Epson SC-B7000 Series Service Manual Download Page 128

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SC-F7000 Series/SC-B7000 Series

Revision A

MAINTENANCE

When left unused/transportation

128

Confidential

5.3.2 Transportation

When moving or transporting the printer, the following should be carried out by
serviceman.

5.3.2.1 Preparation before transportation

REQUIRED TOOLS

Stubby screwdriver

Screwdriver

Cleaning cartridge (x4)

USB cable

Service program

Communication Driver

PROCEDURE

1. Turn on the printer.

2. Discard the waste ink.

3. Reset the counter for the waste ink bottle from the control panel.

Maintenance

Waste Ink Counter

[OK]

4. Turn off the printer.

5. Start the printer in the Serviceman Mode.

Turn on the printer while pressing

[Menu]

[Back]

[OK]

6. Remove all the ink tanks and chip units and discard them.

(Page 79)

7. Lower all the lock levers.

8. Start the service program and select

Treatment for transfer (Before transfer)

from

ADJUSTMENT (Sequence).

9. Select

Ink eject

Select

All channels

and press the

[Run]

button to discharge ink.

10. Select

Activation of Cleaning cartridge

Select

All channels

, and press the

[Run]

button to make the cleaning cartridge

available.

(Page 115)

11. Turn off the printer.

12. Install the cleaning cartridges.

(Page 79)

13. Turn on the printer.

14. Discard the waste ink.

15. Reset the counter for the waste ink bottle from the control panel.

Maintenance

Waste Ink Counter

[OK]

16. Select

Tube inner cleaning.

Select

All channels

and press the

[Run]

button to charge the cleaning liquid.

17. Discard the waste ink.

18. Reset the counter for the waste ink bottle from the control panel.

Maintenance

Waste Ink Counter

[OK]

19. Turn off the printer.

20. Remove all the cleaning cartridges.

(Page 79)

21. Lower all the lock levers.

22. Start the printer in the Serviceman Mode.

Turn on the printer while pressing

[Menu]

[Back]

[OK]

23. Select

Ink eject

Select

All channels

, and press the

[Run]

button to run the ink eject.

(Page 116)

24. Install the four cleaning cartridges to prevent the foreign materials from intruding

the ink holder.

(Page 79)

25. Turn off the printer.

Summary of Contents for SC-B7000 Series

Page 1: ...SC F7000Series SC B7000Series Large Format Color Inkjet Printer SERVICE MANUAL SEIJ12010 Confidential ...

Page 2: ... of this manual However should any errors be detected SEIKO EPSON would greatly appreciate being informed of them The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof EPSON is a registered trademark of SEIKO EPSON CORPORATION General Notice Other product names used herein are for identification purpose only and ma...

Page 3: ...EMBLING OR ASSEMBLING A PRODUCT MAKE SURE TO WEAR GLOVES TO AVOID INJURY FROM METAL PARTS WITH SHARP EDGES WARNING 1 REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN 2 MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE LISTED ON THE SERIAL NUMBER RATING PLATE IF THE EPSON PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOU...

Page 4: ...res for the troubleshooting CHAPTER 3 DISASSEMBLY ASSEMBLY Describes the step by step procedures for disassembling and assembling the product CHAPTER 4 ADJUSTMENT Provides Epson approved methods for adjustment CHAPTER 5 MAINTENANCE Provides preventive maintenance procedures and the lists of Epson approved lubricants and adhesives required for servicing the product CHAPTER 6 APPENDIX Provides the f...

Page 5: ...f equipment May indicate an operating or maintenance procedure practice or condition that is necessary to accomplish a task efficiently It may also provide additional information that is related to a specific subject or comment on the results achieved through a previous action Indicates an operating or maintenance procedure practice or condition that if not strictly observed could result in injury...

Page 6: ...Confidential Revision Status Revision Date of Issue Description A March 14 2013 First release ...

Page 7: ...Error 39 2 6 2 Wrong ink mixture error 39 2 7 Trouble on Service Program 41 2 8 Trouble on NVRAM Viewer 41 Chapter 3 DISASSEMBLY ASSEMBLY 3 1 Overview 43 3 1 1 Precautions 43 3 1 2 Cautions After Assembling 45 3 1 3 Orientation Definition 45 3 1 4 Recommended Tools 46 3 2 Parts Diagram 47 3 3 Disassembly Flowchart 55 3 4 Disassembly and Assembly Procedure 56 3 4 1 Preparation for Servicing 56 3 4 ...

Page 8: ...9 4 13 2 PF Scale Check 119 4 13 3 Manual Adjustment for Media Feeding 120 4 14 Boards Related Checks and Adjustments 121 4 14 1 Main Board initial setting 121 4 14 2 RTC USB ID Input 121 4 14 3 MAC Address Input 121 4 14 4 Serial Number Input 121 4 14 5 Board Replacement Date Time Setting 121 4 15 Other Printer Checks and Adjustments 122 4 15 1 USB Port and Network Communication Check 122 4 15 2 ...

Page 9: ...Confidential C H A P T E R 1 PRODUCTDESCRIPTION ...

Page 10: ...upports high capacity roll paper up to 80 kg by using optional heavy roll media system C A U T I O N Wear protective eyewear gloves and mask when refilling ink tanks or replacing the waste ink bottle If ink adheres to your skin immediately wash it off with plenty of soap water Consult a physician if any problem such as irritation appears If ink gets into your eyes wash immediately with clean water...

Page 11: ... DESCRIPTION Product Description 11 Confidential Improvement of reliability durability Head life 6 840 billion shots 1 line Ink flow rate 270 L BK M Operating life of the printer 3 years or 67 500 m2 64 inches 720x720 dpi Bi d Figure 1 1 External View ...

Page 12: ...5 C recommended 15 to 25 C Storage before unpacking 20 C to 60 C no more than 120 hours at 60 C within a month at 40 C Storage after unpacking 20 C to 40 C within a month at 40 Humidity Operating 20 to 80 recommended 40 to 60 Non condensing When storing packed unpacked 5 to 85 Non condensing Row Product A B C D E F G H I J SC F7000 Series C Y M BK BK M Y C SC B7000 Series C M Y BK BK Y M C Table 1...

Page 13: ...to the local industrial waste disposal standards and ordinances in your country Table 1 5 Ink Pack Item Specification Form Dedicated ink pack standing pouch Ink colors Black system Black Color system Yellow Magenta Cyan Cartridge life See the date printed on the package at normal temperature Guaranteed life after installation 25 days from the day that the ink tank was refilled from the ink pack St...

Page 14: ... total of the values selected for Print Start Position and Side Margin Right in the setup menu The default value is 5mm Chose a Print Start Position or Side Margin Right over 10 mm when using media holding plates Figure 1 2 Printable area Table 1 6 Supported Media Item Specification Standard Roll Media System Heavy Roll Media System Roll core size 2 or 3 inch Roll outer diameter Up to 300 mm Media...

Page 15: ...t Figure 1 4 Installation Room Requirement Table 1 7 Dimensions Description Width Depth Height Stored 2 620 mm 915 mm 1 311 mm Maximum 2 620 mm 1 259 mm 1 650 mm Depth Height Width Table 1 8 Weight Item SC F7000 Series SC B7000 Series Main body 145 kg Standard Roll Unit 19 5 kg Standard Reel Unit 21 5 kg Standard 21 5 kg Option Legs 32 kg Optional Heavy Roll Media Feeding Unit Roll 18 5 kg Optiona...

Page 16: ...de 3 Roll core holder 4 Tensioner 5 Roll core holder locking screw 6 Roll support 7 Auto switch 8 Manual switch 9 Casters 10 Waste ink bottle holder 11 Adjuster 12 Waste ink bottle 13 Waste ink tube 14 Ink tank 15 Slider 16 Lock lever 17 Chip unit check lamp 18 AC inlet 19 LAN port 20 USB port 21 Maintenance cover right 22 Media loading lever 23 Alert lamp 24 Control panel 25 Front cover Table 1 9...

Page 17: ...ications 17 Confidential SLIDER Figure 1 6 Front Side INSIDE Figure 1 7 Inside Table 1 10 Slider No Name 1 Slider 2 Ink inlet cover 3 Chip unit Table 1 11 Inside No Name 1 Print head 2 Media holding plate 3 Cutter groove 4 Pressure rollers 5 Platen 6 Wiper cleaner 7 Caps 8 Wiper ...

Page 18: ...ies Revision A PRODUCT DESCRIPTION Hardware Specifications 18 Confidential BACK Figure 1 8 Back Table 1 12 Back No Name 1 Drive switch 2 Roll holder 3 Roll holder fixing screw 4 Lift lever 5 Loading guide 6 Roll support 7 Handle ...

Page 19: ...buttons Specifies the entering character position when registering the setting name or setting IP address in the Setup Menu 8 Media Feed buttons Advances rewinds the media Hold down button to advance the media up to 3 m Hold down button to rewind the media up to 20 cm Selects the menu or the set value while the Setup Menu is displayed 9 OK button Determines the items or the settings 10 button When...

Page 20: ...30 will be displayed When RIP Settings is selected 0 will be displayed The icon of platen gap changes depending on the setting value as shown below 1 5 2 0 2 5 The media remaining is not displayed if Off is selected for Remaining Setup in the Media Remaining menu 1 2 3 4 3 Chip unit status The status of the chip unit is indicated as follows Ready to print An error occurred The chip unit could not ...

Page 21: ...he printer prints the media setting stored in the one of selected number To store the media setting in one of the numbers set it in Customize Settings 1 to 30 Media Setup Numbers Customize Settings Current Settings Changes the current media setting The items which can be changed depend on which setting is selected RIP Settings or media number For the items refer to RIP Settings or the row of 1 to ...

Page 22: ...reases appear in media during printing The higher the value the greater the tension 1 to 30 Media setting bank Setting Name Names to the storing media setting within 18 characters of the one byte alphabet and numbers Giving a name for easy identification is recommended Feed Adjustment Manual Executes this setting when a banding horizontal strip shaped patterns uneven colors or lines cannot be solv...

Page 23: ...dia is rolled Printable Side In Tension Measurement Periodically Choose Periodically or Every page to have the printer automatically monitor and adjust media tension during printing for optimal results Off to disable automatic tension adjustment Periodically is recommended in most circumstances The printer may however be unable to adjust tension appropriately for some media resulting in excessive ...

Page 24: ...t Start Position When Side Margin Right is set already the margin is the value set in Side Margin Right plus the first value The media s right end depends on Media End Check setting in the Setup Menu as follows When Media End Check is On Right end of the media When Media End Check is Off Right end standard position the position up to Platen through the center of the media set position attached on ...

Page 25: ...inter is printing or in the sleep mode Periodical Cleaning is performed after finishing the job or mode In addition the time counter is cleared in the timings listed below When this printer is turned On When the set value of this setting is changed When All Nozzles Cleaning is performed manually 1 240 hours Medium Off 1 240 hours Heavy Off 1 240 hours Power Off 1 240 hours Cleaning Cycle Off Selec...

Page 26: ... the Wiper Cap or Print Head Moving the Print Head manually causes Print Head failure Waste Ink Counter Execute Resets Waste Ink Counter in this setting after emptying the Waste Ink Bottle Resets Waste Ink Counter only when emptying the Waste Ink Bottle Doing not so results in incorrect display for disposal period of the waste ink Print Logs Print Job Log Sheet Print Prints the information about t...

Page 27: ...rence Unit Length m Selects the unit of length to be used for various length information ft in Alert Sound Setting On Enable On or disable Off the buzzer that sounds when an error occurs Off Alert Lamp Setting On Selects On to inform an error and alert or Off to set it to off This setting informs with turning the Alert Lamp On Off Off Reset All Settings Yes When this is set to Yes returns all sett...

Page 28: ...e SERVICEMAN MODE MENU LIST Menu Explanation Class 1 2 3 Mecha Adjustment Rear AD Adjusts the AD value of the PE Sensor CR Un Cap Unlocks or re locks the carriage and uncaps re caps the Print Head LCD RGB Check Red Checks the operation of the LCD Green Blue Panel Check Checks the operation of the buttons and the LEDs Sensor Check PE Checks the operation of sensors ILS Life CR PG PGtyp Used only in...

Page 29: ... 29 Confidential Life PF Feed Amount 1 Used only in manufacturing processes Not used in service operations Feed Speed 1 PS1 PS2 PS3 PS4 Feed Amount 2 Feed Speed 2 PS1 PS2 PS3 PS4 Wait Fan Life Count APG PG PGtyp PG PG Wait Life Count Display Count Menu Explanation Class 1 2 3 ...

Page 30: ...Confidential C H A P T E R 2 TROUBLESHOOTING ...

Page 31: ... 1 2 Recurrence check of the trouble Check if the trouble the user claims recurs with the returned printer If the F W was not the latest with the user s agreement update the F W to the latest one and check if the trouble recurs 2 1 1 3 Check for the counter values history Download NVRAM and check the following with NVRAM Viewer For the check method see p99 Counter history of the periodic replaceme...

Page 32: ...your company local office s policy 2 1 3 2 If necessary to escalate the trouble case Make a report with the following data Backed up NVRAM data For bad print quality a print sample with the marked symptom and a printed test pattern For faulty parts the faulty parts themselves and a photos of the troubling section Information on the user the repair listed below This is a format of the escalation re...

Page 33: ...ar the end of life 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 00000002 Damper Kit Ink path Near the end of life 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 00000004 Damper Kit Self sealing valve Near the end of life 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 00000008 Reserved 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 00000010 Print head Near the end of life 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 00000020 Reserved 0 0 ...

Page 34: ...otor overload error Refer to the service manual of SC S30600 series 122D PF Motor driving time out error Refer to the service manual of SC S30600 series 122E PF Motor velocity deviation error Refer to the service manual of SC S30600 series 122F PF Motor lock error Refer to the service manual of SC S30600 series 131B Head driver transmission gate overheat error Refer to the service manual of SC S30...

Page 35: ...l of SC S30600 series 159D ATC Motor driving time out error Refer to the service manual of SC S30600 series 159E ATC Motor velocity deviation error Refer to the service manual of SC S30600 series 159F ATC Motor lock error Refer to the service manual of SC S30600 series 1610 Roll Reel Units mismatch error Refer to the service manual of SC S30600 series 1611 Roll Unit undetectable error Refer to the...

Page 36: ...rvice manual of SC S30600 series 200D System interrupt watchdog time out error Refer to the service manual of SC S30600 series 3000 AC shut off Refer to the service manual of SC S30600 series Dxxy Service call for FW debugging Refer to the service manual of SC S30600 series Fxxx CPU related service call Refer to the service manual of SC S30600 series 15A9 Reel Motor oscillation error Refer to the ...

Page 37: ...p wiper or wiper rail Page 132 7 Remove the ink tank of the clogging ink color and the other ink tank of the corresponding color combination given below Page 79 8 Lower the lock levers 9 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 10 Select Ink Eject Select the corresponding color rows and press the Run button to run the ink eject Page 116 11 Select Act...

Page 38: ... Select Switch between Ink cartridges and Ink tanks Select the corresponding color rows and Ink tank and press the Run button to validate the ink tanks Page 114 26 Turn off the printer 27 Install the new ink tanks Page 79 28 Install the chip units and then pour ink into the ink tanks 29 Turn on the printer 30 Discard the waste ink 31 Reset the counter for the waste ink bottle from the control pane...

Page 39: ... corresponding color combination given below Page 79 Table 2 3 Ink End Error Cause Remedy Foreign material came in from the spout of the ink tank and it caused filter clogging inside the printer and blocked ink flow then Ink End Error occurred Replace the ink tank with a new one Discard the old tank and the ink inside the tank Installation of the ink tank is not appropriate so ILS cannot be detect...

Page 40: ... the control panel Maintenance Waste Ink Counter OK 19 Remove the cleaning cartridges 20 Lower the lock levers 21 Turn off the printer 22 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 23 Select Ink Eject Select the corresponding color rows and press the Run button to eject the cleaning liquid Page 116 24 Select Switch between Ink cartridges and Ink tanks ...

Page 41: ...ies Revision A TROUBLE SHOOTING Trouble on Service Program 41 Confidential 2 7 Trouble on Service Program Refer to the service manual of SC S30600 series 2 8 Trouble on NVRAM Viewer Refer to the service manual of SC S30600 series ...

Page 42: ...Confidential C H A P T E R 3 DISASSEMBLY ASSEMBLY ...

Page 43: ...e disassembly or reassembly of the product read the following precautions given under the headings WARNING and CAUTION W A R N I N G When the Front Cover is opened the CR Motor and the PF Motor are stopped by the safety interlock mechanism When you need to work with the safety interlock disabled be extremely careful to ensure your safety and make sure to turn the safety interlock back on when fini...

Page 44: ... Board or Power harnesses and such make sure to visually check if any harness is caught in between or any wrong connection exists C A U T I O N Locate the printer on a stable and flat surface Use only recommended tools for disassembly assembly or adjustment of the printer Apply lubricants and adhesives as specified Be careful not to soil the printer or the floor with the leaked ink when removing t...

Page 45: ...nents or parts correctly and securely Use extreme care when connecting FFCs flexible flat cables Improper connection of the FFCs such as inserting them diagonally into the connectors could cause short circuiting and lead to breakdown of the electric elements on the boards When reassembling the printer make sure to route the FFCs and other cables as specified in this chapter Failure to do so may ca...

Page 46: ...driver No 2 25 cm or longer shaft length The one with a magnet is recommended Parts in general Stubby driver with 4 cm or shorter shaft length The one with a magnet is recommended APG Unit Platen Heater Ratchet screwdriver Short type with a 20 mm or shorter head Driven Roller Gear Tweezers Nothing in particular Parts in general C ring pliers To remove C rings φ25 Roll Paper Holder Acetate tape To ...

Page 47: ...dential 3 2 Parts Diagram Figure 3 2 Housing Panel Unit p 58 Right Upper Cover p 58 Right Front Cover p 58 Right Lower Cover p 58 Left Rear Cover p 58 Left Upper Cover p 58 Left Front Cover p 58 Left Cover p 58 Left Lower Cover p 58 Upper Cover p 58 Board Box Cover p 58 Right Cover p 58 ...

Page 48: ...e Cover Sensor p 58 Detects the Open Closed status of the Right Maintenance Cover Front Cover R Sensor p 58 Detects the Open Closed status of the Front Cover Front Cover L Sensor p 58 Detects the Open Closed status of the Front Cover L Maintenance Cover Sensor p 58 Detects the Open Closed status of the Left Maintenance Cover ...

Page 49: ...wer Supply Board p 59 Generates the DC voltage for this printer from the AC power supply Sub D Board p 59 Relays the connection between the Main Board and the Print Head Sub E Board p 59 Controls heaters Sub M Board p 59 Relays the connection between the Main Board and the CR Motor Box Cooling Fan p 59 Cools the air inside the Power Supply Board Box Sub Board p 59 Relays the connection between the...

Page 50: ... Unit CR HP Sensor p 70 Detects the home position of the CR Unit CR Encoder p 70 Detects the pattern of the CR Scale to control the position of the CR Unit APG Motor p 70 PG HP Sensor p 70 Detects the origin position of the platen gap PW Sensor p 78 Detects the width of paper on the platen This is a reflective photo interrupter and detects the difference of the amount of reflection between paper w...

Page 51: ...ion and the sucking section and maintains the Print Head Ink Holder p 73 Stores ink cartridges and includes the following mechanism and parts Pressure mechanism Sensor Motor Ink Level Sensor LED Cartridge Cover Sensor SUB G Board Ink Tube p 78 Wiper p 57 Cleans the nozzle surface of the Print Head Wiper Cleaner p 57 Wipes off ink attached on the Wiper Ink Tank Holder ...

Page 52: ...on of the Media Loading Lever PF Motor p 81 The motor to drive the Feed Roller PF Scale p 81 PF Timing Belt p 81 Detects the PF Scale pattern to control the paper feeding operation of the PF Motor PF Timing Belt p 81 Driven Roller Assy p 81 Suction Fan p 81 Sucks paper to the platen so as to stabilize the position of paper when printing PE Sensor p 81 Detects the loaded media Driven Roller Gear p ...

Page 53: ...y p 82 Roll Paper Holder p 82 Sub F Board Roll p 82 Relays the connection between the Main Board and the Roll Unit See 6 1 Block Wiring Diagram p138 for specific connections to the concerning parts components ATC Motor p 82 Feeds forward normal rotation and rewinds reverse rotation the roll paper to generate back tension ATC Auto Tension Control ...

Page 54: ... F Board Reel p 83 Relays the connection between the Main Board and the Reel Unit See 6 1 Block Wiring Diagram p138 for specific connections to the concerning parts components Reel Motor p 83 Rewinds the media Tension Bar Upper Sensor Tension Bar Lower Sensor p 83 Detects the position of the Tension Bar to control the rewinding operation of the Reel Motor ...

Page 55: ...SC F7000 Serie SC B7000 Series Revision A DISASSEMBLY ASSEMBLY Disassembly Flowchart 55 Confidential 3 3 Disassembly Flowchart Refer to the service manual for SC S30600 series ...

Page 56: ...embly Procedure This section describes procedures for disassembling the components allowed to be disassembled Unless otherwise specified disassembled units or components can be reassembled by reversing the disassembly procedure 3 4 1 Preparation for Servicing 3 4 1 1 Unlocking the CR Unit Refer to the service manual for SC S30600 series ...

Page 57: ... 4 Hold the Wiper with your hand and tilt it leftward to remove it Figure 3 10 Removing the Wiper 3 4 2 2 Wiper Cleaner 1 Turn the printer on 2 Press the Menu button select Head Maintenance and press the OK button The CR Unit moves to the left end 3 Open the Right Maintenance Cover 4 Push the handle of the Wiper Cleaner to disengage the hook and remove the Wiper Cleaner in the direction of the arr...

Page 58: ...e manual for SC S30600 series 3 4 3 7 Left Upper Cover Refer to the service manual for SC S30600 series 3 4 3 8 Left Front Cover L Maintenance Cover Sensor Refer to the service manual for SC S30600 series 3 4 3 9 Left Cover Refer to the service manual for SC S30600 series 3 4 3 10 Left Lower Cover Refer to the service manual for SC S30600 series 3 4 3 11 Upper Cover Refer to the service manual for...

Page 59: ...vice manual for SC S30600 series 3 4 4 3 Power Supply Board Refer to the service manual for SC S30600 series 3 4 4 4 Sub Board Refer to the service manual for SC S30600 series 3 4 4 5 Sub D Board Refer to the service manual for SC S30600 series 3 4 4 6 Sub E Board Refer to the service manual for SC S30600 series 3 4 4 7 Sub M Board Refer to the service manual for SC S30600 series 3 4 4 8 Box Cooli...

Page 60: ...ie SC B7000 Series Revision A DISASSEMBLY ASSEMBLY Disassembly and Assembly Procedure 60 Confidential 3 4 5 Carriage Mechanism Ink System Mechanism 3 4 5 1 CR Cover Refer to the service manual for SC S30600 series ...

Page 61: ...column side Press the Run button The CR lock is released and the CR Unit moves to the full side then the printer turns off automatically p56 REPLACEMENT 1 Remove the Left Rear Cover p58 2 Remove the Left Upper Cover p58 3 Remove the CR Cover p60 4 Remove the three screws that secure the Damper Kit A Silver M3x10 screw 3 pcs 5 Remove the clamp 6 Remove the two screws that secure the Ink Path Holder...

Page 62: ...ls and press the Run button to perform CL3 4 Select Nozzle Check Select Nozzle Check Pattern Print and press the Run button to perform the nozzle check p109 5 Select Switch between Ink cartridges and Ink tanks Select All channels and Ink Cartridge for service and press the Run button to validate the ink tanks p114 6 Turn off the printer 7 Turn on the printer 8 Confirm that there are no errors Join...

Page 63: ... Switch between Ink cartridges and Ink tanks Select All channels and Ink Cartridge for service and press the Run button to make Ink Cartridge for service available Figure 3 13 Switch between Ink cartridges and Ink tanks screen A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p86 and make sure to perform the specifi...

Page 64: ...ink tank Figure 3 14 Screws that secure the ink tank 8 Remove the two screws and remove the ink tank guard Figure 3 15 Ink tank guard 9 Remove the ink tanks 10 Loosen the four screws inside the ink holder Figure 3 16 Screw position 11 Confirm the hooks plates shown below are evenly lowered Figure 3 17 Plates Ink tank guard C A U T I O N Just loosen the screws but do not remove them Hook ...

Page 65: ... Tube inner pressure reduction screen REPLACEMENT 1 Select Auto CR unlock move CR to full column side Press the Run button The CR lock is released and the CR Unit moves to the full side then the printer turns off automatically p56 Figure 3 19 Auto CR unlock move CR to full column side screen 2 Remove the Left Rear Cover p58 3 Remove the Left Upper Cover p58 4 Remove the CR Cover p60 C A U T I O N ...

Page 66: ... clamp 7 Release the FFC from the hooks 8 Remove the two screws that secure the Ink Path Holder Assy B Silver M3x10 2 pcs 9 Lift the Damper Kit to remove it from the CR Unit Figure 3 20 Removing the Damper Kit 10 Attach the hooks of the Damper Kit to the frame as shown Figure 3 21 Temporarily Placing the Damper Kit Damper Kit CR Unit A FFC clamp A B B A Ink Path Holder Assy Hooks FFC Engage these ...

Page 67: ...t Head Figure 3 22 Removing the Print Head 14 Reassemble the printhead and other parts by reversing the disassembly procedure AFTER REPLACEMENT 1 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 2 Select Printer Head Counter Press the Run button to reset the counter Figure 3 23 Printer Head Counter screen Make sure to connect the Head FFCs straight and all t...

Page 68: ...t Media 0 RIP Settings 7 Load a media for adjustment Premium Glossy Photo Paper 250 24 inch length or longer 8 Select Cleaning Select CL3 and all channels and press the Run button to perform CL3 Figure 3 25 Cleaning screen 9 Run the nozzle check from the control panel or from the service program p109 10 Perform the Head Inclination Manual Adjustment CR direction p110 11 Perform the Head Slant Manu...

Page 69: ...n Ink cartridges and Ink tanks screen 18 Turn off the printer 19 Remove the ink cartridges 20 Tighten the four screws loosened in Step 9 21 Confirm that the hooks shown in Figure 3 17 are set up 22 Install the ink tanks 23 Secure the ink tanks with the four screws one each p64 24 Confirm that all the ink tanks are installed properly then lower all the lock levers 25 Secure the ink tank guard with ...

Page 70: ... SC S30600 series 3 4 5 7 CR Scale Refer to the service manual for SC S30600 series 3 4 5 8 CR Timing Belt Refer to the service manual for SC S30600 series 3 4 5 9 CR Motor Refer to the service manual for SC S30600 series 3 4 5 10 CR HP Sensor Refer to the service manual for SC S30600 series 3 4 5 11 CR Encoder Refer to the service manual for SC S30600 series 3 4 5 12 APG Motor Refer to the servic...

Page 71: ...ver M4x8 S tite screw with built in washer 1 pcs Figure 3 27 Removing the Cable Cover 8 Open the clamp 9 Disconnect the cable from the three relay connectors No 36 No 37 and No 79 aa Figure 3 28 Disconnecting from the Relay Connectors A D J U S T M E N T R E Q U I R E D When replacing removing this part refer to 4 1 2 Adjustment Items and the Order by Repaired Part p86 and make sure to perform the...

Page 72: ...hook and remove the Pump Cap Unit avoiding contact with the CR shaft or any other parts 12 Pull out the Waste Ink Tube from the Pump Cap Unit Figure 3 29 Removing the Pump Cap Unit Install the Pump Cap Unit while aligning its screw head with the hole on the frame If they do not match the current attachment position is wrong Align the hook on the Pump Cap Unit with the hole on the frame shown in th...

Page 73: ...rvice p114 9 Turn off the printer 10 Remove all the ink tanks p79 11 Lower all the lock levers 12 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 13 Select Ink Eject Select All channels and press the Run button to run the ink eject p116 14 Turn off the printer REPLACEMENT 1 Remove the nine screws and remove the Ink Tank Holder 2 Remove the Media Loading Lev...

Page 74: ...ure 3 31 Released Cables 12 Disconnect the cable of the Reel Unit 13 Remove the five screws and remove the Right Rear Cover A Silver M4x10 S tite screw with washer 4 pcs B Silver M3x6 screw 1 pcs Figure 3 32 Removing the Right Rear Cover No 42 No 55 No 65 No 1 No 21 Clamp No 42 No 55 No 65 No 1 No 21 A A A A B Cable of the Reel Unit Right Rear Cover ...

Page 75: ...e a waste cloth or the like in advance and be careful not to contaminate the surroundings When removing attaching the screw that secures the joint hold the mounting plate with your hand during the work to prevent the plate from being deformed If the plate becomes deformed flatten it as it was C D D Joint Mounting plate C H E C K P O I N T For removing the screw indicated with a red circle in Figur...

Page 76: ...FFC C H E C K P O I N T Upper side of Holder Rear side of Holder Ink Holder When installing the joint confirm the following Before installing the joint make sure the two Joint Rubbers are attached to it Before attaching the Joint Rubbers let them get wet with cleaning liquid Insert the dowel into the positioning hole Joint Rubbers Positioning hole and dowel ...

Page 77: ...ink charge Select All channels and press the Run button to perform the initial ink charge p118 6 Select Nozzle Check Select Nozzle Check Pattern Print and press the Run button to perform the nozzle check p109 7 Perform cleaning if necessary p109 8 Select Switch between Ink cartridges and Ink tanks Select All channels and Ink Tank and press the Run button to validate the ink tanks p114 9 Turn off t...

Page 78: ...dure 78 Confidential 3 4 5 16 Ink Tube Refer to the service manual for SC S30600 series 3 4 5 17 CR Unit Refer to the service manual for SC S30600 series 3 4 5 18 Oil Pad Holder Refer to the service manual for SC S30600 series 3 4 5 19 PW Sensor Refer to the service manual for SC S30600 series ...

Page 79: ...K TANKS 1 Remove the four screws one each that secure the ink tank Figure 3 35 Screws that secure the ink tank 2 Remove the two screws and remove the ink tank guard Figure 3 36 Ink tank guard 3 Lift the lock levers 4 Remove the ink tanks INSTALLING THE CARTRIDGES 1 Loosen the four screws inside the ink holder C A U T I O N When using the ink tanks cleaning cartridges and ink cartridges for service...

Page 80: ...sion A DISASSEMBLY ASSEMBLY Disassembly and Assembly Procedure 80 Confidential Figure 3 37 Screw position 2 Confirm the hooks plates shown below are evenly lowered Figure 3 38 Plates 3 Install the cartridges 4 Lower the lock levers Hook ...

Page 81: ...e service manual for SC S30600 series 3 4 6 4 PF Encoder Refer to the service manual for SC S30600 series 3 4 6 5 PF Scale Refer to the service manual for SC S30600 series 3 4 6 6 PF Timing Belt Refer to the service manual for SC S30600 series 3 4 6 7 Driven Roller Assy Refer to the service manual for SC S30600 series 3 4 6 8 Suction Fan Refer to the service manual for SC S30600 series 3 4 6 9 PE ...

Page 82: ...Unit Refer to the service manual for SC S30600 series 3 4 7 2 Roll Receiver Assy Refer to the service manual for SC S30600 series 3 4 7 3 Roll Paper Holder Refer to the service manual for SC S30600 series 3 4 7 4 Sub F Board Roll Refer to the service manual for SC S30600 series 3 4 7 5 ATC Motor Refer to the service manual for SC S30600 series ...

Page 83: ...e service manual for SC S30600 series 3 4 8 2 Roll Paper Holder Refer to the service manual for SC S30600 series 3 4 8 3 Sub F Board Reel Refer to the service manual for SC S30600 series 3 4 8 4 Reel Motor Refer to the service manual for SC S30600 series 3 4 8 5 Tension Bar Upper Sensor Tension Bar Lower Sensor Refer to the service manual for SC S30600 series ...

Page 84: ...Confidential C H A P T E R 4 ADJUSTMENT ...

Page 85: ...arts 4 1 1 Precautions Always observe the following cautions whenever making an adjustment on the printer C A U T I O N Always refer to Adjustment Items and the Order by Repaired Part p 86 and make sure to perform all the adjustments listed in the table in the given order Always read and follow the precautions given in each section that explains each adjustment Ignoring the precautions can result ...

Page 86: ... Page CR related parts units CR Motor Replacement 1 Replacement p 70 After replacement 2 Turn the power on in Serviceman mode 3 Reset the motor counter p 102 4 Turn the power off 5 Turn the power on in normal mode 6 CR Belt Tension Check Tensimeter U 507 p 103 7 CR Motor Measurement Automatic Adjustment p 122 8 CR Active Damper Adjustment Automatic p 103 9 Manual Uni d adjustment PGPP p 104 10 Man...

Page 87: ...70 After replacement 2 Turn the power on in Serviceman mode 3 Reset the motor counter p 102 4 APG function check p 103 PW Sensor Replacement 1 Replacement p 78 After replacement 2 Turn the power on in Serviceman mode 3 Reset the sensor counter p 102 CR Encoder Replacement 1 Replacement p 70 After replacement 2 Turn the power on in normal mode 3 CR Belt Tension Check Tensimeter U 507 p 103 4 APG fu...

Page 88: ... column side Replacement 11 Replacement p 63 After replacement 12 Turn the power on in Serviceman mode 13 Reset the Print Head Counter p 102 14 Head ID Input p 109 15 Turn the power off 16 Turn the power on in normal mode 17 Setting 0 RIP Settings p 68 18 Load the media PGPP 19 Cleaning CL3 p 109 20 Nozzle Check PGPP p 109 21 Head inclination manual adjustment CR direction PGPP p 110 22 Head slant...

Page 89: ... on in Serviceman mode 2 Reset the Ink Holder counter p 102 3 Turn the power off 4 Turn the power on in normal mode 5 Dispose of waste ink 6 Reset the waste ink counter Maintenance menu 7 Activate the ink cartridges for service p 116 8 Turn the power off 9 Remove the ink tanks p 79 10 Lower the lock levers 11 Turn the power on in normal mode 12 Ink eject p 116 13 Turn the power off Replacement 14 ...

Page 90: ...pose of waste ink 6 Reset the waste ink counter Maintenance menu 7 Activate the ink cartridges for service p 116 8 Turn the power off 9 Remove the ink tanks p 79 10 Lower the lock levers 11 Turn the power on in Serviceman mode 12 Ink eject p 116 13 Auto CR unlock move CR to full column side Replacement 14 Replacement p 63 After replacement 15 Install the ink cartridges for service p 79 16 Turn the...

Page 91: ...an mode 5 Tube inner pressure reduction p 109 6 Activate the ink cartridges for service p 116 7 Auto CR unlock move CR to full column side Replacement 8 Replacement p 61 After replacement 9 Install the ink cartridges for service p 79 10 Turn the power on in normal mode 11 Cleaning CL3 p 109 12 Nozzle Check PGPP p 109 13 Activate the ink tanks p 114 14 Turn the power off 15 Remove the ink cartridge...

Page 92: ...Suction Fan Adjustment PGPP p 122 Reel Motor for standard roll paper Replacement 1 Replacement p 83 After replacement 2 Turn the power on in Serviceman mode 3 Reset the motor counter p 102 Reel Motor for heavyweight roll paper Replacement 1 Replacement p 83 After replacement 2 Turn the power on in Serviceman mode 3 Reset the motor counter p 102 Roll ATC Motor for standard roll paper Replacement 1 ...

Page 93: ... Close 16 Turn the power on in normal mode 17 Install Slider 18 Model Selection at service program 19 RTC USB ID Input p 121 20 Reset the Main Board exchange counter p 121 21 Verify that the date time settings are correct on the control panel Main Board NVRAM backup NG Before replacement 1 Print Cover Open 2 Remove Slider Replacement 3 Replacement p 59 After replacement 4 Turn the power on in Firm...

Page 94: ...zle Check PGPP p 109 26 Manual Adjustment for Media Feeding PGPP p 120 27 Manual Uni d adjustment PGPP p 104 28 Manual Bi d adjustment PGPP p 105 29 PF Motor Measurement Automatic Adjustment p 122 30 Pump Motor Measurement Automatic Adjustment p 122 31 CR Active Damper Adjustment Automatic p 103 32 CR Motor Measurement Automatic Adjustment p 122 33 Turn the power on in Serviceman mode 34 Reset the...

Page 95: ...n in normal mode 3 CR Motor Measurement Automatic Adjustment p 122 4 PF Motor Measurement Automatic Adjustment p 122 5 Main Unit Measurement Automatic Adjustment p 122 6 Make the replacement date time setting p 121 Table 4 1 Adjustment items and the order by repaired part Class Replaced or Repaired Reattached Part Unit Required Operations Service Program Jig Media Replaced Reattached Page ...

Page 96: ...ng may occur Normal mode PGPP p 104 Manual Bi D Adjustment Reduce misalignment of ink droplets fired to paper during bidirectional printing If this adjustment is not made print quality problems such as misaligned lines grainy image banding may occur Normal mode PGPP p 105 Ink Supply related Switch between Ink cartridges and Ink tanks Activates the ink cartridges for service or ink tanks When cartr...

Page 97: ...ated Loupe Commercially available Head inclination manual adjustment CR direction Head slant manual adjustment PF direction Table 4 4 Software tools Software Name Explanation Service Program Used for almost all of the required adjustments Communication Driver To connect with the printer Latest version of firmware Table 4 5 Consumables Consumable Name Code Target Adjustment Premium Glossy Photo Pap...

Page 98: ...SC F7000 Serie SC B7000 Series Revision A ADJUSTMENT Overview 98 Confidential 4 1 5 Service Program Basic Operations Refer to the service manual of SC S30600 series ...

Page 99: ... 99 Confidential 4 2 NV RAM BACKUP NVRAM Viewer 4 2 1 NVRAM Read Procedure Refer to the service manual of SC S30600 series 4 2 2 NVRAM Write Procedure Refer to the service manual of SC S30600 series 4 2 3 NVRAM Viewer Basic Operation Refer to the service manual of SC S30600 series ...

Page 100: ...SC F7000 Serie SC B7000 Series Revision A ADJUSTMENT ADJUSTMENTS Individual 100 Confidential 4 3 ADJUSTMENTS Individual Refer to the service manual of SC S30600 series ...

Page 101: ...ture error Preparation for transport before transportation Preparation for installation after transportation PROCEDURE 1 Click ADJUSTMENTS Sequence from the main menu 2 Select the name of the replaced part 3 Select the adjustment item that you want to execute and click OK 4 Follow the instructions on the screen to execute the adjustment 5 Click Finish to return to the adjustment item list per part...

Page 102: ...er to the service manual of SC S30600 series 4 6 Image Test Print Refer to the service manual of SC S30600 series 4 7 Counter Reset Refer to the service manual of SC S30600 series 4 8 References Refer to the service manual of SC S30600 series 4 9 Initial Ink Charge Flag Refer to the service manual of SC S30600 series ...

Page 103: ...tments 4 10 1 CR Belt Tension Check Refer to the service manual of SC S30600 series 4 10 2 APG Function Check Refer to the service manual of SC S30600 series 4 10 3 CR Scale Check Refer to the service manual of SC S30600 series 4 10 4 CR Active Damper Auto Adjustment Refer to the service manual of SC S30600 series ...

Page 104: ...he OK button When the entries are complete the printer goes back to Ready 11 Click the OK button on the POPUP screen of the service program CHECKING THE ADJUSTMENT RESULT 1 Select the following menu items from the control panel Media Setup Customize Settings 0 RIP Settings 2 Set 1 5 in Platen Gap 3 Set 0 2mm in Head Alignment and press the OK button 4 Select Manual Uni D and press the OK button th...

Page 105: ...e fewest printed lines and check the number 16 Input the numbers selected in Step 15 and press the OK button When the entries are complete the printer goes back to Ready 17 Click the OK button on the POPUP screen of the service program CHECKING THE ADJUSTMENT RESULT 1 Select the following menu items from the control panel Media Setup Customize Settings 0 RIP Settings 2 Set 1 5 in Platen Gap 3 Set ...

Page 106: ...s in the same way When all entries are complete the printer goes back to Ready 20 Select the following menu items from the control panel Media Setup Customize Settings 0 RIP Settings 21 Set 2 0 in Platen Gap 22 Set 0 2mm in Head Alignment and press the OK button 23 Select Manual Bi D and press the OK button then the adjustment pattern will be printed 24 Confirm the adjustment result the pattern wi...

Page 107: ...2 6mm 4 Place the thickness gauge on the platen to the right of the CR Unit and slowly move the unit over the thickness gauge Figure 4 4 Placing the Thickness Gauge 5 Measure the height of the CR Unit to see if it is within the standards Measure it at both left and right of the CR Unit Within the standards Cap the Print Head and end the adjustment Out of the standards Go to Step 6 C A U T I O N Ca...

Page 108: ...ent levers on the left and the right 8 Move the PG adjustment levers up and down to change the gap PG 9 Tighten the screws to secure the PG adjustment levers and go back to Step 4 and repeat the procedure until the height of the CR Unit falls within the standard range Figure 4 5 PG Adjustment Levers PG Adjustment Levers Raise the lever to move the CR up Lower the lever to move the CR down Fixing s...

Page 109: ... Related Checks and Adjustments 4 11 1 Tube Inner Pressure Reduction Refer to the service manual of SC S30600 series 4 11 2 Head ID Input Refer to the service manual of SC S30600 series 4 11 3 Nozzle Check Refer to the service manual of SC S30600 series 4 11 4 Cleaning Refer to the service manual of SC S30600 series ...

Page 110: ...xamine the printed pattern using a loupe If adjustment is needed go to Step 6 Figure 4 7 Judgment 6 Press the F11 key of the keyboard to unlock the CR unit 7 Move the CR unit to the left end of the printer 8 Remove the CR Cover P 60 9 Loosen the three screws A B C that secure the Damper Kit 10 Loosen the three screws D E F that secure the Head Holder 11 Loosen the screw G Bit No 1 that secures the...

Page 111: ...Kit there is no particular order to tighten them 17 Attach the CR Cover 18 Print the pattern and see if the inclination is corrected If not repeat the procedure until a normal pattern is printed 19 When finished click Finish and turn the printer OFF Adjustment Knob Damper Kit C H E C K P O I N T For which direction to turn the knob see below The lines move about one dot width when the knob is move...

Page 112: ...ram and select Head Slant Manual Adjustment PF direction 4 Click Run The adjustment pattern is printed Figure 4 9 Head Slant Manual Adjustment PF direction Screen 5 Examine the printed pattern using a loupe See if the gaps between the blocks are parallel If adjustment is needed go to Step 6 Figure 4 10 Judgment 6 Press the F11 key of the keyboard to unlock the CR unit OK A B C D A B C D A B C D A ...

Page 113: ...re 4 11 Correcting the Head Slant 11 Tighten the screw to secure the Adjustment Knob 12 Print the pattern and see if the slant is corrected If not repeat the procedure until a normal pattern is printed 13 When finished click Finish and turn the printer OFF Figure 4 12 Adjustment C A U T I O N Be careful not to completely remove the screw that secures the Adjustment Knob Adjustment Knob Screw Print...

Page 114: ...DE Normal Mode PROCEDURE 1 Turn the printer ON 2 Start the Service Program and select Switch between Ink cartridges and Ink tanks 3 Select the colors to change All channels or Single channel 4 Select the Ink Tank or Ink Cartridge for service 5 Click Run 6 Turn off the printer Figure 4 13 Switch between Ink cartridges and Ink tanks Screen C H E C K P O I N T To make the settings effective make sure...

Page 115: ...ION MODE Normal Mode PROCEDURE 1 Turn the printer ON 2 Start the Service Program and select Activation of Cleaning cartridges 3 Select the color to validate All channels or Single channel 4 Click Run 5 Turn off the printer Figure 4 14 Activation of Cleaning cartridges Screen C H E C K P O I N T To make the settings effective make sure to turn off the printer ...

Page 116: ...t the nozzle rows to eject All channels or Single channel and click the Run button 6 When finished click Finish 7 Turn off the printer Figure 4 15 Ink eject Screen C H E C K P O I N T Due to the structure of this printer you cannot replace only one tank Therefore replacement of the tanks should be made according to the combinations below For SC F7000 Series BK and M Y and C For SC B7000 Series BK ...

Page 117: ...g 6 Select the colors to clean All channels or Single channel and click the Run button 7 When the cleaning is finished click Finish 8 Turn off the printer 9 Activate the ink tanks P 114 10 Remove the cleaning cartridges P 79 11 Install the ink tanks P 79 12 Turn on the printer 13 Confirm that there are no errors Figure 4 16 Tube inner cleaning Screen C H E C K P O I N T Due to the structure of thi...

Page 118: ...s P 79 11 Install the ink tanks P 79 12 Turn on the printer 13 Confirm that there are no errors When replacing old ink tanks with new ones such as due to wrong ink mixture error ink clogging transportation or when leaving the printer unused or when the end of ink tank s life is reached 1 Turn the printer ON in the Serviceman Mode Turn the power ON while pressing Menu Back OK 2 Start the Service Pr...

Page 119: ... Media Feed Related Checks and Adjustments 119 Confidential 4 13 Media Feed Related Checks and Adjustments 4 13 1 PF Belt Tension Check Refer to the service manual of SC S30600 series 4 13 2 PF Scale Check Refer to the service manual of SC S30600 series ...

Page 120: ...gram and select Manual Adjustment for Media Feeding 3 Click Print The adjustment pattern is printed 4 Measure the distance between the signs on the printed adjustment pattern 5 Enter the value calculated in Step 4 into the edit box of the Pattern length Enter the value up to the number in the first decimal place e g 550 0 6 Click Write 7 Click Finish 8 Turn off the printer Figure 4 18 Manual Adjus...

Page 121: ...itial setting Refer to the service manual of SC S30600 series 4 14 2 RTC USB ID Input Refer to the service manual of SC S30600 series 4 14 3 MAC Address Input Refer to the service manual of SC S30600 series 4 14 4 Serial Number Input Refer to the service manual of SC S30600 series 4 14 5 Board Replacement Date Time Setting Refer to the service manual of SC S30600 series ...

Page 122: ... Refer to the service manual of SC S30600 series 4 15 3 Panel Setting Reset Job History Reset Refer to the service manual of SC S30600 series 4 15 4 Panel LCD Operation Check Refer to the service manual of SC S30600 series 4 15 5 Panel Buttons Operation Check Refer to the service manual of SC S30600 series 4 15 6 Motor Measurement Automatic Adjustment Refer to the service manual of SC S30600 serie...

Page 123: ...Confidential C H A P T E R 5 MAINTENANCE ...

Page 124: ...nge it into the flames Do not put the Main Board directly on conductive materials Be extremely careful not to get the ink into your eye or let it come into contact with your skin If it happens wash out your eye or skin with water immediately If any abnormality is found contact a physician C A U T I O N Ensure sufficient work space for servicing Locate the printer on a stable and flat surface When ...

Page 125: ...SC F7000 Series SC B7000 Series Revision A MAINTENANCE Setting Up Storing the Printer 125 Confidential 5 2 Setting Up Storing the Printer Refer to the service manual for SC S30600 series ...

Page 126: ...he print head cap wiper and wiper rail 7 Remove all the ink tanks and chip units and discard them Page 79 8 Lower all the lock levers 9 Start the printer in the Serviceman Mode Turn on the printer while pressing Menu Back OK 10 Select Ink eject Select All channels and press the Run button to run the ink eject Page 116 11 Select Activation of Cleaning cartridge Select All channels and press the Run...

Page 127: ...ning liquid eject Page 116 6 Select Switch between Ink cartridges and Ink tanks Select All channels and Ink Tank and press the Run button to make the ink tank available Page 114 7 Turn off the printer 8 Install the new ink tanks Page 79 9 Install the new chip units and pour ink 10 Turn on the printer 11 Discard the waste ink 12 Reset the counter for the waste ink bottle from the control panel Main...

Page 128: ...ct All channels and press the Run button to discharge ink 10 Select Activation of Cleaning cartridge Select All channels and press the Run button to make the cleaning cartridge available Page 115 11 Turn off the printer 12 Install the cleaning cartridges Page 79 13 Turn on the printer 14 Discard the waste ink 15 Reset the counter for the waste ink bottle from the control panel Maintenance Waste In...

Page 129: ...transfer After transfer from ADJUSTMENT Sequence 5 Select Switch between Ink cartridges and Ink tanks Select All channels and Ink Tank and press the Run button to make the ink tank available Page 114 6 Turn off the printer 7 Install the new ink tanks Page 79 8 Install the new chip units and pour ink 9 Turn on the printer 10 Discard the waste ink 11 Reset the counter for the waste ink bottle from t...

Page 130: ...Parts Print Head Serviceman The number of fired ink droplets 684 000 000 000 000 Flow amount 270L BK M M C Near end of life 00000010 S C None CR Encoder The total amount of ink fired from the head 3 597 1013 M C Near end of life 00000000 S C None Ink Holder Pump counter 280 000 times M C Near end of life 00000080 S C 1432 Damper Kit Buffer counter 280 000 times M C Near end of life 00000002 000000...

Page 131: ...ll parts below Print Head CR Encoder Ink Holder Damper Kit Pump Cap Unit Exchange the planned parts only Check Print Head life usage amount by NVRAM viewer See p 99 Print Head usage more than 80 Check the lives usage amount of other parts by NVRAM viewer See p 99 Any parts usage more than 80 Exchange Print Head and the parts with over 80 usage Exchange Print Head only Print Head CR Encoder Ink Hol...

Page 132: ...RE ROLLER Use a soft bristled brush to clean off the dust and paper dust on the pressure rollers Figure 5 1 Cleaning the pressure rollers MEDIA HOLDING PLATE PLATEN Use a soft cloth damped with water to wipe off the lint dust and ink on the Platen Figure 5 2 Cleaning the media holding plate and platen ...

Page 133: ...r the portions shown in red Use a large cleaning swab For the portions shown in blue Use a small cleaning swab Figure 5 3 Cleaning outer part of the print head 4 When the bottom surface of the print head is stained with ink spatters apply very small amount of Ink cleaner on a waste cloth to wipe them off Figure 5 4 Cleaning bottom surface of the print head 5 Wipe both sides of the wiper with the c...

Page 134: ...art take out the Wiper to clean Figure 5 6 Cleaning the wiper 7 Wipe the outer surfaces of the four caps with a cleaning swab Figure 5 7 Cleaning the cap Take out the Wiper and wipe both sides Wipe the bottom surface of the Wiper Wipe the attachment part of the Wiper C A U T I O N Do not touch the inner part of the caps ...

Page 135: ... wiper moves toward the rear 9 Remove the wiper cleaner 10 Using a cleaning swab moistened with Ink cleaner clean the wiper rail Figure 5 8 Cleaning the wiper rail 11 Attach the wiper cleaner 12 Close the maintenance cover Press the OK button to finish cleaning The print head goes back to the home position ...

Page 136: ...SC F7000 Series SC B7000 Series Revision A MAINTENANCE Lubrication 136 Confidential 5 6 Lubrication Refer to the service manual for SC S30600 series ...

Page 137: ...Confidential C H A P T E R 6 APPENDIX ...

Page 138: ...HEAD LED CN273 8 LOCK LEVER SENSOR CN260 8 PANEL UNIT CN240 12 20 CN51 CN700 20 AC_IN POWER SUPPLY BOARD CN1 2 4 CN4 CN18 CN19 3 3 FRONT COVER L SENSOR L MAINTENANCE COVER SENSOR REEL MOTOR REEL UNIT ROLL UNIT ROLL MOTOR TENSION BAR U SENSOR TENSION BAR L SENSOR SW1 SW1 SW2 CN601 CN600 CN607 CN608 CN606 CN600 18 18 3 3 18 6 CN606 CN600 18 6 CN604 CN602 2 4 CN604 CN602 2 4 SUB F BOARD SUB F BOARD C...

Page 139: ...ries 6 2 2 Ink Holder Refer to the service manual of SC S30600 series 6 2 3 CR Unit Refer to the service manual of SC S30600 series 6 2 4 CR drive mechanism Refer to the service manual of SC S30600 series 6 2 5 Paper Feed Mechanism Pump Mechanism Refer to the service manual of SC S30600 series 6 2 6 Roll Unit Reel Unit Refer to the service manual of SC S30600 series ...

Page 140: ...SC F7000 Serie SC B7000 Series Revision A APPENDIX Panel Menu Map 140 Confidential 6 3 Panel Menu Map This section provides the map of executable menus on the Control Panel ...

Page 141: ...ntable Side In Multi Strike Printing Off 2 to 8 Side Margin Left Print Start Position Media Size Check Side Margin Right Printer Setup Media Skew Check Print Nozzle Pattern Periodical Cleaning Cleaning Cycle Sleep Mode Media End Check Restore Settings Media Size Check On Off Media End Check Media Skew Check On Off On Off Off per 1 to 10 pages Print Nozzle Pattern Light Medium Heavy Power Periodica...

Page 142: ...ount 1 Feed Speed 1 Feed Amount 2 Feed Speed 2 Wait Fan PG H to F Speed F to H Speed Page Size Fan Life Count CR PGtyp PG PG PG PGtyp PG PG PG 400 CPS 500 CPS H to F Speed 400 CPS 500 CPS F to H Speed 0 to 2064 mm Page Size 0 to 200 Fan 0 to 99999999 Life Count 0 to 99999999 Life Count 0 to 99999999 Life Count 1000 0 to 1000 0 0 1 Feed Amount 1 PS1 PS2 PS3 PS4 Feed Speed 1 PS1 PS2 PS3 PS4 Feed Spe...

Page 143: ...SC F7000 Serie SC B7000 Series Revision A APPENDIX Part names used in this manual 143 Confidential 6 4 Part names used in this manual Refer to the service manual of SC S30600 series ...

Page 144: ...C F7000 Serie SC B7000 Series Revision A APPENDIX Exploded Diagram Parts List 144 Confidential 6 5 Exploded Diagram Parts List For the exploded diagrams and parts list refer to Service Parts Information ...

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