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Endress+Hauser Liquiline Control CDC90, Operating Instructions Manual

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Endress+Hauser Liquiline Control CDC90 Operating Instructions Manual Download Page 24

Installation

Liquiline Control CDC90

24

Hauser

5.8.3  

Connecting multihoses

M1 air hoses from the pneumatic control unit to the rinsing block and assembly

M1 connection in the pneumatic control unit

The air hoses for the pilot valves are located in the hose package of the M1 multihose.

1.

1.

  A0033431

Guide the hoses of the M1 multihose into the cable gland provided on the pneumatic

control unit.

2. Connect the hoses to the pilot valve manifold as follows:

Pilot valve

Function

Hose number

1

Compressed air control unit,
assembly

1

2

Assembly retraction

2

3

Process valve compressed air
control

3

4

Purge air

4

M1 connection on rinsing block and assembly

2 3

M1

1 4

  A0034130

 13

M1 connections on assembly and rinsing block

3. Connect hose 1 to the compressed air control unit of the assembly.
4. Fit hose 2 onto the connection for assembly retraction.
5. Connect hose 3 to the process valve of the rinsing block.
6. Connect hose 4 to the valve for the purge air on the rinsing block.

Connection to assemblies CPA87x and 471/472/475

Hose number:

Connection on assembly:

CPA87x

Hose 1

I

Summary of Contents for Liquiline Control CDC90

Page 1: ...Products Solutions Services Operating Instructions Liquiline Control CDC90 Automated cleaning and calibration of Memosens sensors BA01707C 07 EN 03 18 71401644 ...

Page 2: ......

Page 3: ... outputs 39 6 5 Connecting digital communication 42 6 6 Connecting the IPC 45 6 7 Connecting the pneumatic control unit 46 6 8 Connecting the main supply voltage 51 6 9 Ensuring the degree of protection 52 6 10 Post connection check 53 7 System integration 54 7 1 Web server 54 7 2 Fieldbuses 54 8 Operation options 56 8 1 Overview 56 8 2 Access to the operating menu via the local display 56 8 3 Acc...

Page 4: ...Table of contents Liquiline Control CDC90 4 Endress Hauser 15 9 Performance characteristics 112 15 10 Environment 112 15 11 Mechanical construction 113 Index 115 ...

Page 5: ... dangerous situation can result in a fatal or serious injury LCAUTION Causes consequences If necessary Consequences of non compliance if applicable Corrective action This symbol alerts you to a dangerous situation Failure to avoid this situation can result in minor or more serious injuries NOTICE Cause situation If necessary Consequences of non compliance if applicable Action note This symbol aler...

Page 6: ...e available on the complement these Brief Operating Instructions Operating Instructions Brief Operating Instructions for Liquiline Control CDC90 Operating Instructions for Memosens BA01245C Software description for Memosens inputs Calibration of Memosens sensors Sensor specific diagnostics and troubleshooting ...

Page 7: ...pply cables and a hose system 2 2 1 Non designated use Use of the device for any purpose other than that described poses a threat to the safety of people and of the entire measuring system and is therefore not permitted The manufacturer is not liable for damage caused by improper or non designated use 2 3 Occupational safety As the user you are responsible for complying with the following safety c...

Page 8: ...enance activities Risk of injury due to medium or cleaning agent If a cleaning system is connected switch it off before removing a sensor from the medium If you wish to check the cleaning function and have therefore not switched off the cleaning system wear protective clothing goggles and gloves or take other appropriate measures ...

Page 9: ...ons and European standards have been observed 2 5 2 IT security We only provide a warranty if the device is installed and used as described in the Operating Instructions The device is equipped with security mechanisms to protect it against any inadvertent changes to the device settings IT security measures in line with operators security standards and designed to provide additional protection for ...

Page 10: ...l unit Pneumatic control unit Canister pump unit The system is available in different versions Here is a complete overview comprising all of the system s modules 3 5 6 1 7 8 2 4 A0032271 1 Overview of CDC90 1 CDC90 control unit 5 Canister with buffer solutions and cleaner 2 Mounting plate optional 6 Canister holder 3 Ethernet switch 7 Float switch 4 Pneumatic control unit 8 Pumps ...

Page 11: ...ntrol unit 1 Pilot valve manifold bus node 8 Actuator terminal 2 Compressed air 9 Output interface terminal 3 F1 fuse of the pneumatic control unit and CDC90 control unit 10 Pressure switch 4 F1 fuse climate control unit optional 11 External remote IO DIO 5 24 V power unit 12 Pilot valves 6 230 100 V terminal 13 Sound absorber 7 24 V terminal 14 Valve disk ...

Page 12: ...t protection Make sure to comply with the permitted ambient conditions If you have any questions please contact your supplier or your local Sales Center 4 2 Product identification 4 2 1 Nameplate The nameplate provides you with the following information on your device Manufacturer identification Order code Serial number Ambient and process conditions Input and output values Safety information and ...

Page 13: ... and liquid 3 hose packages if there is more than one measuring point 1 printed copy of the Brief Operating Instructions in the language ordered The assemblies are pre assembled on a mounting plate and pre wired If you have any queries Please contact your supplier or local sales center 4 4 Certificates and approvals 4 4 1 mark The product meets the requirements of the harmonized European standards...

Page 14: ...vice Make sure that the wall has sufficient load bearing capacity and is fully perpendicular Protect the device against additional heating e g from heaters Protect the device against mechanical vibrations 5 2 Dimensions 5 2 1 Dimensions of CDC90 control unit H 5 6 7 8 I G F E D C A 1 2 3 4 B 162 6 38 14 0 55 Ø4 0 16 Ø9 0 35 199 7 38 128 5 04 237 9 33 194 7 64 76 2 99 95 3 74 A0012396 3 Dimensions ...

Page 15: ...Dimensions of pneumatic control unit 210 8 27 380 15 0 300 11 82 A0031929 4 Dimensions of pneumatic control unit in mm in 5 2 3 Dimensions of canister holder 220 8 66 470 18 50 300 11 82 8 5 0 33 Ø 160 6 3 150 5 9 A0033139 5 Dimensions of canister holder in mm in ...

Page 16: ...032277 6 Dimensions of canister with pump in mm in 5 2 4 Dimensions of rinsing block 195 7 68 240 9 45 120 4 72 120 4 72 108 4 25 181 7 13 223 5 8 80 A0032267 7 Dimensions of rinsing block PVDF in mm in 149 5 87 132 5 5 2 222 5 8 76 A0033402 8 Dimensions of changeover valve second measuring point in mm in ...

Page 17: ...juries The unit should be installed by two people using the appropriate mounting tools The size of the drill holes in the wall depends on the wall plugs used The wall plugs and screws must be provided by the customer For the mounting plate on the wall distance sleeves are included in the scope of delivery A0032776 The mounting plate features drill holes for the bracket on the wall The wall plugs a...

Page 18: ...tihoses supplied as standard depending on multihose version ordered Make sure that the length of the multihoses does not exceed 10 m 32 8 ft See also 28 NOTICE The canisters are positioned too high The rinsing block is running dry Always mount the canisters below the rinsing block 5 5 Multihose bracket Brackets for the multihoses are included in the scope of delivery The wall plugs screws and wash...

Page 19: ... bracket 1 up to the assembly cylinder 2 Hold the counterpart 3 up to the other side of the assembly cylinder 3 Connect the rinsing block bracket using the screws provided 2 Rinsing block to rinsing block bracket 3 4 2 1 A0032672 Secure the rinsing block panel 1 to the rinsing block bracket 2 using the screws 3 and washers 4 provided Securing multihose on rinsing block 1 2 A0032731 1 Guide the hos...

Page 20: ...Guide the hose through the head and the clamping ring ferrule into the valve 4 Using the clamping ring ferrule attach the hose to the valve by pressing lightly on it 5 Screw the head back onto the valve The hose is now firmly positioned in the valve 5 7 Mounting the rinsing block for the second measuring point 1 1 A0033444 Guide the mounting plate with the changeover valve along the holder of the ...

Page 21: ... ears Wear ear protectors in the vicinity of the pumps 5 8 1 Connecting medium and compressed air Hose connection diagram The system contains a hose package comprising Compressed air and rinsing hoses Cables to control the assemblies LCAUTION Excessive water temperatures will damage the rinsing hoses Risk of injury due to water vapor discharge Ensure that the water temperature does not exceed 60 C...

Page 22: ...g block 9 Compressed air 5 Pilot valve manifold in pneumatic control unit The individual hoses are grouped together in multihoses Multihose Function Hose numbers M1 Process valve compressed air control 3 Compressed air control unit assembly 1 Purge air 4 Assembly retraction 2 M2 Cleaner A Buffer 1 B Buffer 2 C M3 Compressed air control for changeover valve 2nd measuring point 8 11 Compressed air c...

Page 23: ...6 bar 58 to 87 psi The air must be filtered 50 μm and free from oil and condensate The internal diameter must be at least 6 mm 0 23 Hose specification Hose Size Water DN 3 4 mm Compressed air DN 6 8 mm Hose connection nipple D12 Connecting to the pneumatic control unit 1 1 A0033429 Guide the cable for the compressed air supply into the cable gland provided on the pneumatic control unit 2 2 A003343...

Page 24: ...ve manifold as follows Pilot valve Function Hose number 1 Compressed air control unit assembly 1 2 Assembly retraction 2 3 Process valve compressed air control 3 4 Purge air 4 M1 connection on rinsing block and assembly 2 3 M1 1 4 A0034130 13 M1 connections on assembly and rinsing block 3 Connect hose 1 to the compressed air control unit of the assembly 4 Fit hose 2 onto the connection for assembl...

Page 25: ...g Hose 2 3 on block service M2 liquid hoses from pumps to the rinsing block M2 connection to pumps The hoses for supplying liquid to the rinsing block are located in the hose package of the M2 multihose 1 Connect the hoses to the pumps from left to right as follows Hose number Pump Function A Pump 1 Cleaner B Pump 2 Buffer 1 C Pump 3 Buffer 2 1 Connect the hoses as follows for the transportation o...

Page 26: ...he pneumatic control unit to the changeover valve and assembly of the second measuring point M3 connection to the pneumatic control unit The hose package of the M3 multihose contains the following hoses Changeover valve activation Compressed air control of the assembly Assembly retraction 1 1 A0033441 Guide the hoses of the M3 multihose into the cable gland provided on the pneumatic control unit 2...

Page 27: ... measuring point 3 Connect the hoses of the M3 multihose from the pneumatic control unit to the changeover valve and assembly as follows 8 91 0 M3 1 2 1 1 A0033440 Hose number Function 8 11 Changeover valve 9 Compressed air control of the assembly 10 Assembly retraction 5 8 4 Rinsing line on rinsing block 1 2 3 7 6 5 4 A0032651 15 Rinsing block 1 Cleaner pump 1 5 Air rinsing block pilot valve 4 2 ...

Page 28: ...the rinsing block 4 3 Connect the rinse chamber connection 3 on the rinsing block to the rinse connection 2 of the assembly 1 Second measuring point The rinse pipe of the second measuring point goes via the changeover valve 3 2 4 5 1 6 7 A0033443 17 Rinsing block with two assemblies first and second measuring point 1 Rinse the pipe thoroughly 2 Connect the rinse water 7 to the water connection 6 o...

Page 29: ... 7 Secure the corrugated hose at the fastener The total length of the hoses to measuring points 1 and 2 may not exceed 10 m 32 8 ft Installation option 1 B A M S 1 MS 2 2 1 M3 MS1 MS3 max 10 m 1 Pneumatic control unit A Length of multihose to rinsing block control of MS 1 MS 2 and medium hoses B and C Length of hoses and cables from rinsing block to measuring point Installation option 2 B C A M S ...

Page 30: ...on check 1 Following installation check all devices for damage 2 Verify that the specified mounting distances have been observed 3 Ensure that the temperature limits at the mounting location are observed 4 Verify that all hoses are securely mounted and sealed 5 Verify that all multihoses are positioned in such a way that they are protected ...

Page 31: ...ity of the feed cables complies with the conditions at the place of installation Only the mechanical and electrical connections which are described in these instructions and which are necessary for the required designated use may be carried out on the device delivered Exercise care when carrying out the work The following communication types must be installed Ethernet IP Web server Supply voltage ...

Page 32: ...sor 1st measuring point 6 Sensor 2nd measuring point 7 IPC W23 8 Sensor float switch pressure switch IPC power supply W8 G 6 2 2 Modules of the CDC90 control unit Modules of the CM44R Base module BASE E contains 2 sensor inputs 2 current outputs Communication module ETH Module 4AO 4 current outputs optional Module 2AI 2 current inputs DIO module The unique terminal name is derived from Slot no Por...

Page 33: ...tness of the housing Do not use any sharp or pointed objects such as a knife to open the housing Only use a suitable Phillips screwdriver 1 2 3 4 21 Releasing housing screws in a diagonally opposite sequence with Phillips screwdriver 180 22 Opening display cover max opening angle 180 depends on installation position 1 Release the housing screws on a step by step basis Start with any screw of your ...

Page 34: ... sheath insulation 4 25 Inserting the cable 4 Grounding clip 26 Tighten screw 2 Nm The cable shield is grounded using the grounding clamp 1 1 Please note the instructions in the Ensuring the degree of protection section 1 Release a suitable cable gland on the bottom of the housing and remove the dummy plug 2 Making sure the gland is facing the right direction thread the gland onto the cable end an...

Page 35: ...make sure that every cable end is securely in place Terminated cable ends in particular tend to come loose easily if they have not been correctly inserted as far as the limit stop All other plug in terminals Press the screwdriver against the clip opens the terminal Insert the cable until the limit stop Remove the screwdriver closes the terminal 6 2 7 Connecting the supply voltage for the CDC90 con...

Page 36: ...ute the power supply cable into the housing through the suitable cable entry 3 Step 2 applies only to the 100 to 230 V AC power unit Connect the protective ground of the power unit to the threaded bolt specially provided on the cable mounting rail 4 Ensure the adequate connection to the protective earthing system of the building 5 Connect the cable cores L and N 100 to 230 V AC to the plug in term...

Page 37: ... pH sensors ORP sensors Combined sensors Oxygen sensors amperometric and optical Conductivity sensors with conductive measurement of conductivity Chlorine sensors disinfection Fixed cable Conductivity sensors with inductive measurement of conductivity Digital sensors with additional internal power supply Fixed cable Turbidity sensors Sensors for interface measurement Sensors for measuring the spec...

Page 38: ... has been previously installed or is supplied on delivery Sensor cable connected directly 43 42 41 86 85 86 85 98 97 88 87 32 31 32 31 BN WH GN YE Sensor A0023038 30 sensors without additional supply voltage 43 42 41 86 85 86 85 98 97 88 87 32 31 32 31 PK GY GN YE Sensor A0023039 31 sensors with additional supply voltage 85 86 85 2DS 1 2 86 97 88 87 98 97 88 87 98 Sensor 1 Sensor 2 PK GY GN YE BN ...

Page 39: ...ccupied always insert a dummy cover or end cover in the slot to the right of the last module This ensures that the unit is shock protected Always ensure shock protection is guaranteed particularly in the case of relay modules 2R 4R AOR If additional shields are required connect them with PE centrally in the control cabinet via terminal blocks supplied by the customer 6 4 1 Digital inputs and outpu...

Page 40: ...al In 2 91 6 Digital In 1 91 5 Supply 1 47 DIO 6 W8 cable Supply Digital I O Pin 11 In 2 91 9 In 1 91 10 Supply 2 47 8 Supply 1 47 Cables 12 and 13 are provided for the IPC connection See 45 Digital I O connection to the actuator terminal in the pneumatic control unit Terminal X2 bottom Cable wire Function 1 W8 5 Digital I O 2 W8 6 Float switch pump 1 3 W8 7 Float switch pump 2 4 W8 8 Digital I O ...

Page 41: ... 20 mA 1 2 36 Wiring diagram Input for control signal from softkeys The second input can also be used to control the implementation of the program remotely 6 4 3 Current outputs 2AO 37 Module 31 31 32 32 0 4 20 mA 1 2 38 Wiring diagram Transmission of signals from the measuring point to the control system or to a third measuring unit ...

Page 42: ... insulated against dangerous voltage that may occur 1 W24 1 2 3 W19 A0033466 In the CDC90 control unit connect the Ethernet adapter cable to the ETH module 2 5 7 8 H 6 G A0033454 Connect the Ethernet adapter cable W24 to cable gland 5 provided The W19 and W24 cables form a bridge 3 Connect the Ethernet adapter cable at the Ethernet switch 1 to the connection 2 provided ...

Page 43: ...nd 4 of the pneumatic control unit 46 3 Connect the W20 cable in the pneumatic control unit to the cable gland 4 Connect the cable to the fieldbus interface IN1 of the bus node 3 The W22 and W20 cables form a bridge Connecting the Ethernet switch power supply 1 2 3 W9 A0034129 1 Connect the supply voltage W9 for the Ethernet switch 1 to the connection 2 2 Guide the cable through cable gland 9 of t...

Page 44: ...y voltage is applied and module is initialized BF Bus failure RD Not used SF System failure RD Device error COM Communication YE Modbus message sent or received DIP switches on front of module DIP Factory setting Assignment 1 128 ON Bus address Commissioning communication OFF Write protection ON configuration not possible via the bus only via local operation Service OFF If the switch is set to ON ...

Page 45: ... ON position The internal termination is used 390 W 220 W 390 W VP DGND B B A A 42 Structure of internal termination 2 External termination Leave the DIP switches on the module board in the OFF position factory setting Connect the external termination to terminals 81 and 82 on the front of module 485 for 5 V power supply The external termination is used 6 6 Connecting the IPC 1 5 7 8 H 6 G A003345...

Page 46: ...the connection 2 provided Connecting the IPC supply voltage Connect the cable wires of the W8 cable bundle to X1 of the IPC module as per the wiring diagram Cable wire X1 12 24V 13 GND IPC connection to the actuator terminal in the pneumatic control unit Terminal XL XL Cable wire Function XL 4 12 24V XL 4 13 0V 6 7 Connecting the pneumatic control unit 6 7 1 Cable gland assignment 1 2 3 4 5 6 7 8 ...

Page 47: ...establish the wiring in the CDC90 control unit See 39 6 7 2 Connecting the float switches 1 Guide the wires of cables W4 W5 and W6 through cable gland 8 provided 2 Connect the cable wires to the actuator terminal in the pneumatic control unit Terminal X2 top Cable wire Function 1 W4 BK W5 BK Float switch cleaner Float switch buffer 1 2 W4 BN Float switch cleaner 3 W5 BN Float switch buffer 1 4 W6 ...

Page 48: ...nfirmation of position in the pneumatic control unit please proceed as follows Connection at output interface terminal in the pneumatic control unit Output interface terminal T1 bottom Cable wire Function Pin 1 W26 BN Upper limit position switch Pin 2 W26 BU Upper limit position switch Output interface terminal T2 bottom Cable wire Function Pin 1 W25 BN Lower limit position switch Pin 2 W25 BU Low...

Page 49: ...e pneumatic control unit Output interface terminal T1 bottom Limit position switches Function Pin 1 Pos 2 BN limit position switch on ball valve Limit position switch service feedback signal Pin 2 Pos 2 BU limit position switch on ball valve Limit position switch service feedback signal Output interface terminal T2 bottom Cable wire Function Pin 1 Pos 1 BN limit position switch on assembly Limit p...

Page 50: ...onnector M12 solder side inside of assembly D Coding E Connector Pin side outside of assembly BN BK BU WH 1 2 3 4 A0022163 47 Connecting cable for limit position switch on transmitter switching amplifier output interface terminal etc 1 Measuring position 2 Measuring position 3 Service position 4 Service position Clip the cables to the pins provided as described in the graphic 2 When setting up the...

Page 51: ...e a power switch A fuse with a maximum rating of 16 A must be provided by the customer Observe the local regulations for installation The circuit breaker must be a switch or power switch and you must label it as the circuit breaker for the device The protective ground connection must be made before all other connections Danger may arise if the protective ground is disconnected A circuit breaker mu...

Page 52: ... out on the device delivered Exercise care when carrying out the work Individual types of protection permitted for this product integrity IP electrical safety EMC interference immunity Ex protection can no longer be guaranteed if for example Covers are left off Different power units to the ones supplied are used Cable glands are not sufficiently tightened must be tightened with 2 Nm for the confir...

Page 53: ...d specifications Is there any external damage to the device and cables Electrical connection Are the mounted cables strain relieved Are the cables routed without loops and cross overs Are the signal cables correctly connected as per the wiring diagram Have all the other connections been established correctly Have you connected unused connection wires to the protective ground connection Are all plu...

Page 54: ... to establish the connection and then the web server starts 7 1 2 Operation The menu structure of the web server corresponds to the onsite operation 7 2 Fieldbuses 7 2 1 Connection You can choose from the following communication options in the CDC90 control unit Analog current output Via AO modules in the CDC90 control unit The settings can be performed via Web server or local display EtherNet IP ...

Page 55: ...gration Endress Hauser 55 3 Amber 3 4 Blue 4 RJ45 assignment to M12 connection RJ45 M12 1 Yellow 1 3 White 2 2 Amber 3 6 Blue 4 More detailed information on fieldbus communication is provided on the product pages on the Internet SD01518C ...

Page 56: ... 3 2 A0031833 49 Overview of operation 1 Touchdisplay 2 LED light green operating red error white off 3 Soft keys functions can be configured 8 2 Access to the operating menu via the local display 8 2 1 Operating concept A0033711 The CDC90 can be operated via a touchscreen display Soft keys are also available for program operation ...

Page 57: ...re the soft keys 3 Select the measuring point in which the program is to run 4 For Softkey 1 4 select the programs which you would like to save to the keys First configure the soft keys for all measuring points Assign soft keys For Softkey 1 4 select the programs which you would like to save to the keys Manual operation of the soft keys can be applied to only one measuring point Always switch to t...

Page 58: ...te and time 2 Error message 3 Display and navigation to measuring point 4 Language selection 5 Command fast access 6 Overview of measuring points 7 Navigation overview 8 Menu path Three main menus are available to operate the device Setup System Diagnostics The submenus are displayed under the main menus 1 2 3 4 5 A0033712 ...

Page 59: ...es and administration 3 Main Diagnosis menu diagnostic list and system monitoring 4 Submenu 5 Back to navigation overview 8 3 Access to the operating menu via the Web browser The same menu options are available via the web server as for the onsite display Enter the following path 192 168 0 1 8080 cdc90 htm If the IP address of the IPC has changed enter the correct IP address of the IPC followed by...

Page 60: ...and install the device 2 Connect the sensor with Memosens technology which has been precalibrated in the factor and immerse it in the medium or buffer 3 The saved sensor specific calibration data are automatically transmitted to the transmitter The measured value is displayed Normally you can accept this value without calibrating the sensor Calibration is required only in the following cases when ...

Page 61: ...e device before it is first switched on In particular please read the Basic safety instructions sections After power up the device performs a self test and then goes to the measuring mode During the device startup phase the relays and current outputs have an undefined status for a few seconds prior to initialization Watch out for possible effects on any actuators which may be connected 9 3 1 Setti...

Page 62: ...for monitoring and operation It is divided into 4 parts Program and program step functions Measured value overview System error information Fast access to measuring points and measured values 1 2 3 5 6 7 8 9 10 4 A0033710 Position Function 1 Measured value overview 2 Assembly position 3 System overview 4 Warning message this takes you to the diagnosis 5 Repeat rate of program 6 Program step remain...

Page 63: ...with liquids for approx five seconds The program can be stopped by means of a short click on the soft key 9 3 6 Configuring canister volume In the menu go to Menu Setup System Settings Canister 1 Use Next until you reach the point where you enter the canister volume 2 Under Initial volume can 1 3 enter the volume in liters 9 3 7 Configuring device Change the settings for data logging with this men...

Page 64: ... repetition rate of the program 3 Start time Should be in the present or future 4 Click Next and specify whether the program is a sterilization cleaning calibration or regeneration program This setting is used to evaluate the system To add steps after the last program use Insert Below Insert Replace does not apply here Program step Edit Under Menu Setup Program step it is possible to edit the pilo...

Page 65: ...me 4 Program name Path Menu System Meas point overview Meas values Function Info Meas values Measuring menu 1 Display of Primary value e g pH and temperature Program name Program step name Assembly position Measuring menu 2 Display of Primary value e g pH and temperature Raw values Impedance Program name Program step name Measuring menu 3 Display of Primary value e g pH and temperature Program ste...

Page 66: ...Program name Path Menu System Meas point overview Meas Point Function Info Meas Point Pump status green ON white OFF Status of canister level empty x or not empty Relative residual volume of canister pilot valve status green on white off process valve status on off Primary values e g pH temperature Assembly position service measure position Assembly status defined position undefined position x mor...

Page 67: ...k box If the Auto mode is selected for a certain program the menu sequence changes Program duration Calculated program duration Operating mode Factory setting Auto mode Manual mode Stop program PLC DCS Service Maintenance Factory setting Manual mode The mode relates to the program in question If the programs are set to Auto mode and the mode is set to Auto all programs are started only with the Au...

Page 68: ...Max operation point Specify maximum operating point for ISFET sensors Max delta operation point Specify maximum delta operating point for ISFET sensors Medium 1 2 Enter percentage values of media for ORP sensors here If 1 Pt calibrationselected pH Offset Offset calibration Max offset Enter maximum offset Buffer Enter buffer for ORP sensors in mV If Temp calibrationselected Temp Offset Enter temper...

Page 69: ...is rinsed and remains in the service chamber 4 Validation buffer 2 Validation with buffer 2 The assembly is moved to service position The sensor is rinsed immersed in buffer 2 an offset is calculated the sensor is rinsed and remains in the service chamber 5 2 pt verification Two point calibration The assembly is moved to service position The sensor is cleaned calibrated for buffer 1 and 2 not adju...

Page 70: ...and select Replace The Replace command is only used for step positions that are already assigned Positions that are not assigned must be edited using the Insert Below function Deleting 1 In the table select the Program step to be deleted 2 Go to Insert and select Delete Next takes you to the program setting Path Menu Setup Settings Next takes you to the program type is used for the evaluation of t...

Page 71: ...ens purge air Assembly moves to measure position 15 End Service Closes off supply of liquid and moves assembly to service position 16 Buffer 4 Controls pump 3 connected canister with buffer 4 17 Buffer 7 Controls pump 2 connected canister with buffer 7 18 Wait Pause Closes all pilot valves The assembly stays in the last position to which it was moved This menu allows you to view and configure the ...

Page 72: ...ve 2 _ Valve 3 OFF Valve 4 OFF Valve 5 OFF Valve 6 OFF Valve 7 ON Valve 8 _ Digital inputs Selection Used digital input Assembly Service pos Assembly Meas Pos DI 3 4 DI 5 16 Monitor digital inputs 1 to 16 in the pneumatic control unit remote IO The first four inputs are reserved Used digital input Additional valves AssemblyService pos Response as to whether the assembly of the 1st measuring point ...

Page 73: ...xample of a cleaning program 1 Go to Menu Setup Program 2 Enter a Program name 3 Go to Program step 4 Go to the first item and enter the Program step Service position ID 8 5 Enter 3 seconds as the duration 6 Go to Insert and select Replace 7 Repeat the steps using the following values from the table 8 Delete the program steps that are not required Position ID Name Duration in seconds 2 10 Water 12...

Page 74: ... calibration procedure in the transmitter required at the start of a calibration program 502 Makes the calibration setting in the transmitter required in a calibration program 503 Provides notification that cleaning or rinsing is finished required in a calibration program 504 Provides notification that cleaning or rinsing is finished required in a calibration program 505 Provides notification that...

Page 75: ...transmitter to prepare two point ORP calibration required in a calibration program 529 Requests transmitter to prepare ORP mV data entry calibration required in a calibration program 530 Requests transmitter to prepare ORP data entry calibration required in a calibration program Specification with temperature table 531 Requests the system to perform the measurement with an E H 2 pH buffer taking t...

Page 76: ...0 F 0 10 Water 60 6 End 3 Adjustment example In this example a cleaning program is extended to become an adjustment program ID Name Duration in seconds 8 Service position 3 500 Init calibration 0 502 Start 1Pt cal pH 0 10 Water 120 4 Air 3 16 Cleaner 4 18 Wait 360 503 Cleaning end 0 17 Buffer 7 0 18 Wait 360 506 Buffer 1 end 0 513 Meas E H 4 00 F 0 516 Cal calculation 0 517 Adjust sensor 0 520 Clo...

Page 77: ...IP Alarm SIP Alarm limit SIP Limit value setting for pump Path Menu Setup Limit setting Pump Function Info Warning volume pump 1 Warning limit for pumps Alarm volume pump Alarm limit for pumps Warning operation time Warning limit for operating times Alarm operation time Alarm limit for operating times Limit value setting for canister Path Menu Setup Limit setting Canister Function Info Warning res...

Page 78: ...21 mA so that the program is stopped at the end by the system otherwise the latest information is not sent The program is run continuously after completion and can continue to run manually via another combination such as 0 mA 3 mA or another program current Example of a program cycle 1 Go to Menu Setup Settings 2 Start a cleaning program e g Cleaning 3 Start a verification program e g 2 pt verific...

Page 79: ...ster Function Options Info Used canister 1 3 Enter via text box Confirm if this canister is being used Expiration date Enter via text box Use by date of liquid Please follow the manufacturer s specifications Batch Enter via text box Label on nameplate of liquid Value Enter via text box Buffer value of liquid Manufacturer Enter via text box Manufacturer specification Initial volume can 1 3 Factory ...

Page 80: ...ter Options CM44 CM42 Factory setting CM44 Enter the transmitter that you are operating in addition to the control unit Fieldbus communication Options Modbus TCP Profibus DP Profinet Ethernet IP OPC UA Current Output SQL Database Web server Factory setting Modbus TCP Profibus DP OPC UA Current Output Web server Communication from control station to control unit A message indicates which communicat...

Page 81: ...sed to configure and run the system The system database is the saved standard parameter that is used to restore the system parameters File transfer Option for data transfer All from SD card Transfers programs program steps and general configuration data from SD card to system database and system parameter All from data base Transfers programs program steps and general configuration data from syste...

Page 82: ... program can be running or start while the data are being copied from the SD card Update the program configuration program step configuration and general settings 1 Start File Explorer 2 Enter ftp 192 168 0 1 MnPlc PlcLogic Meas Point 1 If you have changed the IP address go to Menu System Settings Communication Adjust the address if necessary 3 Copy the new files to this directory 4 Update with F5...

Page 83: ...he best way to do so is by using the Additional functionsmenu Here you can select and configure the current output for outputting the controlled variable Range lower value Range of adjustment and factory settings depending on the Measured value You can output the entire measuring range or just some of it at the current output For this purpose specify the upper and lower range values in accordance ...

Page 84: ...ent Concentration ISE Selection Temperature pH Ammonium Nitrate Potassium Chloride TU TS Selection Temperature Turbidity g l only TU TS Turbidity FNU only TU TS Turbidity Formazine only TU Turbidity solid only TU TU Nitrate Selection Temperature NO3 NO3 N Ultrasonic interface Selection Temperature Interface Turbidity SAC Selection Temperature SAC Transm Absorption COD BOD Controller 1 Selection Bi...

Page 85: ...y Additional relays are also available depending on the version of the device The following functions can be output via a relay Limit switch status Controller manipulated variable for controlling an actuator Diagnostic messages Status of a cleaning function in order to control a pump or a valve You can assign a relay to multiple inputs in order to clean several sensors with just one cleaning unit ...

Page 86: ...that should act as the data source Operating mode Selection PWM PFM Factory setting PWM PWM pulse width modulation PFM pulse frequency modulation 1 PWM pulse width modulation The duty cycle is varied within a period T T t1 t0 The cycle duration remains constant 0 T t1 t0 2T 3T y t T 1 10 50 100 1 High 0 Low t 52 Typical application solenoid valve 2 PFM pulse frequency modulation Here pulses of a c...

Page 87: ...ctuator Maximum frequency Operating mode PFM 1 to 180 min 1 Factory setting 60 min 1 Maximum number of pulses per minute The controller calculates the pulse duration based on this setting Outputting diagnostic messages via the relay If a relay is defined as a diagnostic relay Function Diagnostics it works in the fail safe mode This means that the relay is always energized normally closed n c in th...

Page 88: ...ns Info Assignments Options None Depends on the type of cleaning Factory setting None Here you can specify how a cleaning function should be displayed for the relay Depending on the cleaning program selected Menu Setup Additional functions Cleaning you can choose from the following Cleaning type Standard clean Cleaning 1 Water Cleaning 2 Water Cleaning 3 Water Cleaning 4 Water Cleaning type Chemoc...

Page 89: ...binary outputs should be used for activating the valves and pumps Here you concretely assign a control signal to the binary output for the cleaner water dosing of a cleaning program You can define cleaning programs under Menu Setup Additional functions Cleaning Data sources Function Limit switches Multiple selection Limit switch 1 8 Select the limit switches that should be output via the binary ou...

Page 90: ...t the connected actuator e g the dosing pump should trigger Bipolar Split range Unipolar Part of the manipulated variable that the controller uses to increase the process value Unipolar For connected actuators that decrease the controlled variable Hold behavior Selection Freeze Fixed value None Factory setting None Freeze The device freezes the last value Fixed value You define a fixed current val...

Page 91: ...it and pilot valve manifold canceled Check connection between the devices 200 Error in external digital input module Check communication connection between pilot valve manifold and DIO module 200 External DIO module not in operation 1 Restart system 2 Replace module 3 Check communication connection between DIO module and valve island 201 Error in external digital input module Check communication c...

Page 92: ...t value and if necessary correct under Setup Inputs Channel Extended Setup Diagnostic settings Glass imp SCS 3 Replace the sensor 307 A major alarm has occurred in the transmitter Error message available in transmitter 307 A major warning has occurred in the transmitter Error message available in transmitter 308 A major warning has occurred in the transmitter Error message available in transmitter...

Page 93: ...t the program steps for calibration 500 Warning limit for piston movements exceeded Carry out maintenance on the assembly 501 Alarm limit for piston movements exceeded Carry out maintenance on the assembly 502 Assembly position not defined Check piston 600600 Error message from the relay module Replace the relay module 601 Level error 601 No float switch signal 1 Fill canister 2 Replace float swit...

Page 94: ...epeat calibration 417 Min Slope warning Measurement can still take place Possible reasons dependent on sensor type Sensor old or defective Diaphragm blocked Buffer solution too old or contaminated Electrolyte exhausted Sensor pin damaged 1 Check the sensor 2 Replace the sensor if damaged 3 Check buffer solution or electrolyte replace if necessary 4 Repeat calibration 420 Delta zero point warning M...

Page 95: ...generations No of cleanings No of SIP Assembly No of linear movements No ass maintenance Last ass maintenance Pump Pumped volume 1 3 Operation time pump 1 3 Changing date pump 1 3 Rinse Block Operation time rinse block Maintenance No maint valve 1 3 Canister Operation Time cleaner Operation Time buffer 1 Operation Time buffer 2 Change cleaner Change buffer 1 Change buffer 2 Pilot valves Operation ...

Page 96: ...to property Keep to the recommended maintenance intervals NOTICE Electrostatic discharge ESD Risk of damaging the electronic components Take personal protective measures to avoid ESD such as discharging beforehand at PE or permanent grounding with a wrist strap Measure notice For your own safety only use genuine spare parts With genuine parts the function accuracy and reliability are also ensured ...

Page 97: ... measures Replacing the sensor while ensuring measuring point availability If an error occurs or the maintenance schedule stipulates that the sensor has to be replaced use a new sensor or a sensor that has been precalibrated in the laboratory A sensor is calibrated in the laboratory under optimum external conditions thereby ensuring better quality of measurement You must perform onsite calibration...

Page 98: ...ith medium at least once a year no further recommendations are possible as this depends to a large extent on the process material and usage frequency of the assembly 5 Once maintenance work has been completed perform the following final inspection Assembly moves to measure and service position Service and measure feedback signals present Process connection and compressed air connections sealed Doe...

Page 99: ...Sensor cables that have become damp inside must be replaced It is not enough to simply dry them 3 Check cable connections for leaks 1 Check if the interior and circuit boards are clean dry and free from corrosion If not Clean and dry interior and circuit boards In case of corrosion replace the affected circuit boards if necessary Check the seals and couplings for leaks and damage 2 Retighten clamp...

Page 100: ...ng repairs check that the device is complete in a safe condition and functioning correctly 13 2 Spare parts 13 2 1 CDC90 control unit Kit Order no Kit CDC90 IPC 71361214 Kit CDC90 cover without electronics 71361216 Kit CDC90 interface board 71379312 Kit CDC90 PROFINET cable M12 RJ45 71379315 Kit CDC90 gateway module Profibus 71379318 Kit CDC90 gateway module Profinet 71379319 13 2 2 Pneumatic cont...

Page 101: ...remote IO 71361232 3 Kit CDC90 fuses 71361233 5 Kit CDC90 power unit 71361234 9 Kit CDC90 output interface terminals 71361237 13 2 3 Rinsing block Kit Order no Kit CDC90 check valves PVDF FKM 71361249 Kit CDC90 bracket CPA87x ID68 steel 71361254 Kit CDC90 rinsing block x 2 PVDF FFKM 71361260 Kit CDC90 rinsing block x 4 PVDF FKM 71361264 Kit CDC90 coupl rinsing block pump 71379328 Kit CDC90 fitting...

Page 102: ...ensure the swift safe and professional return of the device Refer to the website www endress com support return material for information on the procedure and conditions for returning devices 13 4 Disposal The device contains electronic components and must therefore be disposed of in accordance with regulations on the disposal of electronic waste Observe the local regulations Always dispose of batt...

Page 103: ...cal Information TI00344C Cleanfit CPA474 Plastic process retractable assembly with ball valve shutoff for particularly reliable separation of the medium from the environment Product Configurator on the product page www endress com cpa474 Technical Information TI00345C Cleanfit CPA475 Retractable assembly for pH ORP measurement in tanks and pipes under sterile measuring conditions Product Configura...

Page 104: ...tor on the product page www endress com cps71d Technical Information TI00245C Memosens CPS171D pH electrode for bio fermenters with digital Memosens technology Product Configurator on the product page www endress com cps171d Technical Information TI01254C Orbipore CPS91D pH electrode with open aperture for media with high dirt load Product Configurator on the product page www endress com cps91d Te...

Page 105: ...oduct page www endress com cps441d Technical Information TI00352C Tophit CPS471D Sterilizable and autoclavable ISFET sensor for food and pharmaceutics process engineering Water treatment and biotechnology Product Configurator on the product page www endress com cps471d Technical Information TI00283C Tophit CPS491D ISFET sensor with open aperture for media with high dirt load Product Configurator o...

Page 106: ...iliary voltage supply for digital output Order No 71135638 Kit extension module ETH Ethernet configuration Can be extended to Modbus TCP or EtherNet IP This requires an additional activation code which can be ordered separately Order No 71279810 14 4 Other accessories 14 4 1 Cable Memosens data cable CYK10 For digital sensors with Memosens technology Product Configurator on the product page www en...

Page 107: ...CSF48 M12 built in socket for Ethernet D coded pre terminated Order No 71140893 Kit external CDI socket complete Retrofit kit for CDI interface with terminated connecting cables Order No 51517507 Cable junction with Velcro strip 4 pieces for sensor cable Order No 71092051 14 4 5 Buffer solutions High quality buffer solutions from Endress Hauser CPY20 The secondary buffer solutions have been refere...

Page 108: ... 2 x binary sensor signal 2 x 0 4 to 20 mA optional passive potentially isolated from one another and from the sensor inputs 0 to 30 V DC 15 2 Digital inputs passive Electrical specification drawing power passive Galvanically isolated Span High 11 to 30 V DC Low 0 to 5 V DC Nominal input current max 8 mA PFM function Minimum pulse width 500 µs 1 kHz Test voltage 500 V Cable specification Max 2 5 m...

Page 109: ...tion M12 M12 M12 D sub 9 pin female M12 IP address 192 168 0 1 192 168 0 1 192 168 0 1 192 168 0 7 Protocol CIP Address 5 Signal on alarm Adjustable as per NAMUR Recommendation NE 43 In measuring range 0 to 20 mA Failure current from 20 to 23 mA In measuring range 4 to 20 mA Failure current from 2 4 to 23 mA Factory setting for failure current for both measuring ranges 21 5 mA Load Max 500 Ω Linea...

Page 110: ...e profile Generic device product type 0x2B Manufacturer ID 0x049Eh Device type ID 0x109Ch Polarity Auto MIDI X Connections CIP 12 I O 6 Explicit message 6 Multicast 3 consumers Minimum RPI 100 ms default Maximum RPI 10000 ms System integration EtherNet IP EDS Rockwell Add on Profile Level 3 Faceplate for Factory Talk SE IO data Input T O Device status and diagnostic message with highest priority M...

Page 111: ... server enables full access to the device configuration measured values diagnostic messages logbooks and service data via standard WiFi WLAN LAN GSM or 3G routers with a user defined IP address TCP port 80 Supported features Remote controlled device configuration 1 session Save restore device configuration via SD card Logbook export file formats CSV FDM Access to Web server via DTM or Internet Exp...

Page 112: ... for current inputs and outputs Typical measured errors 20 µA with current values 4 mA 50 µA with current values 4 to 20 mA at 25 C 77 F each Additional measured error depending on the temperature 1 5 µA K Frequency tolerance of digital inputs and outputs 1 Resolution of current inputs and outputs 5 µA Repeatability Documentation of the connected sensor 15 10 Environment Ambient temperature range ...

Page 113: ...x 2 1 kg 4 63 lbs depending on the version Pneumatic control unit painted 7 5 kg 16 53 lbs empty Pump canister unit Approx 1 5 kg 3 30 lbs Mounting plate Trespa Approx 10 kg 22 lbs Canister shelf Approx 3 2 kg 7 05 lbs SD card Max 5 g 0 17 oz Materials Device Material CDC90 control unit Module housing PC polycarbonate Soft keys TPE thermoplastic elastomers LED POM Cable mounting rail Stainless ste...

Page 114: ...110 B40 W8 PP O ring EPDM Coupling DMG 8 6 1 4 PVDF Canister shelf PP Rinsing block Process valve EPDM PP stainless steel 1 4408 PTFE Rinsing body PVDF 1 4401 Rinse connection PP Check valves PVDF FKM PVDF FFKM 1 4571 FKM Bracket metal plate 1 4571 Bracket clamp 1 4404 Hose bracket cable gland PA Sealing plug Teflon Double nipple PVDF O ring FKM FFKM Hoses Compressed air PUN A Liquid type PUN A PT...

Page 115: ...voltage 111 Control unit Cable gland 32 Supply voltage 35 Controller 86 Current outputs 82 D Date 62 Declaration of Conformity 13 Degree of protection 112 Designated use 7 Device description 10 Device specific diagnostic messages 91 Diagnostic messages 91 Device specific 91 Outputting via the relay 87 Diagnostics 91 Dimensions 14 15 16 113 Disposal 102 Documentation 6 E Electrical connection 31 El...

Page 116: ...ower consumption 111 Protective ground connection 34 Sensor connection 37 Supply voltage 111 Process errors without messages 94 Product identification 12 Product safety 9 Program 70 Configuration 64 Program list 69 Program steps 70 Protocol specific data 110 Pump 29 R Relay 85 Remote control 78 Repairs 100 Requirements for personnel 7 Resetting the measuring device 95 Return 102 Rinsing line 27 S ...

Page 117: ...Liquiline Control CDC90 Index Endress Hauser 117 Warnings 5 Water pipe 27 Web browser 59 Web server 54 111 Weight 113 ...

Page 118: ...www addresses endress com ...

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