WHAT IS THE MODEL NUMBER WHAT IS THE SERIAL NUMBER FAULT LOG REPORT COMMISSIONING PARAMETERS MOTOR NAME PLATE DETAILS A LE...

Page 96: ...ted circuit board No yes The printed circuit board should be disposed of in one of two ways 1 High temperature incineration minimum temperature 1200o C by an incinerator authorised under parts A or B of the Environmental Protection Act 2 Disposal in an engineered land fill site that is licensed to take aluminium electrolytic capacitors Do not dispose of in a land fill site set aside for domestic w...

Page 97: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 98: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 99: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 100: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 101: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 102: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 103: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 104: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 105: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 106: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 107: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 108: ...This manual was downloaded on www sdsdrives com 44 0 117 938 1800 info sdsdrives com ...

Page 109: ...10 Warnings and Instructions page added This is a product supply 12 2 Added Disposal and Packaging information Pages Warnings and Instructions 2 1 2 2 4 24 Replaced prEN50178 1995 with EN50178 1998 13114 10 6 Replaced Certificates with updated version 13908 Page 2 1 Added Output Controls and re worded Adjustments paragraph Page 2 2 replaced Electrical Ratings with Power and re worded entire sectio...

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