Eton VECTOR 250 - SERVICE, Service Manual

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7-2 Precautions in Operation
General Information
y
Both cylinder and piston service cannot be carried out when engine mounted on frame.
Specification of CYLINDER
Item Standard Limit
ID 70.995~71.015 71.100
Cylinder
Bend - 0.050
Top ring 0.015~0.050 0.090
Clearance between piston
rings
2
nd
ring 0.015~0.050 0.090
Top ring 0.150~0.300 0.500
2
nd
ring 0.300~0.450 0.650
Ring-end gap
Oil ring side rail 0.200~0.700 -
OD of piston (2
nd
) 70.430~70.480 70.380
Clearance between piston and cylinder 0.010~0.040 0.100
Piston/
Piston ring
ID of piston pin boss 17.002~17.008 16.970
OD of piston pin 16.994~17.000 16.960
Clearance between piston and piston pin 0.002~0.014 0.020
ID of connecting rod small-end 17.016~17.034 17.064
7-3 Trouble Diagnosis
Low or Unstable Compression Pressure
y
Cylinder or piston ring worn out
Knock or Noise
y
Cylinder or piston ring worn out
y
Carbon deposits on cylinder head top-side
y
Piston pin hole and piston pin wear out
Smoking in Exhaust Pipe
y
Piston or piston ring worn out
y
Piston ring installation improperly
y
Cylinder or piston damage
Engine Overheat
y
Carbon deposits on cylinder head top side
y
Cooling pipe clogged or not enough in coolant
flow