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Emotron EMX-D

INSTRUCTION MANUAL - ENGLISH

Software version 4.2x

Document number: 01-5016-01
Edition: r0
Date of release: 2010-09-01
© Copyright Emotron AB 2010
Emotron retains the right to change specifications and illustrations in the
text, without prior notification. The contents of this document may not
be copied without the explicit permission of Emotron AB.

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Summary of Contents for EMX-D

Page 1: ......

Page 2: ...Emotron EMX D Drive system for rotary heat exchanger Instruction manual English...

Page 3: ......

Page 4: ...re three plugs Before starting up remove the plug in highest position check the oil level and add oil if necessary Use lubricant according to the type plate Quantity of lubricant in the gearbox is 0 2...

Page 5: ...oc Rem Key This key is a quick access to menu Language 211 Press this key if you would like to change the language in menu system and Control panel display Language 211 Select the language used in men...

Page 6: ...01 5016 01 Edition r0 Date of release 2010 09 01 Copyright Emotron AB 2010 Emotron retains the right to change specifications and illustrations in the text without prior notification The contents of...

Page 7: ......

Page 8: ...his manual follow the EMC Directive Voltage tests Megger Do not carry out voltage tests Megger on the motor before all the motor cables have been disconnected from the drive system Condensation If the...

Page 9: ...Emotron AB 01 5016 01r0...

Page 10: ...sing 10 k potentiometer 17 4 4 7 Switching off 17 5 Getting Started 19 5 1 Connect the mains and motor cables 19 5 2 Remote control 19 5 2 1 Connect control cables and set direction of rotation 19 5 2...

Page 11: ...4 Emotron AB 01 5016 01r0...

Page 12: ...urer s certificate contact your supplier for more information or visit www emotron com 1 3 1 Recommendations with respect to EMC In order to fulfil the European EMC Directive 2004 108 EC regarding ele...

Page 13: ...natural resources For more detailed information about recycling this product please contact the local distributor of the product or visit our home page www emotron com Table 1 Standards Market Standa...

Page 14: ...efficiency of the heat exchanger rather than having the speed of rotation proportional to the control sig nal This provides good conditions for stable temperature control Fig 2 Relation between contro...

Page 15: ...itor is connected 2 3 4 Alarm relay A built in relay triggers an alarm at mains supply overvoltage mains supply undervoltage motor overload loss of signal from rotor magnet to rotation monitor e g in...

Page 16: ...for the rotation monitor is mounted tight on the periphery of the heat exchanger If the housing around the rotor is magnetic itself then the sensor magnet must be isolated from the housing The rotati...

Page 17: ...d between the motor unit and the control system Motor cable 4 core 1 5 mm2 screened PTC cable 2 core screened min 0 75 mm2 If cables are lengthened ensure that the screening is spliced carefully An ex...

Page 18: ...e control cable and the cable to the rotation monitor The shields shall be connected to the chassis earth with metal cable nipples The mains cable and the alarm cable do not need to be screened The sc...

Page 19: ...12 Installation Emotron AB 01 5016 01r0...

Page 20: ...control board is galvanically isolated from the mains for safety reasons do not make changes while the mains supply is on Fig 10 Control board layout WARNING Always switch off the mains voltage and w...

Page 21: ...10 VDC supply voltage 7 Common Control signal 11 24 V 24 VDC supply voltage 12 Common Signal ground 15 Common Signal ground Digital inputs 8 DigIn 1 RunL reverse 9 DigIn 2 RunR forward 10 DigIn 3 Not...

Page 22: ...9 5 4 PREV NEXT ESC ENTER RESET LOC REM 14 20 21 41 42 43 51 52 78 79 Rotation monitor T1 T2 RFI filter 10 VDC AnIn 1 Control signal 10 VDC Common Control signal DigIn 1 RunL DigIn 2 RunR 24 VDC Commo...

Page 23: ...rent signals 0 10 V 0 24 V 0 4 20 mA which can have only two values high or low and only occa sionally change in value Relay Relay contacts 0 250 VAC can switch highly inductive loads auxiliary relay...

Page 24: ...ns that in the current circuit for any possible High Frequency HF interference fields no voltage can be induced 4 4 6 Manual control using 10 k potentiometer The drive system can easily be controlled...

Page 25: ...18 Control Connections Emotron AB 01 5016 01r0...

Page 26: ...In this example Fig 14 the motor VSD will run with right rotation clockwise To comply with the EMC standard use screened control cables with plaited flexible wire up to 1 5 mm2 or solid wire up to 2...

Page 27: ...nu level or confirm changed setting step to higher menu level or ignore changed setting step to next menu on the same level step to previous menu on the same level increase value or change selection d...

Page 28: ...rea E Shows the status of the VSD 3 digits The following status indications are possible Acc Acceleration D ec Deceleration Run Motor runs Tr p Tripped St p Motor is stopped VL Operating at Voltage li...

Page 29: ...rning Limit No trip RUN green On during 1 second indicating pulse from Rotation monitor 1 Hz Purge 2 Hz Normal Motor speed Motor stopped Run Green Trip Red Power Green Table 7 Function keys ENTER key...

Page 30: ...ernative 1 When you press the or keys to change a value the cursor is flashing to the left in the display and the value is increased or decreased when you press the appropriate key If you keep the or...

Page 31: ...ter power up Press Prev for menu O00 Press Enter for menu O10 Press Enter for menu O11 or Press or key to change On to Off Save the changed value by pressing Enter 100 Normal Stp 29 5 rpm A PREV O00 E...

Page 32: ...changed value by pressing Enter 100 Normal Stp 29 5 rpm A PREV O00 EMX D option Stp ENTER O10 EMX D Pars Stp ENTER ENTER O11 Rot Sensor Stp On NEXT O17 Hold Torque Stp Off NEXT O17 Hold Torque Stp On...

Page 33: ...26 Operation via the Control Panel Emotron AB 01 01 5016 01r0...

Page 34: ...application 7 2 1 EMX D Pars 010 Selections and settings of the different parameters for the process Rotation Monitor 011 In this menu set if you have rotation monitor connected or not Gearbox ratio...

Page 35: ...ransfer function Fig 3 page 7 By setting MCC to On following values will be changed MCC time O19 Time for stand still Default value should normally not be changed Default value 0 0s means continuous M...

Page 36: ...0 Process Value 711 The process value is a display function showing actual speed of the outgoing shaft Speed 712 Displays the actual motor speed Torque 713 Displays the actual outgoing shaft torque Sh...

Page 37: ...A Rem Rem TL This means A Parameter Set A is active Rem Reference value comes from terminals 1 22 Rem Run Stop commands come from terminals 1 22 TL Torque Limit active Unit kW Resolution 1 W Unit A Re...

Page 38: ...tatus of the digital outputs on position 1 DigOut1 2 DigOut2 The status of the associated output is shown 1 High 0 Low The example in Fig 30 indicates that DigOut1 is active and Digital Out 2 is not a...

Page 39: ...e copied to the trip message log There are nine trip message logs 810 890 When the tenth trip occurs the oldest trip will disappear Trip message 811 81N The information from the status menus are copie...

Page 40: ...ure trip occurred after 1396 hours and 13 minutes in Run time Fig 34 Trip 3 7 6 2 Reset Trip Log 8A0 Resets the content of the 9 trip memories Default No No 0 Yes 1 NOTE After the reset the setting go...

Page 41: ...34 Functional Description Emotron AB 01 5016 01r0...

Page 42: ...solve any problems that arise A variable speed drive is mostly just a small part of a complete VSD system Sometimes it is diffi cult to determine the cause of the failure although the varia ble speed...

Page 43: ...ed from the variable speed drive Wait at least 5 min utes before continuing 8 2 4 Auto reset Trip If the maximum number of Trips during Auto reset has been reached the trip message hour counter is mar...

Page 44: ...h mains voltage Check the main supply voltage Try to take away the interference cause or use other main supply lines O ver volt M ains cut Under voltage Too low DC Link voltage Too low or no supply vo...

Page 45: ...put stage desaturation of IGBTs Check on bad motor cable connections Check on bad earth cable connections Check on water and moisture in the motor housing and cable connections Desat U Desat U Desat V...

Page 46: ...er Rotation monitor Impulse sensor should be connected General Protection class IP 54 Weight motor unit 9 5 kg control unit 12 5kg Ambient temperature 30 to 40 C Motor size IEC 60034 1 Insulation clas...

Page 47: ...AB 01 5016 01r0 9 1 Dimensions Fig 36 Dimensions control unit Fig 37 Dimensions motor and gearbox mm 128 5 37 10 396 202 6 416 350 Caution 194 EMX D Gearbox 10 3 1 146 mm EMX D Gearbox 10 3 1 166 mm E...

Page 48: ...pply voltage 24 VDC 100 mA output 12 Common Signal ground 0 V output 13 AnOut 1 Min speed to max speed 0 10 VDC analogue output 15 Common Signal ground 0 V output 16 DigIn 4 Rotation monitor 0 8 24 VD...

Page 49: ...42 Technical Data Emotron AB 01 5016 01r0...

Page 50: ...Tmp 720 Status 721 VSD Status 722 Warning 723 DigIn Status 724 DigOut Status 725 AnIn Status 1 2 726 AnIn Status 3 4 727 AnOut Status 1 2 730 Stored Val 731 Run Time 00 00 00 732 Mains Time 00 00 00...

Page 51: ...44 Menu List Emotron AB 01 5016 01r0...

Page 52: ...22 NEXT key 22 PREVIOUS key 22 L LCD display 21 Low Voltage Directive 6 M Machine Directive 6 Main menu 23 Mains supply 10 13 Maintenance 38 Manufacturer s certificate 6 Max motor speed 27 MCC Counte...

Page 53: ...Emotron AB M rsaregatan 12 SE 250 24 Helsingborg Sweden Tel 46 42 16 99 00 Fax 46 42 16 99 49 E mail info emotron se Internet www emotron com Emotron AB 01 5016 01r0 2010 09 01...

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