Endress+Hauser Liquistation CSF48 Operating Instructions Manual Download Page 195

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Liquistation CSF48

Diagnostics and troubleshooting

Hauser

195

730 Clean. solution

Off

• Warning for level of cleaning solution for

sample preparation system

• Depending on the cleaning duration, the

cleaning interval and external events, the

remaining quantity is sufficient for a few hours

or days

-> Top up cleaning solution for sample

preparation system

-> Check level switch for cleaning solution

903 Minimum flow

Flow too low for time/flow-paced sampling

-> Check medium flow

-> Check flowmeter

-> Check configuration under

Setup/Inputs/Current input S:x

910 Limit switch

Off

Limit switch activated

920 No sample

No sample flow during dosing process
• Suction line blocked or leaking

• No inflow of sample
-> Check suction line and suction strainer

-> Check sample flow

921 Pump bracket

The pump bracket is detected as open.
• Pump bracket open

• Reed contact defective
-> Close pump bracket

-> Contact the Service Department

922 Armature cycle

Off

O-ring seals at sampling assembly approaching

end of operating life.

Display under Diagnostics/Runtime

info/Sampling assembly

-> Replace seals

-> Switch off monitoring under Setup/General

settings/Sampling/Diagnostic settings/Process

seal

-> Contact the Service Department

923 Armature cycle

O-ring seals at sampling assembly have reached

end of operating life.

Display under Diagnostics/Runtime

info/Sampling assembly

-> Replace seals

-> Switch off monitoring under Setup/General

settings/Sampling/Diagnostic settings/Process

seal

-> Contact the Service Department

No.

Message

Factory settings

Tests or remedial measures

Cat. Diag.

on/off

Error

current

Summary of Contents for Liquistation CSF48

Page 1: ...Products Solutions Services BA00443C 07 EN 18 13 71238969 Valid as of Softwareversion 01 05 00 Operating Instructions Liquistation CSF48 Automatic sampler for liquid media ...

Page 2: ......

Page 3: ...ctrical connection 29 6 1 Connection conditions 29 6 2 Connecting the sampler 32 6 3 Connection compartment in the controller housing 37 6 4 Terminal assignment for input output signals 44 6 5 Connecting the sensors 44 6 6 Connecting additional inputs outputs or relays 48 6 7 Connecting digital communication 52 6 8 Hardware settings 54 6 9 Guaranteeing the degree of protection 54 6 10 Post connect...

Page 4: ...irmware history 215 12 Maintenance 217 12 1 Recommended maintenance 217 12 2 Calibration 218 12 3 Replacing the pump tube 223 12 4 Cleaning 225 12 5 Replacing the rechargeable batteries 231 12 6 Technical support 232 13 Repair 233 13 1 Spare parts 233 13 2 Return 239 13 3 Disposal 239 14 Accessories 240 14 1 Accessories for Liquistation CSF48 240 14 2 Measuring cable 244 14 3 Sensors 244 15 Techni...

Page 5: ...will result in a fatal or serious injury WARNING Cause consequences Consequences if safety message is not heeded Corrective action This symbol alerts you to a dangerous situation Failure to avoid the situation can result in a fatal or serious injury CAUTION Cause consequences Consequences if safety message is not heeded Corrective action This symbol alerts you to a dangerous situation Failure to a...

Page 6: ...s and troubleshooting Operating Instructions for HART communication BA00486C Onsite settings and installation instructions for HART Description of HART drivers Guidelines for communication via fieldbus and web server HART SD01187C PROFIBUS SD01188C Modbus SD01189C Web server SD01190C The CD also contains Technical Information Liquistation CSF48 Special Documentation Sampler application manual SD01...

Page 7: ...re taken discontinuously using a vacuum pump peristaltic pump or sampling assembly and are then distributed into sample containers and stored in a cool place The sampler is designed for use in the following applications Municipal and industrial wastewater treatment plants Laboratories and Water Conservancy Boards Monitoring of liquid media in industrial processes Any other use than the one describ...

Page 8: ...ish to test the cleaning function wear protective clothing goggles and gloves or take other appropriate measures 2 5 Product safety 2 5 1 State of the art The product is designed to meet state of the art safety requirements has been tested and left the factory in a condition in which it is safe to operate Relevant regulations and European standards have been observed Connected equipment to the sam...

Page 9: ...troller Window optional Dosing compartment door Suction line connection Sampling compartment door Sample bottles e g 2 x 12 PE 1 liter bottles Bottle trays depending on the sample bottles selected Distribution plate depending on the sample bottles selected Distribution arm Vacuum system e g dosing system with conductive sample sensor a0013207 Fig 2 Example of a Liquistation CSF48 version with peri...

Page 10: ...tor Samplefit CSA420 sampling assembly for 10 ml 30 ml or 50 ml sample volume depending on the version ordered Plastic PE or glass sample bottles for sample preservation Sample compartment temperature control optional for safe sample storage a0015868 Fig 3 Example of a Liquistation CSF48 with the CSA420 sampling assembly 1 2 3 4 5 6 7 8 Controller Sampling assembly Samplefit CSA420 Gland for the s...

Page 11: ...0 sampling assembly with flange connection Example of the Samplefit CSA420 sampling assembly with Triclamp connection a0015913 Fig 4 Samplefit CSA420 sampling assembly with flange connection DN50 PP a0015914 Fig 5 Samplefit CSA420 sampling assembly with Triclamp connection DN50 DIN 32676 ...

Page 12: ...tively in the housing Slots 0 and 1 are always reserved for the basic module In addition there are also control module inputs and outputs These slots are labeled S Each electronics module has one or more inputs or outputs or relays referred collectively to as ports Ports are numbered consecutively for each electronics module and are automatically recognized by the software a0016633 en Fig 6 Slot a...

Page 13: ...1 1 1 pH glass shown on the display for sensors means Channel 1 CH1 is slot 1 basic module port 1 input 1 and a pH glass sensor is connected here 3 2 2 Terminal diagram Consequently the unique terminal name is derived from the following Slot No Port No Terminal Example NO contact of a relay Device with 4 inputs for digital sensors 4 current outputs and 4 relays Basic module BASE E contains 2 senso...

Page 14: ...ure for storage and transportation The original packaging offers the best protection Keep to the approved ambient conditions see Technical data If you have any questions contact your supplier or your local sales center NOTICE The top of the sampler may be damaged or torn by incorrect transportation Always use a lifting truck or a fork lift to transport the sampler Never lift the sampler by the top...

Page 15: ...ngth 1 EPDM suction line 13 mm ID 5m in length 1 set of Brief Operating Instructions KA01165C In the preferred language if the Default operating language order option is selected Otherwise the Brief Operating Instructions are supplied in English 1 CD ROM with Operating Instructions in all the languages available an application manual and the simulation software Optional accessories If you have any...

Page 16: ...ensions a0013080 Fig 8 Dimensions of plastic version of Liquistation CSF48 without with stand Engineering unit mm in A Suction line connection 355 14 0 125 4 9 903 35 6 1258 49 5 625 24 6 471 18 5 816 32 1 753 29 7 355 14 0 125 4 9 530 20 9 1403 55 2 1758 69 2 625 24 6 471 18 5 816 32 1 753 29 7 A A A A ...

Page 17: ...of stainless steel version of Liquistation CSF48 without with stand Engineering unit mm in A Suction line connection 355 14 0 125 4 9 903 35 6 1297 51 1 624 24 6 467 18 4 816 32 1 743 29 3 355 14 0 125 4 9 530 20 9 1403 55 2 1797 70 8 624 24 6 467 18 4 816 32 1 743 29 3 A A A A ...

Page 18: ... slope to the sampling point Note the following when mounting the sampler 1 The ventilation of the mounting location must be guaranteed 2 Place the device on a level surface 3 Protect the sampler from additional heating e g from heaters 4 Protect the sampler from mechanical vibrations 5 Protect the sampler from strong magnetic fields 6 Make sure air can circulate freely through the side panels of ...

Page 19: ...ly in pipelines 1 The best installation location is in the ascending pipe position 2 Installation is also possible in the horizontal pipe position 1 2 Avoid installation in the down pipe position 4 3 Avoid siphoning effects in the suction line 4 The vertical distance between the assembly and sampler inlet should be at least 0 5 m 1 65 ft a0015886 Fig 11 Installation conditions for Liquistation CSF...

Page 20: ... the sampler from mechanical vibrations 4 Protect the sampler from strong magnetic fields 5 Make sure air can circulate freely through the side panels of the housing Do not mount the sampler directly against a wall Allow at least 150 mm 5 9 between the wall and the sampler on the left and right hand sides 6 Do not mount the sampler directly over the inlet channel of a municipal wastewater treatmen...

Page 21: ...Foundation plan Engineering unit mm in A Fasteners 4 x M10 B Cable inlet C Outlet for condensate and overflow DN 50 D Sample supply from below DN 80 Dimensions of Liquistation 302 11 9 195 4 7 69 C C D B A A A A 137 4 5 41 355 14 0 61 2 4 605 23 8 730 28 7 786 30 9 214 8 43 255 10 0 311 12 2 305 12 0 33 6 1 32 ...

Page 22: ...ive solids that could clog the system Immerse the intake hose in the direction of flow Take the sample at a representative point turbulent flow not directly at the base of the channel Useful sampling accessories Suction strainer Catches bigger abrasive solids that could clog the system Immersion assembly The adjustable immersion assembly fixes the suction line to the sampling point 5 1 5 Connectio...

Page 23: ...nnecting the suction line from below for version with pump If the suction line is connected from below the suction line is routed upwards behind the rear panel of the sample compartment First remove the rear panel of the dosing chamber and sample compartment as described in the Wiring section 1 Remove the drain plug from the hose gland located at the back of the sampler base 2 As illustrated guide...

Page 24: ...e gland in the fixing clamp item 2 as illustrated 4 Screw the hose tight from above 5 Attach the hose adapter supplied to the suction line and screw it onto the hose gland from below 6 Insert the dummy plugs supplied a0013707 Fig 14 Connecting the suction line from the side as delivered state 1 Hose 2 Fixing clip for hose gland 3 Thread adapter nut 4 Hose gland a0013708 Fig 15 Suction line connect...

Page 25: ...4 from the side panel 2 Unscrew the small thread adapter nut item 1 and remove the hose 3 Connect the suction line from below as illustrated 4 Insert the dummy plugs supplied a0013705 Fig 16 Connecting the suction line from the side as delivered state 1 Small thread adapter nut 2 Hose 3 Thread adapter nut 4 Hose gland a0013706 Fig 17 Suction line connected from below 1 Suction line ...

Page 26: ...ct the black compressed air lines from the sampler item 6 to the connections on the sampling assembly 3 In the case of the Liquistation CSF48 version that does not feature an internal compressor connect the black compressed air hose item 5 to the external compressed air supply a0016593 Fig 18 Connecting compressed air and sample supply 1 2 3 4 5 6 7 Sampling assembly Suction line Gland Gland to th...

Page 27: ... stand The flow assembly is used when sampling in pressurized systems e g Containers located at a higher level Pressurized pipes Pumping with external pumps The flow rate should be 1000 to 1500 l h The outlet of the flow assembly must be unpressurized e g drain open channel a0013127 Fig 19 Flow assembly 1 2 3 Flow assembly inlet Sample connection Flow assembly outlet 1 ...

Page 28: ...le has been taken The ball valve and the valve are not contained in the scope of delivery can be ordered under TSP No 71180379 5 4 Post installation check Make sure the suction line is securely fitted to the sampler Perform a visual inspection to ensure the suction line is routed correctly from the sampling point to the sampler Ensure that the distribution arm is correctly engaged Allow the sample...

Page 29: ...t have read and understood the instructions in this manual and must adhere to them Prior to beginning any wiring work make sure voltage is not applied to any of the cables 6 1 Connection conditions 6 1 1 Remote operation via HART e g via HART modem and FieldCare a0015608 Fig 21 HART via modem 1 Base L or E device module current output 1 with HART 2 HART modem for connecting to PC e g FXA1951 3 HAR...

Page 30: ...Electrical connection Liquistation CSF48 30 Endress Hauser 6 1 2 Remote operation via PROFIBUS DP a0015874 Fig 22 PROFIBUS DP T Terminating resistor ...

Page 31: ...onnection Endress Hauser 31 6 1 3 Remote operation via Modbus RS485 6 1 4 Remote operation via ethernet Web server Modbus TCP EtherNet IP a0015875 Fig 23 Modbus RS485 T Terminating resistor a0015876 Fig 24 Modbus TCP and or ethernet ...

Page 32: ... at the source of the supply 6 2 1 Routing the cables Route the cables behind the rear panel of the sampler so that they are properly protected Cable glands are available for the cable entries up to 8 depending on the version Plan a cable length of approx 1 7 m 5 6 ft from the foundation to the terminal connection 6 2 2 Cable types Power supply e g NYY J 3 wire max 2 5 mm2 Analog signaling and tra...

Page 33: ...4 Removing the rear panel of the sampling compartment a0012803 Fig 25 Screw above the dosing compartment 1 To release the rear panel turn clockwise with an Allen key 5 mm a0012826 Fig 26 Lift up the top rear panel and pull it back to remove it a0012825 Fig 27 Remove the bolts on the bottom left and right on the rear of the dosing compartment a0012824 Fig 28 Push up the lower rear panel to remove i...

Page 34: ...correct wiring can result in injury or fatality De energize the device before removing the cover of the power unit 1 Release the screw with an Allen key 5 mm 2 Remove the cover of the power unit from the front 3 When reassembling make sure that the seals are seated correctly a0012831 Fig 29 Removing the cover on the power unit 2 1 3 ...

Page 35: ...und connections Rechargeable batteries are available as an option for battery type see section Technical Data Fuses are available as an option see section Technical Data Use rechargeable batteries only a0013237 Fig 30 Terminal assignment 1 Assignment 100 to 120 V 200 to 240 V AC 10 2 Assignment 24 V DC 15 9 3 Rechargeable batteries optional 4 Internal 24 V voltage 5 Fuses 3 4 L N 1 2 5 ...

Page 36: ...ible All other plug in terminals Single wire multi wire and fine wire cables can be used for the connection with and without ferrules Only one wire is permitted per terminal a0012691 Fig 31 Press the screwdriver against the clip opens the terminal a0012692 Fig 32 Insert the cable until the limit stop a0012693 Fig 33 Remove the screwdriver closes the terminal a0012694 Fig 34 Insert the screwdriver ...

Page 37: ... The controller housing has a separate connection compartment Release the 6 housing screws to open the connection compartment a0012843 Fig 37 Release 6 housing screws with a Phillips screwdriver to open the display cover a0013238 Fig 38 Controller with L basic module opened 1 L basic module 2 Sampler controller ...

Page 38: ... Connection cable to sampler controller 1 Power connection 1 a0016535 Fig 40 E basic module 1 2 3 4 Indicator LEDs Voltage connection1 Alarm relay connection Power supply for digital fixed cable sensors with Memosens protocol 1 Internal device connection Do not disconnect the connector 5 6 7 8 9 SD card slot Slot for the display cable 1 Service interface 1 Connections for 2 Memosens sensors Curren...

Page 39: ...Liquistation CSF48 Electrical connection Endress Hauser 39 a0016537 Fig 41 E basic module wiring diagram ...

Page 40: ...controller The connections for the sampler controller are in the controller housing see section Connection compartment in the controller housing Analog inputs and binary inputs outputs a0012988 Fig 42 Position of the terminals 1 Analog inputs 1 and 2 2 Binary inputs outputs ...

Page 41: ...s 1 and 2 Analog input for passive devices two wire transmitter Out In terminals 125 123 or 225 223 Analog input for active devices four wire transmitter In Gnd terminals 123 124 or 223 224 a0015214 Fig 44 With two wire transmitter e g Liquiline M CM42 a0015212 Fig 45 With four wire transmitter e g Prosonic S FMU90 ...

Page 42: ...tion is located on the lower terminal strip on the far left and see the Power supply terminal assignment section Binary outputs a0013381 Fig 46 Assignment of binary inputs 1 and 2 1 Binary input 1 191 192 2 Binary input 2 291 292 a0013404 Fig 47 Binary input with external voltage source a0013382 Fig 48 Assignment of binary outputs 1 and 2 1 Binary output 1 145 146 2 Binary output 2 245 246 ...

Page 43: ... connection is located on the lower terminal strip on the far left and see the Power supply terminal assignment section Binary outputs with relay option a0013407 Fig 49 Binary output with external voltage source a0016343 Fig 50 Relay 1 Binary output 1 2 Binary output 2 The left relay is activated with binary output 1 while the right relay is activated by binary output 2 ...

Page 44: ...6 5 Connecting the sensors 6 5 1 Sensor types with Memosens protocol a0016348 Fig 51 Connection example for binary output with relay Sensor types Sensor cable Sensors Digital sensors without additional internal power supply CYK10 with plug connection and inductive signal transmission pH sensors ORP sensors Combined sensors Amperometric oxygen sensors Conductive conductivity sensors Chlorine sensor...

Page 45: ...er 45 6 5 2 Connecting sensors with Memosens protocol a0012459 Fig 52 Sensors without additional supply voltage a0012460 Fig 53 Sensors with additional supply voltage a0016197 Fig 54 Sensors with and without additional supply voltage at sensor module 2DS ...

Page 46: ...st first route it via the back panel to the controller housing towards the front See the Removing the rear panel of the dosing compartment and the Removing the rear panel of the sampling compartment sections If possible only use terminated genuine cables a0003350 Fig 56 Memosens data cable CYK10 a0016360 Fig 55 Gland to the controller ...

Page 47: ...connection Endress Hauser 47 Connecting the end sleeves of the sensor cable to the E basic module The outer shield of the cable is grounded by means of the metal gland on the left of the E basic module a0016356 Fig 57 Terminal strip ...

Page 48: ...ng your hardware always fill the slots from top to bottom Do not leave any gaps If not all the slots are occupied always insert a dummy or end cover beneath the last module This ensures the unit is shock protected Always ensure shock protection is guaranteed particularly in the case of relay modules 2R 4R AOR 6 6 1 Digital inputs and outputs DIO module a0019917 Fig 58 Module front a0019836 Fig 59 ...

Page 49: ... Relay Module 2AO Module 4AO a0016179 Fig 60 Module front a0015759 Fig 61 Wiring diagram a0016178 Fig 62 Module front a0015760 Fig 63 Wiring diagram Module 2R Module 4R a0016181 Fig 64 Module front a0015758 Fig 65 Wiring diagram a0016182 Fig 66 Module front a0015757 Fig 67 Wiring diagram ...

Page 50: ...Electrical connection Liquistation CSF48 50 Endress Hauser Example Connecting the compressed air cleaning unit 71072583 for CAS40D a0016371 Fig 68 Connecting the compressed air cleaning unit for CAS40D ...

Page 51: ...ecting the injector cleaning unit Chemoclean CYR10 a0016372 Fig 69 Connecting the injector cleaning unit CYR10 1 External power supply 2 Cleaner to spray head 3 Container with cleaner 4 Motive water 2 to 12 bar 30 to 180 psi 5 Backflow valve to be provided by the customer ...

Page 52: ...e 485 LEDs on front of module LED Name Color Description RJ45 LNK ACT GN Off Connection is not active On Connection is active Flashing Data transmission RJ45 10 100 YE Off Transmission rate 10 MBit s On Transmission rate 100 MBit s PWR Power GN Supply voltage is applied and module is initialized BF Bus failure RD Bus failure SF System failure RD System failure COM Communication YE Sending or recei...

Page 53: ...witches to the ON position The internal terminating resistor is used a0016306 Fig 73 Structure of the internal terminating resistor DIP switches on front of module DIP Factory setting Assignment 1 128 ON Bus address Commissioning Communication OFF Write protection ON configuration not possible via the bus only via local operation Service OFF Only for service not to be used by the operator Fig 72 D...

Page 54: ...uration or via the fieldbus 6 9 Guaranteeing the degree of protection Only the mechanical and electrical connections that are described in this manual and are necessary for the required designated application may be established on the device supplied Please play close attention when performing the work as degrees of protection individually confirmed for this product ingress protection IP electrica...

Page 55: ...the mounted cables strain relieved 3 Have you laid the cable in such a way that there are no loops or crossovers 4 Are the signal lines properly connected in accordance with the wiring diagram 5 Have all other connections been set up correctly 6 Are all unused connecting wires connected to the protective ground connection 7 Are all connecting wires securely positioned in the cable clips 8 Are all ...

Page 56: ...he operating system This address must be in the same subnetwork as the IP address of the device Example IP address for Liquistation 192 168 1 212 Diagnostics System information Ethernet IP Address IP address for the PC 192 168 1 213 3 Start the Internet browser If you use a proxy server to connect to the Internet 4 Disable the proxy browser settings under Connections LAN settings 5 Enter the IP ad...

Page 57: ...server menu language English Clicking a menu name or a function corresponds to pressing the navigator You can make your settings conveniently via the computer keyboard Instead of using an Internet browser you can also use FieldCare for configuration via Ethernet The Ethernet DTM required for this purpose can be downloaded from the product page 7 2 Service interface You can connect the device to a ...

Page 58: ...on 1 Start Fieldcare 2 Establish the connection to the Commubox 3 For this purpose under Host PC click Add device and select CDI Communication FXA291 4 Click Configuration to select the serial interface for FXA291 and to set the baud rate 115200 5 Click Link connection to start communicating with the FXA291 are green 6 Click Add device again and select your device type 7 Click Link connection to s...

Page 59: ...put 1 using the HART protocol Connect the HART modem or handheld to current output 1 communication load 230 500 Ohm Establish the connection via your HART device Operate Liquistation via the HART device To do so follow the instructions in the manual All the information on HART communication is provided on the CD BA00486C 7 3 2 PROFIBUS DP With the fieldbus module 485 and the appropriate device ver...

Page 60: ...herNet IP With the fieldbus module 485 and the appropriate device version you can communicate via EtherNet IP Connect the EtherNet IP data cable to the RJ45 socket of the fieldbus module All the information on EtherNet IP communication is provided on the CD SD01293C ...

Page 61: ... Navigator jog shuttle and press hold function Soft keys function depends on the menu Display red background in the event of an error a0013241 en Fig 81 Display example 1 2 3 Menu path and or device designation Status display Assignment of the soft keys e g ESC escape or abortion of a sampling process MAN manual sample help if available OFF switches the device to standby or aborts a program ...

Page 62: ...he soft key selecting the menu directly a0013354 en Fig 83 Turning the navigator moving the cursor in the menu a0013355 en Fig 84 Pressing the navigator launching a function a0013356 en Fig 85 Turning the navigator selecting a value e g from a list a0013357 en Fig 86 Pressing the navigator accepting the new value a0013358 en Fig 87 Result new setting is accepted ...

Page 63: ...factory Make sure to note down any new password as otherwise you will not be able to unlock the keypad yourself Unlocking operating keys 1 Press the navigator for longer than 2 s A context menu for unlocking the operating keys is displayed 2 Select Key unlock The keys are unlocked immediately if you did not choose to lock with a password Otherwise you are asked to enter your password 3 Only if key...

Page 64: ...eceded by the following symbol Examples of typical actions include Starting a sampling program Starting manual sampling Saving or loading configurations Example Menu Manual sampling Start sampling 8 3 5 Customized text You are assigning an individual designation Enter a text You can use the characters in the editor for this purpose upper case and lower case letters numbers and special characters U...

Page 65: ...a table use the navigator to move through the rows and columns and change the cell values You only edit numerical values The controller automatically takes units of measure into account You can insert table rows soft key INSERT or delete them soft key DEL When finished save the table soft key SAVE Use the soft key to cancel your entry at any time Example Menu Setup Inputs pH Medium comp ...

Page 66: ...for the initialization to complete 2 Press the soft key for MENU Select your language in the top menu item 3 Go to the Display Operation menu and configure your desired display settings Contrast Backlight and Screen rotation You have now changed the display to suit your requirements and can operate the device in the preferred language 4 Go to the Setup Basic setup menu and run a quick setup see Ba...

Page 67: ...tic Factory setting Manual If Automatic is selected the single channel measured value display switches from one channel to the next every second Current program Read only The name of the sampling program currently selected is displayed Status Read only Display Active The sampling program has been started and the device takes a sample as per the set parameters Display Inactive No sampling program h...

Page 68: ...a source Output Signal type Output Options None Binary outputs Current outputs Relay Factory setting None Select an output You can choose from binary outputs current outputs and relays Measured value Options Depends on the source of data or output Factory setting None You can display different measured values depending on the source of data or output Label Customized text 20 characters User define...

Page 69: ...r sampler now works with your general settings If you want to configure your most important input and output parameters already in Basic setup proceed as follows Configure the current outputs relays limit contactors cleaning cycles and device diagnostics with the following submenus Show summary of current program The bottle statistics for the sampler are displayed The statistics appear for each in...

Page 70: ...tiple date interval deactivation program part 1 time flow proportional CTCV VTCV CTVV bottle change on time or samples bottle synchronisation multiple bottles Program start immediate date time volume Program stop program end continuous date time Advanced multiple part program Sampling program part n 1 24 activation immediate individual times multiple date interval deactivation program part 1 param...

Page 71: ...on and the current sample volume are displayed The distributor position and sample volume can be changed 2 Select Start sampling A new screen is displayed indicating the progress of the sampling process 3 After manual sampling a running program can be displayed and continued with the ESC key 4 Example The sample volume for Manual sampling is not taken into account in the calculated bottle volume ...

Page 72: ...lume per sample For version with vacuum pump configure under Menu Setup General settings Sampling Select Bottle change mode after number or time for average samples With the option Bottle change after a time you can enter the change time and bottle synchronization None 1st bottle change time 1st time of change bottle number The description for this can be found in the Bottle synchronization sectio...

Page 73: ... sensor type connected and the current primary and secondary value are shown on the display There is a special function for temperature sensor 1 The status of the compressor ventilator and heating are displayed on off 4 All the measured values of all the inputs and outputs The current primary and secondary value as well as all the raw values are shown on the display 5 User definable screens You co...

Page 74: ...rder Icon Location Description Title bar Diagnostics message Failure Title bar Diagnostics message Maintenance request Title bar Diagnostics message Check Title bar Diagnostics message Out of specification Title bar Fieldbus or TCP IP communication active Title bar Hold active At measured value Hold for the actuator current output limit contactor etc is active At measured value1 1 Only pH or ORP m...

Page 75: ... function meets NAMUR NE43 Set the current value that should be output at the current outputs in the event of an error The value for Error current should be outside the measuring range If you decided that your Current output range 0 to 20 mA you should set an error current between 20 1 and 23 mA If the Current output range 4 to 20 mA you could also define a value 4 mA as the error current The devi...

Page 76: ...format Options HH MM am 12h HH MM 24h HH MM SS 24h Factory setting HH MM SS 24h Decide whether you want to use the 12 hour or 24 hour clock Seconds can also be displayed with the latter version Time zone Options None Choice of 35 time zones Factory setting None If no time zone is selected then Greenwich Mean Time is used London DST Options Off Europe USA Manual Factory setting Off The controller a...

Page 77: ...ng Path Menu Setup General settings Automatic hold Function Options Info Device specific hold Setup menu Options Disabled Enabled Factory setting Disabled Decide whether a hold should be output at the current output when the particular menu is opened Diagnostics menu Calibration active Factory setting Enabled Hold release time 0 to 600 s Factory setting 0 s The hold is maintained for the duration ...

Page 78: ...est entry automatically overwrites the oldest entry Fill up buffer If the memory is 80 full the device displays a diagnostic message If the memory is full there is an overflow i e no new values can be saved The controller displays a corresponding diagnostic message The memory then has to be cleared manually Logbook program Options Off Ring buffer Fill up buffer Factory setting Ring buffer All prog...

Page 79: ... unit Unit Read only Data logbooks New You can create a maximum of 8 data logbooks Logbook name Customized text 20 characters Source of data Options None Binary input 1 Binary input 2 Analog input 1 Analog input 2 Temperature Factory setting None Select the input that should be the data source of the logbook entries Measured value Options Depends on Source of data Factory setting None You can reco...

Page 80: ...ction This allows you to exit the menu New Start stop simultaneously Action Appears if you have created more than one data logbook With one click you can start or stop recording for all the data logbooks Logbook name The name of this submenu is based on the name of the logbook and only appears once you have created a logbook This menu appears several times if you have several data logbooks Source ...

Page 81: ... controller displays a corresponding diagnostic message The memory then has to be cleared manually Line plotter Menu to define the graphic display Axes Options Off On Factory setting On Should the axes x y be displayed On or not Off Orientation Options Horizontal Vertical Factory setting Horizontal You can choose whether the value curves should be displayed from left to right Horizontal or from to...

Page 82: ... sampling assembly 4 Path Menu Setup General settings Function Options Info Sampling Number of bottles Choice of all possible bottle combinations The bottle configuration you ordered is preset in the device Bottle volume 0 to 100000 ml Factory setting Depends on the bottle configuration Distribution parking 3 Options Back None Factory setting Back Causes the distribution arm to go to the center at...

Page 83: ...d detection 1 Options Automatic Semi automatic Factory setting Automatic If Semiautomatic is selected the purge times and intake times can be defined separately Dosing volume 1 4 1 20 to 350 ml Factory setting 200 ml 4 10 to 1000 ml Factory setting 200 ml 1 Adjust the dosing tube in the dosing chamber to change the dosing volume The level in the bottle is calculated using the set dosing volume 4 I...

Page 84: ... the time until the sample is dosed Dosing mode 4 Options Dose without pressure A Dose with pressure B Factory setting Dose without pressure A Dose with pressure B The sample is conveyed with pressure from the sample compartment of the assembly into the sampler This function is only possible if the compressed air valve is connected to binary output 1 Time after sampling4 is only displayed if more ...

Page 85: ...ose has to be exchanged Warning 10 to 50 h Factory setting 30 h When the tube has been in operation for this length of time a diagnostic message is displayed to indicate that the tube should be replaced in time Alarm 30 to 200 h Factory setting 50 h Totalizer 00 00 00 to 49710 06 28 Factory setting 00 00 00 Operating time of the current pump hose in days hours and minutes Reset Action The tube lif...

Page 86: ...C Factory setting 4 C Set the sample compartment temperature Cooling control Options Standard operation Quick cool down Factory setting Standard operation The temperature regulator is switched off for a certain time if quick cool down is selected Defrosting The automatic defrosting system is preset at the factory The following menu items can only be viewed and changed in the Expert mode Mode Optio...

Page 87: ...the current output if the diagnostic message display is activated If general device errors occur the error current is output at all the current outputs In the case of channel specific errors the error current is only output at the particular current output Status signal Options Maintenance M Out of specification S Function check C Failure F Factory setting Depends on the message The messages are d...

Page 88: ...Options None Cleaning 1 Cleaning 2 Cleaning 3 Cleaning 4 Factory setting None Decide whether the diagnostic message should trigger a cleaning program You can define the cleaning programs under Menu Setup Additional functions Cleaning Detail information Read only Here you can find more information on the diagnostic message and instructions on how to resolve the problem Path Menu Setup General setti...

Page 89: ...alid address is set via the hardware you have to assign a valid address for your device either here or via the bus Ident number Options Automatic PA Profile 3 02 9760 Liquiline CM44x 155D Liquiline CM44xR 155D Liquistation CSFxx 155C Factory setting Automatic Path Menu Setup General settings Extended setup Modbus Function Options Info Enable Options Off On Factory setting Off You can switch off Mo...

Page 90: ...kipedia DHCP Options Off On Factory setting Off The Dynamic Host Configuration Protocol DHCP makes it possible to assign the network configuration to clients via a server With DHCP it is possible to automatically integrate the device into an existing network without the need for manual configuration Normally the client need only be configured for automatic retrieval of the IP addresses During star...

Page 91: ... Transmission Control Protocol TCP is an arrangement protocol as to how data should be exchanged between computers A port is a part of an address which assigns data segments to a network protocol Webserver login Options Off On Factory setting On You can switch user administration on and off at this point This makes it possible to create multiple users with password access User administration List ...

Page 92: ...uestion is displayed The current firmware will be overwritten After this the device will reboot Do you want to proceed The firmware is loaded and the device is then started with the new firmware Saving the setup Saving the setup gives you the following advantages Quick and easy to restore a setup following a firmware update Copying settings for other devices Quick and easy switching between variou...

Page 93: ...desired setup is restored after restarting the device Exporting the setup Exporting the setup gives you the following advantages Export in xml format with stylesheet for formatted display in an xml enabled application such as Microsoft Internet Explorer Import the data drag drop the xml file in an browser window 1 Insert the SD card into the controller card reader 2 Go to Menu Setup General settin...

Page 94: ...nagement Activation code 2 Confirm your entry Your new hardware or software function is activated and can be configured The table below tells you what functions an activation code enables Function Activation code beginning with Second Memosens input 062 Two current outputs BASE E module only 081 HART 0B1 PROFIBUS DP 0B3 Modbus TCP 0B4 Modbus RS485 0B5 EtherNet IP 0B6 Measuring range switching set ...

Page 95: ...n immediate individual times multiple date interval deactivation program part 1 time flow proportional CTCV VTCV CTVV bottle change on time or samples bottle synchronisation multiple bottles Program start immediate date time volume Program stop program end continuous date time Advanced multiple part program Sampling program part n 1 24 activation immediate individual times multiple date interval d...

Page 96: ...w proportional sampling time override CTVV Flow proportional sampling time override CTVV Flow proportional sampling time override CTVV a0014045 Fig 88 Sampling control Q Flow t Time a Flow curve b Time paced sampling A constant sampling volume e g 50 ml is taken at steady intervals e g every 5 min c Flow paced sampling A constant sampling volume is taken at variable intervals depending on the infl...

Page 97: ... interval with maximum flow The total number of samples amounts to 60 samples per bottle With a flow of 300 m h a sample is taken every 4 minutes Controlled via binary input Signal pulse 5 m Sampling volume 50 ml Sampling interval 20 m Bottle change mode 2 h The pulses are scaled at the flowmeter By multiplying the pulses at the sampling interval the shortest sampling interval at the maximum pulse...

Page 98: ...ntative sampling given large fluctuations in the flow and constant time intervals Disadvantage Too little sampling volume is made available for analysis when the flow is low Advantage with current input For the sampling interval either the current flow rate or the average value between the last and current flow rate is used to calculate the exact sampling volume depending on the presetting Disadva...

Page 99: ...ottle 6 It is also possible to start synchronization on a specific day of the week For example a time of 24 hours was set for bottle changeover Monday 00 00 was the time set for synchronization and Tuesday 8 a m was set for starting the program The system fills bottle 2 until 00 00 on Wednesday and then switches to bottle 3 External signal The system changes to the next bottle when an external sig...

Page 100: ...t or duplicate it Furthermore you can also see whether this program is a Basic Standard or Advanced program If you are creating a new program select the Basic Standard or Advanced program type Basic Program name Customized text Use a distinct name for your sampling program The program name can be up to 16 characters long Bottle configuration Choice of all possible bottle combinations The ordered b...

Page 101: ...pling mode Options Time paced CTCV Flow paced VTCV Time flow paced CTVV Factory setting Time paced CTCV The following functions depend on the option selected These versions are illustrated individually in the following section to provide a clearer understanding of the options Time paced CTCV A constant sampling volume is taken at steady intervals Flow paced VTCV A constant sampling volume is taken...

Page 102: ...p or sampling assembly the volume is taken from the setup and can only be modified there The dosing accuracy and the repeatability of a sample volume 20 ml can vary depending on the specific application Multiplier for version with vacuum pump or sampling assembly 1 to 10 Factory setting 1 You can change the sampling volume using the multiplier For example if the dosing volume is set to 200 ml set ...

Page 103: ...ble time If Start condition Immediate is selected Sample at start Options Yes No Factory setting Yes Yes The first sample is taken when the program is started No The system waits for the interval to elapse before the first sample is taken If Start condition Date time is selected Start date 01 01 2000 to 31 12 2099 Factory setting DD MM YYYY Set the start date for the sampling program The format de...

Page 104: ...ing interval Dosing volume for version with vacuum pump or sampling assembly Sampling volume for version with peristaltic pump Vacuum pump 20 to 350 ml Peristaltic pump 10 to 10000 ml Sampling assembly 10 to 1000 ml Factory setting Vacuum pump 200 ml Peristaltic pump 100 ml Sampling assembly 200 ml Set the dosing volume or the sampling volume The volume is taken from the setup in the version with ...

Page 105: ...system should change to the next bottle Multiple bottles 0 to 23 The configuration options depend on the current number of bottles Factory setting 0 Multiple bottles Simultaneous transfer of two samples to separate bottles Bottle synchronization Options None 1 bottle change time 1 Time of change bottle number Factory setting None None The time of sampling and bottle change are not synchronized 1 b...

Page 106: ... the sampling program The format depends on the option configured under general settings Start time 00 00 00 to 23 59 59 Factory setting HH MM SS 24h Set the time when the sampling program is started The format depends on the option configured under general settings Stop condition Options Program end Continuous Factory setting Program end Program end The device stops sampling automatically once it...

Page 107: ...staltic pump Vacuum pump 20 to 350 ml Peristaltic pump 10 to 10000 ml Sampling assembly 10 to 1000 ml Factory setting Vacuum pump 200 ml Peristaltic pump 100 ml Sampling assembly 200 ml Set the dosing volume or the sampling volume The volume is taken from the setup in the version with a vacuum pump or sampling assembly The dosing accuracy and the repeatability of a sample volume 20 ml can vary dep...

Page 108: ...ble time If Start condition Immediate is selected Sample at start Options Yes No Factory setting Yes Yes The first sample is taken when the program is started No The system waits for the interval to elapse before the first sample is taken If Start condition Date time is selected Start date 01 01 2000 to 31 12 2099 Factory setting DD MM YYYY Set the start date for the sampling program The format de...

Page 109: ...Factory setting 10 000 m Set the sampling interval The unit and the number of decimal places are displayed as configured under Setup Inputs Dosing volume for version with vacuum pump or sampling assembly Sampling volume for version with peristaltic pump Vacuum pump 20 to 350 ml Peristaltic pump 10 to 10000 ml Sampling assembly 10 to 1000 ml Factory setting Vacuum pump 200 ml Peristaltic pump 100 m...

Page 110: ... setting 0 Multiple bottles Simultaneous transfer of two samples to separate bottles Bottle synchronization Options None 1 bottle change time 1 Time of change bottle number Factory setting None None The time of sampling and bottle change are not synchronized 1 bottle change time Sampling starts with the first bottle 1 Time of change bottle number Each bottle is assigned to a specific fill time If ...

Page 111: ...figured under general settings Start time 00 00 00 to 23 59 59 Factory setting HH MM SS 24h Set the time when the sampling program is started The format depends on the option configured under general settings Stop condition Options Program end Continuous Factory setting Program end Program end The device stops sampling automatically once it has run through the set program Continuous The device run...

Page 112: ...g volume pulse 10 to 1000 ml Factory setting 20 ml Set what sampling volume should be grabbed per pulse The dosing accuracy and the repeatability of a sample volume 20 ml can vary depending on the specific application If Sampling volume input Current input is selected Sampling volume 20mA 10 to 10000 ml Factory setting 100 ml Set what sampling volume should be grabbed at 20 mA The dosing accuracy ...

Page 113: ...tion time and the weekday Start condition Options Immediate Date time Factory setting Immediate The sampling program can be started either immediately or at a specific configurable time If Start condition Date time is selected Start date 01 01 2000 to 31 12 2099 Factory setting DD MM YYYY Set the start date for the sampling program The format depends on the option configured under general settings...

Page 114: ...00 01 00 to 99 59 00 HH MM SS Factory setting 00 10 00 HH MM SS Set the sampling interval If Sampling volume input Binary input is selected Sampling volume pulse 10 to 1000 ml Factory setting 20 ml Set what sampling volume should be grabbed per pulse The dosing accuracy and the repeatability of a sample volume 20 ml can vary depending on the specific application If Sampling volume input Current in...

Page 115: ...e configuration options depend on the current number of bottles Factory setting 0 Multiple bottles Simultaneous transfer of two samples to separate bottles If Bottle change mode External signal is selected Bottle change signal input Options No bottle change input configured Binary input S x Factory setting No bottle change input configured The bottle change input can be configured under Inputs Mul...

Page 116: ...eral settings Stop condition Options Program end Continuous Factory setting Program end Program end The device stops sampling automatically once it has run through the set program Continuous The device runs through the set program continuously in an infinite loop Do not forget to empty the bottles Assignment bin output Options No binary output configured Binary output S x Factory setting No binary...

Page 117: ...ctory setting Number of samples The bottle can be changed after a specific number of samples after a time or by an external signal If Bottle change mode Number of samples is selected Samples per bottle 1 to 9999 Factory setting 1 Set the number of samples If Bottle change mode Time is selected Time interval 00 00 02 to 31 00 00 DD HH MM Factory setting 00 01 00 DD HH MM Set the time days hours and...

Page 118: ...figured under general settings Start time 00 00 00 to 23 59 59 Factory setting HH MM SS 24h Set the time when the sampling program is started The format depends on the option configured under general settings Stop condition Options Program end Continuous Factory setting Program end Program end The device stops sampling automatically once it has run through the set program Continuous The device run...

Page 119: ...bottle can be changed either after a specific number of samples after a time or by an external signal If Bottle change mode Number of samples is selected Samples per bottle 1 to 9999 Factory setting 1 Set the number of samples If Bottle change mode Time is selected Time interval 00 00 02 to 31 00 00 DD HH MM Factory setting 00 01 00 DD HH MM Set the time in days hours and minutes after which the s...

Page 120: ...figured under general settings Start time 00 00 00 to 23 59 59 Factory setting HH MM SS 24h Set the time when the sampling program is started The format depends on the option configured under general settings Stop condition Options Program end Continuous Factory setting Program end Program end The device stops sampling automatically once it has run through the set program Continuous The device run...

Page 121: ...ottle combinations The ordered bottle configuration is preset or the configuration selected in the setup is displayed Bottle volume 0 to 100000 ml Factory setting 30000 ml Set the bottle volume The preset value depends on the bottle configuration configured The bottle volume is always 30 l for individual containers In the case of asymmetric distribution e g 6 x 3 l 2 x 13 l you can set the bottle ...

Page 122: ...run through the set program All the assigned bottles are filled Continuous The device runs through the set program continuously in an infinite loop Do not forget to empty the bottles Date time The device stops the set program at a specific time If Stop condition Date time is selected Stop date 01 01 2000 to 31 12 2099 Factory setting DD MM YYYY Set the stop date for the sampling program The format...

Page 123: ...Repeating date Set the start condition activity time and repetition interval for the subprogram Interval Set the start condition activity time and inactivity time for the subprogram Deactivation Only visible if there is more than one subprogram If Enable subprogram Individual dates is selected Individual dates Set the start and stop times for the subprogram Enter a new date via INSERT Delete a dat...

Page 124: ...ndition Options No delay Date Time Time Factory setting Date Time No delay The subprogram is started when the program is enabled Date Time Set the start date and start time for enabling the subprogram Time Set the start time for enabling the subprogram Start date 01 01 2000 to 31 12 2099 Factory setting DD MM YYYY Set the start date for the 1st interval The format depends on the option configured ...

Page 125: ... 2 a m bottle 2 from 2 a m to 4 a m etc None The time of sampling and bottle change are not synchronized 1 bottle change time Sampling starts with the first bottle The changeover to the next bottles is synchronized 1 Time of change bottle number A specific fill time is assigned to each bottle External BC sync input The system changes to the next bottle when an external signal is received The exter...

Page 126: ...tle Only visible if there is more than one subprogram Dynamical bottle assignment When the subprogram changes the system switches to the next empty bottle Statical bottle assignment A table can be used to assign a subprogram to each bottle Via the Bottle change menu item the bottle change can be configured after a certain time or number of samples if bottle distribution with more than one bottle h...

Page 127: ...n 6x 1x Bottle volume left 3000 ml Bottle volume right 20000 ml Start condition Date time Start date DD MM YYYY e g 03 06 2010 Start time HH MM SS e g 12 00 00 Stop condition Continuous Setup subprogram Programpart MO FR SAVE saves the MO FR subprogram Setup subprogram Programpart SAT SUN SAVE saves the SAT SUN subprogram ESC the main program is displayed Bottle assignment Statical bottle assignme...

Page 128: ...le No SAVE saves the MO FR subprogram ESC ESC Setup subprogram SAT SUN Edit Sampling mode Time paced CTCV Sampling interval 15 min Sampling volume 100 ml Bottle change mode Time Time interval 48 00 Multiple bottles 0 Enable subprogram Multiple date Start condition No delay Activity time 24 00 Repeating date Repetition mode Days of week Monday No Tuesday No Wednesday No Path Menu Setup Sampling pro...

Page 129: ...gram created under Select sampling program Thursday No Friday No Saturday Yes Sunday Yes Sample at enable Yes Sample at disable No SAVE saves the SAT SUN subprogram ESC ESC Bottle assignment table Bottle 1 Bottle 6 MO FR Bottle 7 SAT SUN Inputs Path Menu Setup Sampling programs Setup program New Function Entry for sample program ...

Page 130: ...n the left and right in the menu items that follow Start condition Options Immediate Date time Volume External start External duration Fieldbus optional Factory setting Immediate Immediate The sampling program is started immediately Date time The sampling program is started at a specific time that can be configured Volume The sampling program is started when a certain totalized flow is reached Ext...

Page 131: ...etting No program start input configured Select the program start input The binary input must be configured for this function Only the inputs configured as a program start input are displayed If Start condition External duration is selected Start signal input Options No program duration input configured Binary input S x Factory setting No program duration input configured Select the program durati...

Page 132: ...099 Factory setting DD MM YYYY Set the stop date for the sampling program The format depends on the option configured under general settings Stop time 00 00 00 to 23 59 59 Factory setting HH MM SS 24h Set the time when the sampling program is stopped The format depends on the option configured under general settings If Stop condition External signal is selected Stop signal input Options No program...

Page 133: ...ycle is triggered via the control system The settings that depend on the sampling mode time paced flow paced and time flow paced sampling are listed in the Program type Basic section If Sampling mode Single sample is selected Dosing volume for version with vacuum pump or sampling assembly Sampling volume for version with peristaltic pump Vacuum pump 20 to 350 ml Peristaltic pump 10 to 10000 ml Sam...

Page 134: ...y setting No sampling input configured Select the input for the sampling signal The binary input must be configured for this function Only the configured inputs are displayed If Sampling mode PROFIBUS DP or Modbus is selected Sampling signal input Options None 0V DO 01 0V DO 02 0V DO 03 0V DO 04 0V DO 05 0V DO 06 0V DO 07 0V DO 08 Factory setting None Select the input for the sampling signal The f...

Page 135: ...y input configured accordingly Deactivation Subprogram 2 or 2 n is started as soon as subprogram 1 is disabled Only possible with multiple subprograms Fieldbus The subprogram is enabled by a signal from the control system The settings Immediate Individual dates Repeating date and Interval that depend on the activation of the subprogram are listed in the Program type Standard section If Enable subp...

Page 136: ... Out of range Rate of change Factory setting Upper limit Type of limit value monitoring Limit value overshoot or undershoot Measured value within or outside a range Rate of change Limit value Range of adjustment and factory setting Depends on the measured value Operating mode Above limit check or Below limit check The event is triggered if the limit value hysteresis is exceeded for the switch on d...

Page 137: ...Delta time 00 01 to 23 59 Factory setting 01 00 Auto Confirm 00 01 to 23 59 Factory setting 00 01 If Enable subprogram External start is selected Activation input Options No program part start input configured Binary input S x Factory setting No program part start input configured Select the input for start of the subprogram The binary input must be configured for this function Only the configured...

Page 138: ...re this time in the Offset synchronization menu item Bottle synchronization Options None 1 bottle change time 1 Time of change bottle number External BC sync input Factory setting None Specific bottles can be assigned specific filling times with the bottle synchronization function For example bottle 1 is to be filled from midnight to 2 a m bottle 2 from 2 a m to 4 a m etc None The time of sampling...

Page 139: ...bottle is full All the subprograms then change to the next bottle Dynamical bottle assignment When the subprogram changes the system switches to the next bottle Statical bottle assignment A table can be used to assign a subprogram to each bottle Via the Bottle change menu item the bottle change can be configured after a certain time or number of samples if more than 1 subprogram is available and e...

Page 140: ...B pH value 1 Sampling into individual bottles when pH value 8 0 2 Sampling into composite container when pH value 8 0 A B 1 1 2 8 0 Path Menu Setup Sampling programs Setup program New Function Entry for sample program Advanced Program name TDTE 12 20 Bottle configuration 12x 1x Bottle volume left 1000 ml Bottle volume right 2000 ml Start condition Immediate Stop condition Continuous Bottle assignm...

Page 141: ...gnment is selected in the main program Number of samples Samples per bottle 10 Multiple bottles 0 Enable subprogram Event Start condition No delay Activation event Number of events 1 Event Editor 1 Source of data CH1 1 1 pH glass Measured value pH Operating mode Upper limit Limit value pH 8 00 Hysteresis pH 0 20 Start delay 0 s Switch off delay 0 s Sample at enable Yes Sample at disable No Deactiv...

Page 142: ...nges the system switches to the next bottle SAVE ESC ESC Bottle assignment Statical bottle assignment Bottle assignment table Bottle 1 Bottle 12 Bottle 13 EE1 EE1 TD1 ESC Path Menu Setup Sampling programs Setup program New Function Entry for sample program Advanced Program name UVT 12x3 Bottle configuration 12x Bottle volume 3000 ml Start condition Date time Start date DD MM YYYY e g 03 06 2010 St...

Page 143: ...ultiple bottles 0 Enable subprogram External activation Start condition No delay Activation event Number of events 1 Event Editor 1 Source of data Current input S 1 Measured value Flow rate Operating mode Upper limit Limit value 155 l s Hysteresis 5 l s Start delay 0 s Switch off delay 0 s ESC ESC Sample at enable Yes Sample at disable No Stop condition Enable invalid Synchronize samplings To subp...

Page 144: ... Multiple bottles 0 Enable subprogram Event Start condition No delay Activation event Number of events 1 Event Editor 1 Source of data Current input S 1 Measured value Flow rate Operating mode Lower limit Limit value 150 l s Hysteresis 5 l s Start delay 0 s Switch off delay 0 s ESC ESC Sample at enable Yes Sample at disable No Stop condition Enable invalid Synchronize samplings To subprogram start...

Page 145: ...ected program is deleted following a confirmation prompt Start The selected program is started immediately The program can be canceled or paused by pressing the OFF key If there are differences between the setup and the selected program the Program configuration contains errors message appears e g the bottle configuration in the program does not match the configuration in the setup The program is ...

Page 146: ... the logbook The current program is resumed when the Resume program button is pressed Path Program active Function Info ESC Back to the overview Any program currently running is canceled STAT For selecting statistics about measured values sampling and inputs See Display settings section OFF If no program is enabled the device can be switched off here If a program is enabled the following options a...

Page 147: ...ode Options Off On Factory setting Off Switches the function on or off Input mode Options Flow rate Rainfall External event Armature end position detection only for version with sampling assembly Factory setting Flow rate Pulse input for connected flowmeters or rain gages Control of sampling functions via external signals If Input mode Flow rate is selected Signal slope Options Low High High Low F...

Page 148: ...ed set the Time in the menu item that follows Weekly If a weekly interval is selected set the Day of week and the Time in the menu items that follow Monthly If a monthly interval is selected set the Day of month and the Time in the menu items that follow Time 00 00 00 to 23 59 59 HH MM SS Factory setting 12 00 00 HH MM SS If Input mode Rainfall is selected Signal slope Options Low High High Low Fa...

Page 149: ...gram start If counter reset Manual is selected Reset totalized rainfall Action The totalized rainfall currently calculated is set to zero when the meter is reset manually If counter reset Automatic is selected Interval Options Daily Weekly Monthly Factory setting Daily Daily If a daily interval is selected set the Time in the menu item that follows Weekly If a weekly interval is selected set the D...

Page 150: ... continue running when the signal disappears The signal is a level signal i e the action takes effect as long as the level is present The level that triggers the action is configured in the Signal slope menu item that follows Partprogram activation A pulse triggers a subprogram Change bottle A pulse triggers a changeover to the next bottle Bottle synchronization A pulse triggers a changeover to th...

Page 151: ...t assignment view Overview of the outputs to which this binary input is linked Path Menu Setup Inputs Function Options Info Current input S x Mode Options Off 0 20 mA 4 20 mA Factory setting Off Enter the output signal of the connected device 0 to 20 mA or 4 to 20 mA Input mode Options Flow rate Parameter Current Factory setting Current Select the input variable Flow rate The input can be used as ...

Page 152: ...he set limit value prevents sampling if the flow falls below this value only for time flow paced sampling Lower range value 0 to 10000 l s Factory setting 0 l s Enter a value for the start of the measuring range 0 4 mA is assigned to this value as per your specifications Upper range value 0 to 10000 l s Factory setting 100000 l s Enter a value for the end of the measuring range 20 mA is assigned t...

Page 153: ... reset If counter reset Automatic is selected Interval Options Daily Weekly Monthly Factory setting Daily Daily If a daily interval is selected set the Time in the menu item that follows Weekly If a weekly interval is selected set the Day of week and the Time in the menu items that follow Monthly If a monthly interval is selected set the Day of month and the Time in the menu items that follow If I...

Page 154: ...verage curve of the measured values over the time specified Path Menu Setup Outputs Function Options Info OutputBinary Function Options Off Event Limit value Diagnostics message Cleaning only for version with sensors with the Memosens protocol Factory setting Off The following functions depend on the option selected Function Off switches off the function of the binary output and means no further s...

Page 155: ... the sampling cycle Bottle change A pulse is switched when a bottle is changed External stop A pulse is switched when an external stop is performed No sample The output signal is switched if no sample was taken Sub program enabled The output signal is switched if this subprogram is active If Function Limit value is selected Signal slope Options Low High High Low Factory setting Low High Select the...

Page 156: ...message Menu Setup General settings Diagnostics Device behavior or Menu Setup Inputs Diagnostics settings Diag behavior Attributed diagnostic messages Read only List of diagnostic messages All the messages assigned to the relay output appear on the display You do not have the option of editing the information here If Function Cleaning is selected only for version with sensors with the Memosens pro...

Page 157: ...None Depends on theSource of data Factory setting None The measured value you can select depends on the option selected under Source of data The table on the next page lists the measured values available depending on the data source In the Additional functions menu you can also select and configure the current output for outputting the controlled variable Range lower value Selection range and fact...

Page 158: ...ration liquid Saturation Raw value nA only Oxygen amp Raw value s only Oxygen opt WW Oxygen opt WW Cond i Options Temperature Conductivity Resistance only Cond c Concentration only Cond i Cond c Chlorine Options Temperature Current Concentration ISE Options Temperature pH Ammonium Nitrate Potassium Chloride TU TS Options Temperature Turbidity g l Turbidity FNU Nitrate Options Temperature NO3 NO3 N...

Page 159: ...ons Temperature SAC Transm Absorption COD BOD Current input 1 3 Options depend on the configuration Temperature 1 3 Mathematical functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measured value Path Menu Setup Outputs Alarm relay or relay at channel no Function Options Info Function Options Off LimitSwitch Diagnostics Cleaning Fa...

Page 160: ... the menu Menu Setup General settings Diagnostics Device behavior device specific messages Menu Setup Inputs Diagnostics settings Diag behavior sensor specific messages Before being able to assign a special message to the relay output in Device behavior you must first configure Outputs relay x y or Alarm relay Function Diagnostics Function LimitSwitch Function Options Info Source of data Options N...

Page 161: ...or every diagnostics message Menu Setup General settings Diagnostics Device behavior or Menu Setup Inputs Diagnostics settings Diag behavior Attributed diagnostic messages Operating mode as assigned Read only List of diagnostic messages All the messages assigned to the relay output appear on the display You do not have the option of editing the information here Function Cleaning Function Options I...

Page 162: ...ld be mapped to the PROFIBUS function blocks and are thereby available for transmission via PROFIBUS communication You can define a maximum of 16 device variables AI Blocks Define the data source Choose between sensor inputs current inputs or mathematical functions whose measured values should be transmitted From the data source select the measured value to be transmitted In addition you can defin...

Page 163: ...behavior Freeze the system not only flags the status but also actually freezes the measured value Additional information is provided in the SD01189C document 10 5 7 EtherNet IP Specify which process values should be output via EtherNet IP communication You can define a maximum of 16 analog device variables AI Define the data source You can choose from sensor inputs binary inputs and controllers Fr...

Page 164: ...ctory setting None Specify the input or output which should be the source of data for the limit switch The sources of data on offer depend on your device version All the sensors and controllers connected to inputs are available for selection Measuring value Options None Depends on theSource of data Factory setting None The measured value you can select depends on the option selected under Source o...

Page 165: ...e Turbidity g l Turbidity FNU Nitrate Options Temperature NO3 NO3 N Ultrasonic interface interface measurement Options Interface Turbidity SAC Options Temperature SAC Transm Absorption COD BOD Current input 1 3 Options depend on the configuration Temperature 1 3 Mathematical functions All the mathematical functions can also be used as a data source and the calculated value can be used as the measu...

Page 166: ... limit check Type of limit value monitoring Limit value overshoot or undershoot å 90 Measured value within or outside a range å 91 Rate of change å 93 Limit value Settings Depends on the measured value Operating mode Above limit check or Below limit check a0018080 Fig 90 Limit value exceeded A and undershot B without hysteresis and switch on delay 1 Limit value 2 Alarm range t1 t3 t5No action t2 t...

Page 167: ...ysteresis and following the release delay Switch off delay Hysteresis Settings Depends on the measured value Operating mode In range check Out of range check Above limit check or Below limit check a0018140 Fig 92 Hysteresis using the example of limit value overshoot 1 Limit value 2 Alarm range 3 Hysteresis range t1 t2An event is generated The hysteresis is needed to ensure a stable switching behav...

Page 168: ...ases or drops by more than the specified value Delta value If the value continues to increase or drop so sharply afterwards no other event is generated Once the slope is back below the limit value the alarm status is reset after a preset time Auto Confirm In the example given events are triggered when the following conditions occur t2 t1 Delta time and MV1 Delta value t4 t3 Auto Confirm and MV2 De...

Page 169: ...lly to the inputs 2 For each cleaning program use Cleaning type to decide which type of cleaning should be performed The user can choose from the following cleaning types Standard clean Chemoclean Chemoclean Plus Under State of cleaning you can see whether the cleaning program is active or not This is for information purposes only Standard cleaning Standard cleaning involves cleaning a sensor with...

Page 170: ... to 900 s Factory setting 5 s Cleaning duration The cleaning duration pre rinse and post rinse times and the interval depend on the process and sensor Determine the variables empirically or based on experience Prerinse time 0 to 900 s Factory setting 0 s Postrinse time 0 to 900 s Factory setting 0 s a0022102 Fig 94 Layout of a measuring point with regular cleaning with acid and base 0 1 A Compress...

Page 171: ...y the number and name of the outputs further down in the menu See below for program examples Failsafe step setup Table view In the table specify the states that the relays or outputs should assume in the event of an error Limit contacts 0 2 Select the number of digital input signals e g from limit position switches of the retractable assembly Limit contact 1 2 Options Binary inputs Fieldbus signal...

Page 172: ...ng cycle Interval Cleaning interval 00 00 01 to 07 00 00 DD hh mm Factory setting 01 00 00 The interval value can be between 1 minute and 7 days Example You have set the value 01 00 00 Each day the cleaning cycle starts at the same time you started the first cleaning cycle Cleaning cycle Weekly program Daily event times 00 00 to 23 59 HH MM 1 Event time 1 to 6 Define up to 6 times You can then cho...

Page 173: ...art event controlled cleaning Choose the trigger for such a cleaning process here Interval programs and weekly programs are executed as normal i e conflicts can occur Priority is given to the cleaning program that was the first to be started Hold Options On Off Factory setting On Decide whether there should be a hold during the cleaning process This hold affects the inputs to which this cleaning p...

Page 174: ...unction Y1 The options depend on the sensors connected Select the sensors and the measured variables that should be used as the minuend Y1 or subtrahend Y2 Measured value Y2 Measured value Difference value Read only View this value in a user defined measuring screen or output the value via the current output Path Menu Setup Additional functions Mathematical functions MF 1 to 6 Mode Redundancy Func...

Page 175: ... defined measuring screen or output the value via the current output Path Menu Setup Additional functions Mathematical functions MF 1 to 6 Mode rH calculation Function Options Info Calculation Options Off On Factory setting Off On off switch for the function pH source Connected pH sensor Set the input for the pH sensor and the input for the ORP sensor Measured value interrogation is obsolete as yo...

Page 176: ...the turbine far earlier during startup If the conductivity value increases during normal operation it is possible to immediately determine an ingress of coolant or air by calculating the degassed conductivity Path Menu Setup Additional functions Mathematical functions MF 1 to 6 Mode Degassed conductivity Function Options Info Calculation Options Off On Factory setting Off On off switch for the fun...

Page 177: ...g Off On off switch for the function Inlet The options depend on the sensors connected Select the sensors that should be used as the minuend Inlet e g sensor upstream from the ion exchanger and subtrahend Outlet e g sensor downstream from the ion exchanger Measured value Outlet Measured value Main value format Options Auto Factory setting Auto Cond unit Options Auto μS cm mS cm S cm μS m mS m S m ...

Page 178: ...H Factory setting NaOH The calculation is performed on the basis of Guideline VGB R 450L of the Technical Association of Large Power Plant Operators Verband der Großkesselbetreiber VGB NaOH pH 11 log v 1 3 h 273 NH3 pH 11 log v 1 3 h 243 LiOH pH 11 log v 1 3 h 228 v Inlet direct conductivity h Outlet acid conductivity Inlet Choice of conductivity sensor Inlet Sensor upstream from the cation exchan...

Page 179: ...tion as well as the corresponding turndown or range for limit value monitoring via this MRS set A limit contactor connected to an MRS set always uses the Out of range check mode i e it switches if the value is outside the configured range If a current output or limit contactor is connected to an MRS set the turndown monitoring range and limit contactor mode can no longer be configured manually The...

Page 180: ...nnected inductive conductivity sensors Factory setting None This function can be used on conductivity sensors only Binary input 1 Options None Binary inputs Fieldbus signals Limit switches Factory setting None Source of the switching signal can be selected for input 1 and 2 in each case Binary input 2 Sensor conductivity sensor Measuring range 00 Measuring range 01 Measuring range 10 Measuring ran...

Page 181: ...ear NaCl IEC 746 3 Water ISO7888 20 C Water ISO7888 25 C UPW NaCl UPW HCl User table 1 User table 2 User table 3 User table 4 Factory setting Linear Various methods are available to compensate for the temperature dependency Depending on your process decide which type of compensation you want to use Alternatively you can also select None and thus measure uncompensated conductivity Current output Ra...

Page 182: ...Options S m μS cm mS cm S cm μS m mS m Factory setting mS cm Operating mode Conductivity Define the units and range limits for the output values Range lower value Enter value Range upper unit Options and factory setting as for Range lower unit Range upper value Enter value Path Menu Setup Additional functions Measuring range switch Function Options Info ...

Page 183: ...ch criterion Ignore the letters indicating the Namur error category Follow the troubleshooting instructions provided in the last column of the error tables 3 If the measured values are implausible the onsite display is faulty or you encounter other problems search under Process errors without messages or Device specific errors Follow the recommended measures 4 Contact the Service Department if you...

Page 184: ...paired by E H Service Wrong pump tube Only use genuine pump tube Faulty sensory mechanism Replace sensory mechanism contact E H Service No sampling Connection leaking Check tubes connections for leaks Sampling hose taking in air Check the sampling hose is routed correctly Air manager defective Have repaired by E H Service Vacuum pump defective Have repaired by E H Service Wrong pump tube Only use ...

Page 185: ... messages are characterized by Message number Error category letter in front of the message number F Failure A malfunction has been detected The cause of the malfunction is to be found in the sampling point measuring point Any controller connected should be set to manual mode M Maintenance required Action should be taken as soon as possible The device still measures takes a sample correctly Immedi...

Page 186: ... Diag behavior for sensor specific diagnostics messages 2 Select the diagnostics message and press the navigator button 3 Decide a Should the message be deactivated b Do you want to change the error category c Should an error current be output d Do you want to trigger a cleaning program 4 Deactivate the message for example Diagnostics message to Off Configuration options The list of diagnostic mes...

Page 187: ...n Diag output Options None Alarm relay Relay 1 to n depends on the device version Factory setting None You can use this function to select a relay output and or binary output to which the diagnostic message should be assigned For sensors with the Memosens protocol Before you can assign the message to an output you must first configure a relay output to Diagnostics Menu Setup Outputs assign the Dia...

Page 188: ...ection replace if necessary 2 Check the power supply of the sampling control module 3 Contact the Service Department 263 Electr module F On On Wrong kind of electronics module 1 Replace the module 2 Contact the Service Department 284 Firmware update M On Off Update completed successfully 285 Update error F On On Firmware update failed 1 Repeat update 2 SD card error use another card 3 Incorrect fi...

Page 189: ...rm blocked to protect against freezing Disable winter operation under Setup Inputs Temperature S 3 Winter operation Replace sensor 313 Safety sensor M On On Safety switch LF2 for sample sensor active Contact electrodes for sample detection are fouled The sample continues to be taken Clean sample detection sensor LF1 in the dosing chamber Contact the Service Department 314 No sample flow F On On Ne...

Page 190: ...20 Safety sensor F On On Safety switch LF2 defective No sampling possible Contact the Service Department 321 Liquid sensor F On On Capacitance sensor misaligned or defective Medium detection in dosing chamber not possible No sampling possible Clean sensor Contact the Service Department 322 Read sub program F On On Selected subprogram cannot be read from the program memory Create new subprogram 323...

Page 191: ...rtment 333 Pressure sensor F On On Medium detection not possible No sampling possible Suction line not drained before sampling Pressure sensor defective Check suction line where necessary purge it using the pump test under Diagnostics System test Pump test Contact the Service Department 334 Cooling system F On On Climate control module defective Replace climate control module Contact the Service D...

Page 192: ... the software 348 Read program F On On Selected program cannot be read from the program memory Create new program 349 Write program F On On Program created cannot be saved Hardware error has occurred Contact the Service Department 351 Delete prog F On On Selected program cannot be deleted from the program memory Reset the software 352 Read Prog list F On On Program list cannot be read from the pro...

Page 193: ...ation with actuator module Check internal connecting cable to module 1IF 370 Intern Voltage F On On Internal voltage outside the valid range Check supply voltage 373 Electr temp M On Off High electronics temperature Check ambient temperature and energy consumption 374 Sensor check F On Off No measurement signal from sensor Check sensor connection Check sensor replace if necessary 375 No 4R module ...

Page 194: ...Logbook at 80 M On Off 1 Save the logbook to the SD card and then delete the logbook in the device 2 Set memory to ring memory 3 Deactivate logbook 531 Logbook full M On Off 532 License error M On Off Contact the Service Department 540 Parameter save M On Off Configuration saving has failed repeat 541 Parameter load M On Off Configuration successfully loaded 542 Parameter load M On Off Configurati...

Page 195: ...g No inflow of sample Check suction line and suction strainer Check sample flow 921 Pump bracket F On On The pump bracket is detected as open Pump bracket open Reed contact defective Close pump bracket Contact the Service Department 922 Armature cycle M On Off O ring seals at sampling assembly approaching end of operating life Display under Diagnostics Runtime info Sampling assembly Replace seals ...

Page 196: ...ched or detected Assembly blocked Final position switch is damaged Supply cables are damaged Check assembly Check final position switches Check supply cables to final position switches Contact the Service Department 927 Winter operation S On Off Winter operation active Outside temperature too low No sampling 928 No sample F On On Sample intake not possible Suction line is clogged Suction height to...

Page 197: ...d the message displayed in the measuring menu 975 Device reset C Off Off Device reset 976 PFM value high S On Off Pulse frequency modulation output signal exceeded undershot Measured value outside the specified range Reasons sensor in air air pockets in assembly incorrect flow to sensor sensor fouled 1 Clean sensor 2 Check plausibility 3 Adjust the PFM configuration 977 PFM value low S On Off 978 ...

Page 198: ...cs messages caused by sampling are deleted automatically with the next successful sampling Diagnostics messages caused by the level of medium in the bottle are deleted the next time the bottle is changed If diagnostics message M313 Liquidsensor appears five times in succession when running a program the active program is aborted for reasons of safety This behavior on the part of the device cannot ...

Page 199: ... Version logbook All events 50 No No No Yes Hardware version logbook All events 125 No No No Yes Data logbook for sensors optional Data logbooks 150 000 Yes Yes Yes Yes Debugging logbook Only accessible with the special activation code Service 1000 Yes No Yes Yes Diagnostics Logbooks Function Options Info Program logbook Chronological list of the programming events Show Events are displayed Select...

Page 200: ...y you avoid having to scroll through all the information The complete list is always visible however Delete all entries Action You can delete all the calibration logbook entries here Configuration events Chronological list of the configuration events Show Events are displayed Select a particular event to display more detailed information Go to date User input Go to date Time Use this function to g...

Page 201: ...igator and view the logbook entry date stamp measured value in text form for every point in the graph Simultaneous display of two logbooks Select 2nd plot and Show plot å 95 A small cross marks the currently selected graph for which the zoom can be changed or a cursor used for example You can select the other graph in the context menu by pressing the navigator button and then apply the zoom functi...

Page 202: ...rectly to a specific time in the list In this way you avoid having to scroll through all the information The complete list is always visible however Delete all entries Action You can delete all the data logbook entries here Save logbooks File format Options CSV FDM Save the logbook in the preferred file format You can then open the file you saved csv on the PC and process it in MS Excel for exampl...

Page 203: ...StdPrgStart BasicSampling or PrgStop the name of the program appears In the case of StdSampling PrgPartStart or PrgPartStop the name of the subprogram appears Bottle configuration 12x 6x PE glass plate distribution The selected bottle configuration is displayed Left bottle volume 1000 The bottle volume is displayed Right bottle volume remains empty for bottle configurations with different volumes ...

Page 204: ...l Date time after date time Event when an event occurs Stop date 06 05 2010 Field only populated if Program end Date Time The time the program was stopped is displayed Start flow sum unit 100 m Field only populated if Start mode Volume The starting volume is displayed Bottle number 1 The field is only populated for BasicSampling or StdSampling The bottle which was filled with the sample is display...

Page 205: ... program settings The statistics are displayed as follows Column Display Info 1 hh mm The time the first sample was transferred to the bottle is displayed 2 bt The bottle number is displayed 3 Smp Displays how often sampling was triggered per bottle 4 n s Indicates the number of times a sample was not taken even though sampling was triggered This can occur if the maximum permissible fill volume fo...

Page 206: ...nges to the hardware You must enter this code yourself Serial number Read only The serial number allows you to access device data and documentation on the Internet www products endress com device viewer Software version Read only Current version Sw version FMSY1 Read only Current version FMSY1 proj version Read only Current version ENP version Read only Version of the electronic nameplate HART onl...

Page 207: ...tronics module available Specify the serial numbers and order codes when servicing for example Sensors Depends on the sensors connected Read only Description Serial number Order code Hardware version Software version This information is provided for every sensor available Specify the serial numbers and order codes when servicing for example Save system information Save to SD card File name assigne...

Page 208: ... which the sensor has been exposed up to now e g min max temperatures2 Operating time Sensor operation under extreme conditions Calibration information Calibration data of the last calibration Sensor specifications Measuring range limits for main measured value and temperature General information Sensor identification information The specific data that are displayed depends on what sensor is conne...

Page 209: ...this is indicated on the display by a simulation icon in front of the current value Current 2 4 to 23 0 mA Factory setting 4 mA Set the desired simulation value Alarm relay Relay x y Simulation of a relay state This menu appears once for each relay Simulation Options On Off Factory setting Off If you simulate the relay state this is indicated on the display by a simulation icon in front of the rel...

Page 210: ...ion with sample compartment temperature regulation Check cooling Power supply Read only The current supply voltage is displayed With AC power supply 24 V 0 5 V With DC power supply 22 to 28 V Overcurrent Read only No no error Yes the fan in the climate control module is defective Contact the Service Department Sample compartment Read only The current temperature of the sample compartment is displa...

Page 211: ...Bottle configuration Read only Bottle volume Read only Distributor position Options Front Bottle 1 Back Select which bottle should be filled with the sample Sample volume 50 to 2000 ml Factory setting 100 ml You can change the sample volume in the version with the peristaltic pump Sample volume Factory setting 200 ml The sample volume is preset at the factory in the version with the vacuum pump St...

Page 212: ...the suction height 100 mbar is equivalent to a suction height of approx 1 m Medium detected Read only Yes the medium was detected No no medium was detected Vacuum pump only for version with vacuum pump Action Bottle configuration Read only Bottle volume Read only Distributor position Options Front Bottle 1 Back Select which bottle should be filled with the sample Sample volume Factory setting 200 ...

Page 213: ...run Afterwards the system moves to each position in succession and the position is displayed In the case of plate distribution the arm moves left and right to ensure the bottles are numbered consecutively Calibrate the distribution arm if the arm is not positioned precisely over the bottles Position Read only Device reset Options OK ESC Restart and keep all the settings Factory default Options OK ...

Page 214: ...nd minutes Sample totalizer for version with peristaltic pump Number of all samples taken and sample errors Pump tube life for version with peristaltic pump Displays how old the tube is in days hours and minutes This counter must be reset when a tube is replaced Inline armature for version with sampling assembly Number of all samples taken Set the specific counter reading to zero with Reset 11 14 ...

Page 215: ...hold Triggering a cleaning Limit contactor signals via digital output Keylock with password protection pH Icon for manual and automatic temperature compensation ATC MTC MED Monitoring for the upper and lower limits of the glass SCS value can be switched on off independently of each another ISE Simultaneous calibration of two parameters User defined electrode type Raw measured values can be selecte...

Page 216: ...er operating time reset and lamp change ISFET leak current visible in measuring screen Multiselect for limit switch and cleaning cycles BA00443C 07 EN 15 11 BA00463C 07 EN 15 11 BA00464C 07 EN 15 11 BA00467C 07 EN 15 11 04 2011 01 02 Extension Support for additional sensors Chlorine ISE SAC Interface HART communication Mathematics functions Improvement Modified software structures Adapted factory ...

Page 217: ...ility are also ensured after maintenance work 12 1 Recommended maintenance Maintenance work has to be carried out at regular intervals to ensure the efficient operation of the sampler The maintenance work comprises Replacing the wear parts Cleaning the device The cleaning intervals depend heavily on The medium The ambient conditions of the sampler dust etc The programming intervals For this reason...

Page 218: ...ed if The distribution arm motor has been replaced Error message F236 Distribution arm appears on the display 1 Select the number of bottles in the Setup Basic setup menu 2 Proceed as follows to calibrate the distribution arm 3 Afterwards perform a distribution arm test in the Diagnostics System test Reset Distribution arm menu Path Menu Calibration active Function Options Info Distribution arm Go...

Page 219: ... of the vacuum pump is preset to 200 ml at the factory The desired sample volume is set by manually adjusting the dosing tube a0013896 Fig 96 Vacuum pump 1 Outlet hose 2 Dosing chamber 3 Dosing chamber cover 4 Air hose connection 5 Lock for intake hose 6 Thread adapter nut for intake hose 1 2 6 3 4 5 ...

Page 220: ...the front along with the outlet hose item 1 5 Open the bayonet lock item 3 and open the dosing chamber 1 Release the 2mm Allen screw with the key provided 2 Set the sample volume by adjusting the dosing tube Secure the dosing tube with the screw Use the white scale A to dose without pressure Use the blue scale B to dose with pressure 3 Reinstall the parts in reverse order Make sure that the contac...

Page 221: ...r is empty 2 With the screwdriver supplied turn the adjusting screw item 3 to the right clockwise until the yellow light goes out 3 Then turn slightly back to the left counterclockwise until the yellow light is on again At this point the sensor is adjusted to the most sensitive setting 4 In order to verify the settings perform a manual sampling 5 If this setting is too sensitive incorrect triggeri...

Page 222: ...is correct Use No to enter the sample volume actually taken e g 110 ml Use Yes to repeat the sampling 2 point calibration Use 2 point calibration for levels that fluctuate greatly The second sampling point must be either higher or lower height difference of at least 1 m Distributor position Options Front Bottle x Back Select the distributor position Sample volume 20 to 2000 ml Factory setting 100 ...

Page 223: ...on the opened hose pump Open the peristaltic pump as follows 1 Take the sampler out of service by pausing a program that is currently running 2 Open the fastening clip item 3 and push the pump bracket item 4 upwards 3 Remove the knurled head screw item 7 and open the pump head cover item 5 to the right a0014115 Fig 99 Opening the peristaltic pump 1 2 3 4 5 6 7 Retainer Pump tubing Fastening clip P...

Page 224: ...essure sensor with the clamp item 8 6 Guide the pump tube around the roller and insert the marking ring into the groove item 9 see å 100 7 Close the pump head cover and screw it tight Close the pump bracket 8 To avoid incorrect metering reset the tube life to zero under Menu Diagnostics Term information Pump tube life using the Reset function Calibrate the sample volume each time you replace a pum...

Page 225: ...nzyl alcohol methanol methylene chloride xylene or concentrated glycerol cleaner Never use high pressure steam for cleaning purposes 12 4 2 Wetted parts After cleaning rinse all wetted parts thoroughly with clear water to ensure that all cleaning agent residue has been removed so it cannot affect subsequent medium samples Version with vacuum pump a0013896 Fig 101 Version with vacuum pump 1 Outlet ...

Page 226: ... with the outlet hose item 1 4 Open the bayonet lock item 3 and open the dosing chamber 5 Clean these parts hoses dosing chamber etc with water or soapsuds Use a bottle brush if necessary You can wash the dosing chamber and dosing chamber cover in a dishwasher at 60 C 6 Make sure the dosing pipe is set correctly and set the old value if necessary 7 Reinstall the cleaned parts in reverse order Vers...

Page 227: ...tube connection and put the bottles back in the sample compartment Interior of peristaltic pump WARNING Danger of injury due to rotating parts Do not open the cover of the peristaltic pump while the pump is operating Secure the sampler against unintentional start up whilst you work on the opened hose pump 1 Take the sampler out of service by pausing a program that is currently running 2 Open the p...

Page 228: ...h if necessary 6 Reinstall the cleaned parts in reverse order Make sure the distribution arm is seated correctly The distribution arm must be locked as otherwise the rotation movement could be blocked or the system might no longer approach the bottles correctly 12 4 3 Sample compartment The sample compartment has a fully integrated plastic inner lining Clean the sample compartment as follows 1 Rem...

Page 229: ...tion CSF48 Maintenance Endress Hauser 229 12 4 4 Ventilator and liquefier a0013898 Fig 105 Cleaning the climate control module 1 Liquefier 2 Ventilator Clean the liquefier and ventilator with compressed air 1 2 ...

Page 230: ...tall the new sensor 3 You must perform calibration if you use a sensor that is not precalibrated 4 The sensor data are automatically accepted by the transmitter A release code is not required 5 Measurement is resumed 6 Take the used sensor back to the laboratory In the laboratory you can get the sensor ready for reuse while ensuring the availability of the measuring point Clean the sensor For this...

Page 231: ...tteries WARNING Device is energized Incorrect wiring can result in injury or fatality De energize the device before removing the cover of the power unit 1 Release the screw with an Allen key 5 mm 2 Remove the cover of the power unit from the front 3 When reassembling make sure that the seals are seated correctly a0012831 Fig 106 Removing the cover on the power unit 2 1 3 ...

Page 232: ...al support We recommend the purchase and use of an SD card see accessories You can save the entire sampler configuration on the SD card see Data management section and make the data available to the service team should you be in need of technical assistance a0014114 Fig 107 Replacing the rechargeable batteries 1 Remove old rechargeable batteries and replace with new ones ...

Page 233: ...sion with peristaltic pump Item No Designation and contents Order number Spare parts kit 13 Roller 71103288 14 Connecting tube with connection 71110972 15 Feedthrough sample infeed ID 10 with cylinder pin 71110857 Seal set O ring ID 12 42 W 1 78 OD 15 98 EPDM 2 pcs O ring ID 20 92 W 2 62 OD 25 53 EPDM 2 pcs O ring ID 13 00 W 4 00 OD 21 00 NBR 1 pc 71110928 16 Pump tube 2 pc set Pump tube 25 pc set...

Page 234: ...tion CSF48 234 Endress Hauser 13 1 2 Vacuum pump a0013811 Fig 109 Spare parts for version with vacuum pump view in front of pump holder a0013812 Fig 110 Spare parts for version with vacuum pump view behind pump holder ...

Page 235: ...O ring 71103168 Plastic dosing chamber 350 ml with O ring 71103173 6 Conductive dosing chamber flange with conductivity sensors insulation sleeves and O ring 71102985 7 Capacitance dosing chamber flange complete 71103166 8 Dosing chamber inlet with sealing ring intermediate ring and pipe clamp 71111006 10 Air filter for vacuum pump 2 pcs Hose silicone 320 mm 12 6 71103283 Seal set for dosing chamb...

Page 236: ...Repair Liquistation CSF48 236 Endress Hauser 13 1 3 Version with sampling assembly a0016744 Fig 111 Spare parts for version with sampling assembly view behind carrier plate ...

Page 237: ...ng assembly view in front of carrier plate Item No Designation and contents Order number Spare parts kit 1 Valve assembly for compressor 71160057 Valve assembly 71160059 2 Hose gland 71160063 3 Compressor 71160066 4 Carrier plate inline 71160047 5 Intake hose 5 m EPDM 71160067 Relay 24V 5A 71160068 ...

Page 238: ... 4 Climate control module a0013808 Fig 113 Spare parts view of climate control module Item No Designation and contents Order number Spare parts kit 21 Complete climate control module unpainted 71092603 Complete climate control module painted 71113854 ...

Page 239: ...sal of electronic waste Please observe local regulations The battery must be disposed of in accordance with local regulations governing the disposal of batteries 31 32 33 33 34 35 Item No Designation and contents Order number Spare parts kit 31 Complete distribution arm drive shaft 71113519 32 Distribution arm motor with housing and securing screws 71101959 33 Gasket for dosing chamber door and sa...

Page 240: ...11156 Bottle tray 24 x 1 liter 0 26 US gal PE angular bottle cover 71111157 Bottle tray 12 x 1 liter 0 26 US gal 6 x 2 liter 0 53 US gal PE angular bottle cover 71185981 Bottle tray 12 x 2 liters 0 53 US gal square PE cover Distributor plate centering plate 71111158 Distributor plate for 2 x 6 bottles 71111159 Distributor plate for 2 x 12 bottles 71111160 Distributor plate for 1 2 6 bottles 711111...

Page 241: ...ID 13 mm 1 2 green PVC spiral reinforced length 10 m 33 ft strainer V4A 71111236 Suction line ID 13 mm 1 2 black EPDM length 10 m 33 ft strainer V4A 71111237 Suction line ID 16 mm 5 8 green PVC spiral reinforced length 10 m 33 ft strainer V4A 71111238 Suction line ID 16 mm 5 8 black EPDM length 10 m 33 ft strainer V4A 71111239 Suction line ID 19 mm 3 4 green PVC spiral reinforced length 10 m 33 ft...

Page 242: ...ch material silicone Communication software 71110815 SD card 1 GB Industrial Flash Drive 51516983 Commubox FXA291 FieldCare Device Setup 71129799 Field Data Manager Software 1 license Analysis report 71127100 SD card with Liquiline Firmware 1 GB Industrial Flash Drive 71128428 Activation code for digital HART communication 71135635 Activation code for PROFIBUS DP 71135636 Activation code for Modbu...

Page 243: ...25376 Kit CM442 CM444 CM448 CSF48 Extension module 4R 4 x relay 71135632 Kit CM442 CM444 CM448 CSF48 Extension module 2AO 2 x analog output 0 4 to 20 mA 71135633 Kit CM442 CM444 CM448 CSF48 Extension module 4AO 4 x analog output 0 4 to 20 mA 71135631 Kit CM444 CM448 CSF48 Extension module 2DS 2 x digital sensors Memosens 71135634 Kit CM442 CM444 CM448 CSF48 Extension module 485 Ethernet configurat...

Page 244: ...figurator www products endress com cps11d Technical Information TI00028C 07 EN Memosens CPS31D pH sensor with Memosens technology Gel filled reference system with ceramic diaphragm Order as per product structure Online Configurator www products endress com cps31d Technical Information TI00030C 07 EN Ceraliquid CPS41D pH sensor with Memosens technology Ceramic junction and KCl liquid electrolyte Or...

Page 245: ...www products endress com cps341d Technical Information TI00468C 07 EN 14 3 3 ORP sensors Orbisint CPS12D ORP sensor with Memosens technology Dirt repellent PTFE junction Order as per product structure Online Configurator www products endress com cps12d Technical Information TI367C 07 EN Ceraliquid CPS42D ORP sensor with Memosens technology Ceramic junction and KCl liquid electrolyte Order as per p...

Page 246: ... as per product structure Online Configurator www products endress com cps441d Technical Information TI352C 07 EN Tophit CPS491D ISFET sensor with Memosens technology Open aperture junction for media with high potential for fouling Order as per product structure Online Configurator www products endress com cps491d Technical Information TI377C 07 EN 14 3 5 Inductive conductivity sensors Indumax CLS...

Page 247: ...structure Online Configurator www products endress com cos51d Technical Information TI00413C 07 EN Oxymax COS61D Optical oxygen sensor for drinking water and industrial water measurement Measuring principle quenching Memosens protocol Material stainless steel 1 4571 AISI 316Ti Order as per product structure Online Configurator www products endress com cos61d Technical Information TI387C 07 EN 14 3...

Page 248: ...d Technical Information TI461C 07 EN 14 3 11 SAC and nitrate sensors Viomax CAS51D SAC and nitrate measurement in drinking water and wastewater With Memosens protocol Order as per product structure Online Configurator www products endress com cas51d Technical Information TI459C 07 EN 14 3 12 Interface measurement Turbimax CUS71D Immersion sensor for interface measurement Ultrasonic interface senso...

Page 249: ...1 to 4 digital inputs for sensors with Memosens protocol optional 15 2 Temperature inputs 15 2 1 Measuring range 30 to 70 C 20 to 160 F 15 2 2 Input type Pt1000 15 2 3 Accuracy 0 5 K 15 3 Binary input passive 15 3 1 Span 12 to 30 V galvanically isolated 15 3 2 Signal characteristics Minimum pulse width 100 ms 15 4 Analog input passive active 15 4 1 Span 0 4 to 20 mA galvanically isolated 15 4 2 Ac...

Page 250: ... 15 5 2 Communication 1 service interface Accessible via front panel connection optional Commubox FXA291 accessory required for communication with the PC 15 5 3 Output signal HART PROFIBUS DP Signal encoding FSK 0 5 mA via current signal Data transmission rate 1200 Baud Galvanic isolation Yes Load communication resistor 250 Signal encoding EIA TIA 485 PROFIBUS DP compliant as per IEC 61158 Data tr...

Page 251: ...0 19200 38400 57600 and 115200 Baud Galvanic isolation Yes Connector Spring terminal max 1 5 mm bridged internally T function Bus termination Internal slide switch with LED display Signal encoding IEEE 802 3 ethernet Data transmission rate 10 100 MBd Galvanic isolation Yes Connection RJ45 IP address DHCP or configuration via menu Signal encoding IEEE 802 3 ethernet Data transmission rate 10 100 MB...

Page 252: ... Max 500 15 6 5 Electrical specification Output voltage Max 24 V 15 6 6 Cable specification Cable type Recommended shielded cable Cable cross section Max 2 5 mm2 14 AWG 15 7 Relay outputs 15 7 1 Electrical specification Relay types 2 x changeover contact connected to binary output optional 1 single pin changeover contact alarm relay 2 or 4 relay cards optional Relay switching capacity Power unit a...

Page 253: ...A 100 000 Extension module Switching voltage Load max Switching cycles min 230 V AC cos 0 8 to 1 0 1 A 700 000 2 A 120 000 115 V AC cos 0 8 to 1 0 1 A 1 000 000 2 A 170 000 24 V DC L R 0 to 1 ms 0 1 A 500 000 2 A 150 000 Manufacturer ID 11h Device type 119Ch CM44x 119Dh CSFxx Device revision 001h HART version 7 2 Device description files DD DTM www endress com Device Integration Manager DIM Device...

Page 254: ...ftware Addressing using DIL switches or via the software GSD PDM DD DTM Protocol RTU ASCII Function codes 03 04 06 08 16 23 Broadcast supported for function codes 06 16 23 Output data 16 measured values value unit status 8 digital values value status Input data 4 setpoint values value unit status 8 digital values value status diagnostics information Supported features Address can be configured via...

Page 255: ...x CIP 12 I O 6 Explicit message 6 Multicast 3 consumers Minimum RPI 100 ms default Maximum RPI 10000 ms System integration EtherNet IP EDS Rockwell Add on Profile Level 3 Faceplate for FactoryTalk SE IO data Input T O Device status and top priority diagnostic message Measured values 16 AI analog input status unit 8 DI discrete input status Output O T Actuating values 4 A0 analog output status unit...

Page 256: ...m 9 to 17 mm 0 20 to 0 67 15 9 4 Mains fuse Optional fuses T10A for 24V power supply T3 15A for 230V power supply T10A fuse for battery backup For version with cCSAus approval T4A for cooling module 15 9 5 Power consumption Device version with vacuum pump 290 VA Device version with peristaltic pump 290 VA Device version with sampling assembly 290 VA Device version with 24 V DC power supply 240 W 1...

Page 257: ... 350 ml 0 7 to 12 fl oz Peristaltic pump 10 to 10000 ml 0 3 to 340 fl oz The dosing accuracy and the repeatability of a sample volume 20 ml can vary depending on the specific application Sampling assembly 10 30 or 50 ml 0 3 1 or 1 7 fl oz 15 10 3 Dosing accuracy Vacuum pump 5 ml 0 17 fl oz or 5 of the set volume Peristaltic pump 5 ml 0 17 fl oz or 5 of the set volume Sampling assembly 2 ml 0 07 fl...

Page 258: ...ide temperature optional Cooling module Sample temperature range 2 to 20 C 36 to 68 F Factory setting 4 C 39 F Automatic defrost system Cooling rate in accordance with Ö 5893 Austrian standard 4 liters of water at 20 C cool down to 4 C in less than 210 minutes Temperature constancy of sample at 4 C over the operating temperature range of 15 to 40 C 5 to 105 F 15 11 Environment 15 11 1 Ambient temp...

Page 259: ...ed open channel unpressurized sampling Max 0 8 bar piping only with shutoff inlet valve Sampling assembly Max 6 bar 15 12 3 Medium properties Liquistation with vacuum pump Capacitance level measurement used for Media that tend to create a lot of foam or contain fats and grease Media with a conductivity 30 μS cm Liquistation with peristaltic pump Sample media has to be free of abrasive substances L...

Page 260: ...astic version with refrigeration 101 kg 223 lbs Plastic version without refrigeration and with fixed castor frame 105 kg 232 lbs Stainless steel version with refrigeration 118 kg 260 lbs Stainless steel version with stand and refrigeration 146 kg 322 lbs Non wetted parts Cabinet housing Plastic polystyrene V0 For standard applications in wastewater treatment plants and environmental monitoring Pla...

Page 261: ...PSU Dosing chamber PMMA glass depending on version Dosing system outflow tubing Silicone EPDM Pump tubing Silicone Process seal Viton EPDM Kalrez Distribution arm Plastic PP Distribution arm cover Plastic PE Distribution plate Plastic PS Composite container bottles Plastic PE glass depending on version Suction line Plastic PVC EPDM depending on version Suction line connection Plastic PP Purge conn...

Page 262: ...ion CSF48 262 Endress Hauser 15 13 4 Process connections Vacuum pump Suction line ID 10 mm 3 8 13 mm 1 2 16 mm 5 8 or 19 mm 3 4 Peristaltic pump Intake hose ID 10 mm 3 8 Sampling assembly Flange DN50 PP Triclamp DN50 DIN 32676 ...

Page 263: ... Post installation 28 Chemoclean 170 Chemoclean Plus 170 Cleaning Assemblies 230 Chemoclean 170 Chemoclean Plus 170 Cycle 172 Housing 225 Manual cleaning 173 Sample compartment 228 Sensors 230 Standard cleaning 169 Ventilator liquefier 229 Wetted parts 225 Cleaning assemblies 230 Cleaning programs 169 Cleaning sensors 230 Cleaning the housing 225 Cleaning the sample compartment 228 Cleaning the ve...

Page 264: ... Dimensions 16 Display 61 E Electromagnetic compatibility 7 Erecting the sampler 23 Ethernet Quick wiring guide 31 EtherNet IP 90 163 General 60 Quick wiring guide 31 Event program 140 Extended setup Data management 92 Diagnostics settings 87 EtherNet IP 90 HART bus address 88 Modbus 89 PROFIBUS DP 89 F Fieldbus 59 Firmware update Controller 92 Flow assembly 27 Flow paced program 107 Foundation pl...

Page 265: ...ration concept 62 Via service interface 59 Via web server 57 Outputs Alarm relay 159 Binary outputs 154 Relay optional 159 P Power supply 35 Product safety 8 PROFIBUS Device variables 162 PROFIBUS variables 162 PROFIBUS DP 89 162 PROFIBUS DP 59 Program switchover 127 Program type Advanced 130 Basic 99 external signal 117 Flow paced 107 Standard 121 Time flow paced 112 Time paced 102 Program types ...

Page 266: ...rs 245 Oxygen 247 Pfaudler electrodes 245 pH glass electrodes 244 pH ISFET 246 SAC 248 Turbidity 248 Serial number 15 Service interface Connection 58 Creating a connection 58 Setup Export 93 Load 93 Save 92 Signal encoding 250 State of the art 8 Status display 61 Storage 14 Switching on the unit 66 SYS basic module 38 System information 206 T Term information 214 Time flow paced program 112 Time p...

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Endress+Hauser Liquistation CSF48, Operating Instructions Manual

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