Issued: February 2013
ESE 607 / 957 DBG (ES) DIN
79
Page 1: ...OPERATING MANUAL ESE 607 DBG DIN Article No 151202 156202 ESE 607 DBG ES DIN Article No 151212 156212 ESE 957 DBG ES DIN Article No 151214 156214...
Page 2: ...ss stromerzeuger de Document No E134021 Publication date February 2013 Copyright 2013 ENDRESS Elektroger tebau GmbH This documentation and parts thereof are subject to copyright Any use or modificatio...
Page 3: ...ions and Obligations 17 2 4 Personal protective equipment 17 2 5 Danger zones and work areas 18 2 6 Signs on the generator 19 2 7 General safety warnings 22 3 Power generator ESE 607 957 DBG ES DIN de...
Page 4: ...ittings accessories 50 5 1 FI protection switch 50 5 2 Insulation monitoring using E MCS 4 0 without switching off 52 5 3 Maxdrive 53 5 4 Speed reduction at idle 54 5 5 Remote start device 55 5 6 Exte...
Page 5: ...onductor 43 Figure 5 1 FI protection switch 51 Figure 5 2 Insulation monitoring using E MCS 4 0 52 Figure 5 3 Idle speed reduction press switch 54 Figure 5 4 Remote start device with Harting plug 55 F...
Page 6: ...rator operation 73 Table 8 1 Generator technical data 76 Table 8 2 Ambient conditions for the generator 77 Table 8 3 Generator power reduction dependent on ambient conditions 77 Table 8 4 Maximum line...
Page 7: ...r safely and appropriately Complying with this information helps to avoid hazards reduce repair costs and downtime increase the reliability and service life of the generator However not only these ope...
Page 8: ...on to these operating instructions the following documents are relevant for the generator operating instructions and maintenance instructions for the engine Briggs Stratton Corporation Briggs Stratton...
Page 9: ...causes can lead to risks Potentially explosive materials This warning symbol indicates activities during which there is an explosive hazard possibly with lethal consequences Dangerous electrical volt...
Page 10: ...General information about this manual Safety warning symbols 10 ESE 607 957 DBG ES DIN Issued February 2013 Notes...
Page 11: ...ety warning ENDRESS generators are designed to operate electrical equipment with appropriate power output requirements Other applications can lead to injury to the operating personnel and to damage to...
Page 12: ...correctly performed maintenance or repair work defectively performed maintenance or repair work non intended use 2 2 Intended use The generator produces electricity in place of the power grid in order...
Page 13: ...ling Foreseeable incorrect use or inappropriate handling of the generator nullifies the manufacturer s EC Declaration of Conformity and automatically thereby the operating licence Foreseeable incorrec...
Page 14: ...be mortal danger risk of injury environmental hazard material damages to the generator material damage to other property output and or functionality restrictions You can avoid existing residual risks...
Page 15: ...zards Environmental hazards involving the generator may be caused by inappropriate handling operating fluids fuel lubricants engine oil etc exhaust gas emissions noise emissions fire hazard leaking ba...
Page 16: ...Limitations The generator s performance or functionality can be limited by inappropriate handling inappropriate maintenance or repair work unsuitable operating fluids an installation altitude greater...
Page 17: ...and implement the contents of chapter General safety regulations be trained and instructed according to the rules of conduct in the event of malfunctions occurring have the physical and mental abilit...
Page 18: ...ed by the activities to be performed within the individual life cycles Life cycle Activity Danger zone Work area Transport in the vehicle Radius of 1 0 m none by the operating personnel Radius of 1 0...
Page 19: ...Figure 2 1 Signs on the generator 1 Reference note three way valve 7 EMERGENCY STOP 2 Nameplate 8 Fuel note 3 Reference note noise emission 9 Reference note Engine maintenance 4 Reference note read o...
Page 20: ...nerator 20 ESE 607 957 DBG ES DIN Issued February 2013 Sign Name External refuelling Nameplate Reference note noise emission Reference note read operating instructions Cable extension Short operating...
Page 21: ...generator Issued February 2013 ESE 607 957 DBG ES DIN 21 Sign Name Fuel note Reference note maintenance intervals Reference note no naked flames Potential equalization earthing for FI Note on the hot...
Page 22: ...hin the generator s danger zone Protect the alternator against moisture and precipitation rain snow during operation Protect the alternator against dirt and foreign matter during operation The authori...
Page 23: ...alternator components and their function and know how to use them Transportation The generator is only be transported after it has cooled down The generator is only be transported in a vehicle after i...
Page 24: ...neutral conductors potential equalisation conductors and or equipment components safety separated circuit The total power consumed must not exceed the maximum nominal power of the generator Do not op...
Page 25: ...st it is still hot Laying up The generator should be laid up if it is not required for longer than 30 days Store the generator in a dry and locked room Use a petrol additive to prevent resinous residu...
Page 26: ...26 ESE 607 957 DBG ES DIN Issued February 2013 Notes...
Page 27: ...SE 607 957 DBG ES DIN description The components and functionality of the generator are described in this section 3 1 Views of the generator The generator components are distributed on all four sides...
Page 28: ...3 3 1 1 Operating and engine side components Figure 3 2 Components on the operating and engine side 1 Carrying handle 2 Storage compartment for operating instructions standard accessories 3 Hinged win...
Page 29: ...DIN 29 3 1 2 Exhaust and generator side components Figure 3 3 Components on the exhaust and generator side 1 Air filter cover 2 Oil filler neck 3 Recoil starter 4 Carrying handle 5 Upper flap 6 Exhau...
Page 30: ...ol panel components 1 Circuit breaker hinged window under the upper flap 2 Socket for protective earthing conductor test 3 Multifunction display E MCS 4 0 4 START STOP switch 5 EMERGENCY STOP switch 6...
Page 31: ...es Figure 3 5 Standard accessories components 1 Spark plug socket 2 User information operating instructions for the engine as well as these operating instructions 3 Test cable 4 Test tip 5 Spark plugs...
Page 32: ...of 230V and or 400V 50 Hz supply the power On some models the engine rotational speed control centrifugal governor is supported at high loads by a special performance management module Maxdrive Volta...
Page 33: ...Power generator ESE 607 957 DBG ES DIN description Function and operating mode Issued February 2013 ESE 607 957 DBG ES DIN 33 Notes...
Page 34: ...osition the fuelling device a special accessory see 3 1 4 2 is disconnected exhaust hose a special accessory see 3 1 4 2 is not attached at least one person per carrying handle WARNING A slipping or f...
Page 35: ...oors there are no inflammable materials at the place of work there are no explosive materials at the place of work WARNING Leaking engine oil and petrol can contaminate the soil and groundwater preven...
Page 36: ...and petrol can burn or explode prevent leaking of engine oil and petrol generator is switched off generator has cooled down avoid open flames and sparks WARNING Escaping petrol can contaminate soil an...
Page 37: ...haust gas pipe special accessory if necessary a connected and operational starter battery appliances switched off or disconnected WARNING Operating fluids can burn or explode prevent leaking of engine...
Page 38: ...manually operated choke Figure 4 2 Standard design of operating panel ELECTRICAL START 1 Open on flap side see Figure 4 1 2 2 Pull on the choke Figure 4 1 2 completely for a cold engine appropriately...
Page 39: ...ately less for a warm engine and hold firmly 3 Set the START STOP switch Figure 4 2 1 to position 1 4 Pull the reversing starter next to the handle Figure 3 3 3 REFERENCE NOTE Place your foot on the u...
Page 40: ...arting the generator 40 ESE 607 957 DBG ES DIN Issued February 2013 REFERENCE NOTE Place your foot on the unit s frame to support yourself and make it easier to pull the starter The engine starts 5 Re...
Page 41: ...cation allow the generator to cool down Switching the generator off The generator is switched off as follows Electrical start 1 Switch off or disconnect devices 2 Continue to run the engine for about...
Page 42: ...started generator see 4 4 protective earthing conductor test completed see 4 7 a switched off consumer WARNING Electric shocks cause injury or death do not earth the generator except for special optio...
Page 43: ...er Check the protective conductor Figure 4 4 Check the protective conductor Proceed as follows to check the protective conductor between the consumer and the generator 1 Insert test cable into socket...
Page 44: ...es into energy saving mode and the display goes dark To bring the E MCS 4 0 back into a ready to operate condition again the START STOP switch must first be turned into the position STOP The display i...
Page 45: ...red see Figure 4 55 13 whilst the generator is running then the fuel temperature is too high and the generator must be switched off Only active if the special Warning signal II Firecan option is fitt...
Page 46: ...5 52 5 Hz If the high display is red then the frequency is too high If the low display is red then the frequency is too low L1 L2 L3 phases The single L1 to L3 phases see Figure 4 55 18 are displayed...
Page 47: ...ruary 2013 ESE 607 957 DBG ES DIN 47 EMERGENCY STOP button If the OFF symbol glows red see Fig 4 55 4 and the buzzer sounds the EMERGENCY STOP button has been pressed The buzzer can be acknowledged us...
Page 48: ...ttery engine oil etc cannot simply be thrown into the refuse bin Observe all local laws and regulations concerning correct disposal of such parts and substances Your authorised ENDRESS generator deale...
Page 49: ...Operating the ESE 607 957 DBG ES DIN Disposal Issued February 2013 ESE 607 957 DBG ES DIN 49 Notes...
Page 50: ...ke The spike must be driven into the ground BG Bau recommends that an earth resistance of 50 is used see BGI 867 regarding this 2 Alternatively a proper earthing device conforming to VDE 0100 540 can...
Page 51: ...2 Move the protection switch see Figure 5 1 20 into Pos 1 3 Activate the test switch see Figure 5 1 10 The switch position displays the result see Figure 5 1 20 Symbol Significance Position I Switch d...
Page 52: ...equirements must be fulfilled a started generator see 4 4 Testing the insulation monitoring 1 Unplug the device 2 Press the Test button see Figure 5 2 1 The switch position displays the result see Fig...
Page 53: ...above then the insulation fault has been caused by the consumer 2 The reset button see Figure 5 2 2 must be pressed after switching off and disconnecting the consumer so that the unit can be used agai...
Page 54: ...ows Press the press switch Fig 5 3 1 down until it engages LED lights up green Idle speed reduction is activated ATTENTION Idling speed reduction is active for about 5 minutes after engine start and i...
Page 55: ...oke during an electrical start Connecting up the remote start device Connect up the remote start device as follows with the Harting socket Figure 5 4 Remote start device with Harting plug Reference no...
Page 56: ...t device Connect up the remote start device as follows using the CAN socket Figure 5 5 Remote start device with CAN plug Reference note Battery charging retention might occur simultaneously when using...
Page 57: ...rew cover Figure 5 6 2 on the external start socket Figure 5 6 1 2 Insert plug for the external energy source connecting cable e g starter battery external start socket into the external start socket...
Page 58: ...ce charge current socket A DIN 14690 as follows Figure 5 7 Connecting up the battery charge retention device 1 Unscrew cover Figure 5 7 2 of the start socket Figure 5 7 1 for the starter battery charg...
Page 59: ...etention device socket connecting cable and lock in place by turning to the right The battery charge retention device is ready to operate Connecting up the battery charge retention device Connect up t...
Page 60: ...ements must be fulfilled a ready for operation generator 3 way fuel vale In the course of supplying fuel you can select between the device s own tank and the refuelling device Figure 5 10 3 way fuel v...
Page 61: ...5 m below the level of fuel pump Connect up fuelling device Connect up fuelling device as follows 1 Pull off cover plugs from quick action coupling 2 Place the quick action coupling on the external re...
Page 62: ...an empty canister during operation Proceed as follows to change an empty cannister during operation 1 Place the full canister next to the empty canister 2 Open sealing cap on the full canister 3 Set...
Page 63: ...aust gas hose only operate the generator outdoors Connecting up the exhaust hose Figure 5 11 Connecting up the exhaust hose Connect up the exhaust hose as follows 1 Push the exhaust hose s grip with t...
Page 64: ...every 8 h daily every 25 h annually every 50 h annually every 100 h annually annually Checking the electrical safety before each start up Checking the oil X Changing the oil X 1 X Change oil filter X...
Page 65: ...engine Figure 3 5 2 These operating and maintenance instructions of the engine manufacturer are an integral component of these operating instructions 6 2 1 Engine oil WARNING Leaking engine oil can c...
Page 66: ...it out again Drain off some of the oil if the level is above the upper mark and refill with oil if the level is under the lower mark The oil level has been checked Refilling with oil Refill with oil...
Page 67: ...screw Figure 6 2 2 so that engine oil runs off completely 4 Screw in the oil drainage screw again Attach the side plate again 5 Then pour in new oil as already described The engine oil has been change...
Page 68: ...ure 6 3 Replacing the battery 4 Prepare a new battery 5 The battery cables must first be screwed to the POSITIVE terminal and then to the NEGATIVE terminal only then replace the terminal caps 6 Put th...
Page 69: ...r the special accessory external start socket socket charging retention and or remote start device 1 Open the fuse holder 2 Replace the fuse 3 Close the fuse holder Fuse is replaced Figure 6 4 Replaci...
Page 70: ...ruary 2013 6 3 Checking the electrical safety Only appropriately authorised personnel may check the electrical safety The electrical reliability must be checked in accordance with the applicable VDE r...
Page 71: ...taff Strong voltage fluctuations occur The engine runs irregularly Call service staff The speed control works erratically or insufficiently Call service staff The engine does not start The engine is b...
Page 72: ...empty Change the canister The refuelling device s sieve is blocked Clean the sieve Carburettor fuel filter tank are covered with resin Call service staff The power output is insufficient The electron...
Page 73: ...g is not inserted properly Insert the external start equipment plug correctly The high performance external start fuse is defective Replace the fuse The battery is not charging in charge retention mod...
Page 74: ...Troubleshooting Checking the electrical safety 74 ESE 607 957 DBG ES DIN Issued February 2013 Notes...
Page 75: ...ng the electrical safety Issued February 2013 ESE 607 957 DBG ES DIN 75 8 Technical Specifications The technical specifications are described in this section Describes the operation of the generator F...
Page 76: ...voltage 1 230 230 V Rated current 3 8 7 12 9 A Rated current 1 17 4 26 1 A Voltage tolerance idling nominal power 5 5 Weight ready for use 115 145 kg Tank capacity lead free normal ROZ91 petrol 18 18...
Page 77: ...0 m 4 10 C Table 8 3 Generator power reduction dependent on ambient conditions Distribution network Line max line length Unit HO 7 RN F NSH u 1 5 mm2 60 m HO 7 RN F NSH u 2 5 mm2 100 m Table 8 4 Maxim...
Page 78: ...Technical Specifications Checking the electrical safety 78 ESE 607 957 DBG ES DIN Issued February 2013 Notes...
Page 79: ...Issued February 2013 ESE 607 957 DBG ES DIN 79...
