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Series

PROFIBUS

‐

Technical

Manual

Page

TDG3PTTM1-2EN

02/09

Subject to change without notice

www.numatics.com/g3

Factory Default Settings

Troubleshooting

Communication Node

Symptom

Possible Cause

Solution

The wrong valve solenoid
coils are being energized.

Z-Board

type mismatch.

Single Z-Board

present

where double Z-Board

expected or vice versa.

Check that correct Z-Board

types are

installed. Check that ribbon cable
(Output group No. 2) is connected to
appropriate valve station.
See page 52 for bit mapping rules.

Valve outputs do not
energize.

Output power not present or
connected improperly on
Auxiliary Power connector.

Check for 24VDC on the +24 VDC
(Valves and Outputs) pin of the MINI
Auxiliary Power connector of the Comm.
module.

I/O Modules

Symptom

Possible Cause

Solution

Outputs remain on when
communication is lost
and/or PLC is in “Program”
mode.

Communication Fault
parameters are set incorrectly.
See pages 51.

Check the communication fault/idle
mode parameter setting to ensure that it
is not set to “Hold Last Output State”.

FACTORY DEFAULT SETTINGS

Description

Default

Node Address

126

SSA Lock

Disabled

Brightness High

Summary of Contents for numatics g3 series

Page 1: ...TDG3PTTM1 2EN 02 09 Subject to change without notice www numatics com g3 G3 Series PROFIBUS DP Technical Manual ...

Page 2: ...CK Sub Menu 19 SSA LOCK Sub Menu 20 Factory Defaults 22 Diagnostics Self Test Mode 23 Diagnostics Continued 24 Error Messages 25 MCM Manual Configuration Module Optional 26 DIP Switch Settings 27 ARM Auto Recovery Module Optional 28 Distribution 29 Sub Bus Distribution Modules 30 Sub Bus Out Module 30 Sub Bus Valve Module 33 Digital I O Modules 34 Digital I O Module Rules 34 I O Module Description...

Page 3: ...nfiguration and Mapping 49 GSD File 49 User Configurable Device Parameters 50 Communication Fault Idle Mode Parameter 51 Communication Fault Idle Mode Sequence 51 PROFIBUS DP Mapping 52 I O Sizes 52 Manifold and I O Data Sizing Worksheet 53 Valve Side 54 Discrete I O Side 54 Example No 1 55 Example No 2 57 Example No 3 59 Example No 4 61 Example No 5 63 Extended Diagnostics 65 Data Diagnostic Tele...

Page 4: ...on baud rates of 9 6 Kbps 19 2 Kbps 45 45 Kbps 93 75 Kbps 187 5 Kbps 500 Kbps 1 5 Mbps 3 Mbps 6 Mbps and 12 Mbps Maximum distance is depended upon baud rate and cable media type Refer to the section below for details More information about PROFIBUS can be obtained from the PROFIBUS web site www PROFIBUS com G3 PROFIBUS DP Features Features Description Bus Topology Linear bus active bus termination...

Page 5: ...d coils and the Discrete I O Side supports a maximum of 16 modules capable of addressing up to 1200 outputs 1200 inputs or various combinations Various discrete modules with integrated graphic display are available They include digital I O analog I O and specialty modules which cover various application needs Pin outs for all connectors are labeled on the side of the respective modules and are als...

Page 6: ...o change without notice www numatics com g3 G3 Electronics Modularity Discrete I O The G3 Series product line is a completely modular and scalable system As shown below all of the G3 electronic modules plug together via mechanical clips allowing easy assembly and field changes ...

Page 7: ...anifold The pneumatic valve manifold with internal circuit board technology is also modular The valve solenoid coil connections are automatically made using Z Board technology plug together PC boards which allow internal connection from solenoid coils to output drivers without the use of wires This allows easy assembly and field changes ...

Page 8: ...6 31 Output group No 1 connects directly to the Z Boards Output group No 2 is connected to the Z Boards via an internal ribbon cable or valve side Sub D module The first output bit 0 connects to the 14 A solenoid on the valve closest to the communication node The 17th 32nd solenoids interconnect via the Z Boards to output group No 2 For the maximum capability of 32 solenoids on the same manifold t...

Page 9: ...eve the single and double solenoid output functions This yields the possible 32 single 16 double or various combinations of valve coil output capabilities Single Z Board Double Z Board Ribbon Connection Single Z Board Ribbon Connection Double Z Board single double The 17th solenoid output group No 2 s first bit must be accessed via either the valve side Sub D output module or a ribbon connector ty...

Page 10: ... are connected to the communication node via the ribbon cable the following would be the valve side bit map Output Word 0 1 Output Byte 0 1 2 3 Output Bit No 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Solenoid Coil Output No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 n a In the above example Output Bits No 25 thru No 31 ar...

Page 11: ... node via their Z Boards and a valve side Sub D connector is connected to the communication node via the output Group No 2 connector then the following would be the valve side bit map Output Word 0 1 Output Byte 0 1 2 3 Output Bit No 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Solenoid Coil Output No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 1...

Page 12: ...face to the manifold It contains communication electronics and internal short circuit protection for power It can be configured via software via the graphic display or manually via DIP switches through the optional Manual Configuration Module MCM The Numatics G3 PROFIBUS DP node is tested by the PIC to ensure compatibility and interoperability Communication Module Part Number PROFIBUS DP Communica...

Page 13: ...t parameters 2 Module Status LED 3 5 Pin M12 Reverse Key Male Communication Connector 4 5 Pin M12 Reverse Key Female Communication Connector 5 Mounting Hole 6 Next Button used to navigate through user menus and to set parameters 7 Graphic Display used to display parameter information 8 Network Status LED 9 Slot for text ID tags 10 Keying for preventing I O module insertion 11 5 Pin MINI Male Power...

Page 14: ...ofibus DP cable Power Connector Pin Out Pin No Function Description 1 0 VDC Common Valves and Outputs 0 VDC Voltage used to power outputs valve coils and discrete outputs SW 2 0 VDC Common Node and Inputs 0 VDC V Voltage used to power discrete inputs and node electronics UNSW 3 Earth Ground Protective Earth 4 24 VDC Node and Inputs Voltage used to power discrete inputs and node electronics UNSW 5 ...

Page 15: ...trical Connections Standard Power Connector Wiring Diagram Examples Single Power Supply Example Non isolated commons Separate Power Supply Example Isolated commons Please see page 18 for external fuse sizing guide When using molded connector power cables Do Not rely on wire colors for Pin Out Always use pin number references ...

Page 16: ... and 5 24VDC Node and Inputs Pins 2 and 4 Component Voltage Tolerance Current Power Current Power Solenoid Valve Coil 2002 Each 24 VDC 10 15 0 021 A 0 5 W 0 A 0 W Solenoid Valve Coil 2005 Each 24 VDC 10 15 0 056 A 1 35 W 0 A 0 W Solenoid Valve Coil 2012 Each 24 VDC 10 15 0 105 A 2 5 W 0 A 0 W Solenoid Valve Coil 2035 Each 24 VDC 10 15 0 105 A 2 5 W 0 A 0 W Solenoid Valve Coil ISO SPA 24 VDC 10 15 ...

Page 17: ...Valve Adapter 134 Amps Communication Node Power Consumption 006 Amps Total __________Amps Surge Compensation X 1 25 Suggested External 24 VDC Valves and Outputs Fuse Value __________Amps Power Consumption Power Connector Pin for Node and Inputs Description Current Communication Node Power Consumption 094 Amps Total load current drawn by Sensor Devices from Discrete Inputs source __________Amps Num...

Page 18: ... Error Bus connection failed or off line Invalid parameterization configuration or bus address Green ON Normal operation The bus link is OK Baud rate detected parameterization and configuration OK Unit is in data exchange mode NETWORK STATUS Green Red FLASHING The module configuration I O and valves in the user application is different than the physical configuration of the manifold Red ON Critica...

Page 19: ...t communication module node Use the NEXT button to scroll through the Main menu headings shown below At this level pressing the SET button allows access the Sub Menus Please see the appropriate pages referenced below for further details and descriptions of the Sub Menus NOTE WHEN A NETWORK I O CONNECTION IS ESTABLISHED MANUAL CHANGES TO NODE PARAMETERS ARE NOT ALLOWED See page 19 for Sub Menu See ...

Page 20: ...ct the tens digit Change the ones digit using the same procedure 4 Press the NEXT button to select Yes or No to accept the address shown on the display a Selecting No will bring you back to the main Address menu b Selecting Yes will take you to the following SAVE SETTINGS menu Press the SET button to confirm your choice 5 Press the NEXT button to select either NOW or LATER a Selecting NOW will cau...

Page 21: ...to select Yes or No to accept the setting a Selecting No will bring you back to the main SSA LOCK menu b Selecting Yes will take you to the following SAVE SETTINGS menu Press the SET button to confirm your choice Saved Setting Steps 4 Press the NEXT button to select either NOW or LATER a Selecting NOW will cause the node to reset and apply the new setting b Selecting LATER will cause the setting t...

Page 22: ...2 Press the NEXT button to scroll to the CONFIG MENU SET BRIGHTNESS Press the SET button to enter the CONFIG MENU SET BRIGHTNESS 3 Press the NEXT button to scroll the choices for the desired brightness of the LCD display for all modules on the G3 system a LOW b MEDIUM c HIGH Factory Default d RETURN this will return you to the SET FAULT IDLE menu Press the SET button to confirm your choice The cha...

Page 23: ...Disabled Brightness High FACTORY DEFAULTS SET DEFAULTS YES NO Factory Default Settings 1 Press the SET button to enter the FACTORY DEFAULTS sub menu 2 Press the NEXT button to select Yes or No a Selecting No will bring you back to the main FACTORY DEFAULTS menu b Selecting Yes will cause the node to reset and return all parameters to the factory default conditions Press the SET button to confirm y...

Page 24: ... output module NOTE The number of Valve outputs that are tested are affected by the I O size settings To use the Self Test Mode the user must first set some initial conditions Follow these steps to initiate the self test mode 1 Disconnect Air and Communication from the manifold 2 Select the desired test mode using the graphic display See example below 3 Starting at the Home Screen navigate the men...

Page 25: ...ors c CURRENT COMM EVENT NUMBER Displays d SHOW LOGGED COMM EVENTS Displays log of network errors e CURRENT SUBBUS ERROR Displays sub bus errors f SHOW LOGGED SUBBUS ERRORS Displays log of sub bus errors g FIRMWARE REV For service personnel h BOOTCODE REV For service personnel i PART NUMBER Displays replacement part number of module The UNSW POWER screen indicates the voltage level present on the ...

Page 26: ... circuit condition is detected on the Sub Bus power lines SHORTED COIL NO X Displayed when a short circuit condition is detected on a valve coil MISSING MODULE NUMBER X Displayed when a Sub Bus module that had been previously installed becomes absent from the configuration VALVE OUTPUT POWER OFF Displayed when 24 VDC on Pin No 1 and 5 Valves and Outputs is not present or below 22 VDC UNSWITCHED PO...

Page 27: ... between the node and the valve adapter module and allows the user to manually set via DIP switches the node address without the need for software configuration or the use of the integrated graphic display in the node If software configuration or configuration via the integrated graphic display in the node is preferred this module is not necessary Description Replacement Part Number Complete Modul...

Page 28: ...7 25 32 SW 6 24 16 SW 5 23 8 SW 4 22 4 SW 3 21 2 SW 2 20 1 SW 1 Address Value Decimal OFF OFF OFF OFF OFF OFF OFF 0 OFF OFF OFF OFF OFF OFF ON 1 OFF OFF OFF OFF OFF ON OFF 2 OFF OFF OFF OFF OFF ON ON 3 OFF OFF OFF OFF ON OFF OFF 4 OFF ON ON ON OFF OFF OFF 56 ON OFF ON OFF ON OFF ON 85 ON ON OFF OFF ON OFF OFF 100 ON ON ON ON ON ON OFF 126 O Shown Network address 66 ...

Page 29: ...ser settable parameters of I O modules and stores the information in its non volatile memory Once the information is stored it automatically disconnects itself from the power circuits while still mechanically attached to the manifold Upon power up it reconnects itself and compares the stored configuration settings to the actual manifold configuration If these settings are different it gives the us...

Page 30: ...ub bus distribution capabilities the Sub Bus OUT module must be located on the end of the main communication manifold and a Terminator Module must be located at the last sub bus component Example 1 Detail No Description 1 Main Communication Module Node 2 Sub Bus Power Cable Can be connected to separate power supply for isolated power control 3 Distributed Sub Bus Valve Module 4 Sub Bus IN module 5...

Page 31: ... M12 female communication connector o Used to distribute the Sub Bus to the next Sub Bus assembly o Carries 24 VDC power for electronics of the next module Aux Power Out 4 pin M12 female aux power connector o Optional connection o Used as a convenience way to distribute the power connection to the next Sub Bus assembly Description Replacement Part Number Sub Bus Out Module with Din Rail Mounting 2...

Page 32: ... previous assembly o Carries 24 VDC power for electronics of module Aux Power In 4 pin M12 male connector o Aux power is required for Output modules This connection also allows Output power to be interrupted to all Output modules connected to this module o Aux Power is optional for Inputs Power from the Sub Bus In connection is used to power sensors but can be augmented if necessary by adding addi...

Page 33: ...or Module Used to terminate Sub Bus connections o Must be installed on the left side of the last Sub Bus module Description Part Number Terminator Module with Din Rail Mounting 240 245 Terminator Module without Din Rail Mounting 240 184 The terminator module is required to be installed in the G3 system for proper operation NOTE ...

Page 34: ...nication connector o Must be connected to the Sub Bus Out connector of the previous assembly o Carries 24 VDC power for electronics of module POWER 4 pin MINI male power connector o Power is required for Outputs Used to distribute Valves on the Sub Bus o Can accept discrete I O module to allow a Sub Bus Valve manifold with I O Description Part Number Sub Bus Valve Module 240 241 ...

Page 35: ... modules that can be used on the Discrete I O side of the manifold is 16 These modules can be centralized on the main fieldbus manifold distributed or a combination of both Modules can be connected in any combination of inputs outputs and specialty up to the physical limitation of 16 modules Input Module Types Output Module Types Input Output Module Types Valve Side Output Module Types ...

Page 36: ...I O Type 3 Alignment arrow for SPEEDCON connector 4 Bit Designation for I O 5 Next Button used to navigate through user menus and set parameters 6 Graphic Display 7 5 Pin M12 female I O connector 8 Connector designation 9 Metal threads for SPEEDCON connector 10 Slot for text ID tags 11 Dust Cover 12 Mounting hole 9 4 6 8 7 3 1 2 5 12 11 10 Menu PART NUMBER 240 XXX IO MAPPING INPUT BYTE XX FIRMWARE...

Page 37: ...t 5 Input 4 Input 3 Input 2 Input 1 Input 0 Diagnostic Telegram BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Conn H SCP Status Conn G SCP Status Conn F SCP Status Conn E SCP Status Conn D SCP Status Conn C SCP Status Conn B SCP Status Conn A SCP Status One Digital Input per Connector M12 Female Modules Module Part No I O Type Short Circuit Protection SCP Input Points 240 210 NPN Sinking ...

Page 38: ...240 205 PNP Sourcing YES Visual 16 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 X 1 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 Diagnostic Telegram BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Conn H SCP Status Conn G SCP Status Conn F SCP Status Conn E SCP Status Conn D SCP ...

Page 39: ... Points 240 203 PNP Sourcing 240 204 NPN Sinking YES Visual 16 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 X 1 Input 15 Input 14 Input 13 Input 12 Input 11 Input 10 Input 9 Input 8 Diagnostic Telegram BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Allocated and Reserved Allocated and Reserved Allocated...

Page 40: ... 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 Diagnostic Telegram BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Output 7 Status Output 6 Status Output 5 Status Output 4 Status Output 3 Status Output 2 Status Output 1 Status Output 0 Status One Digital Output per Connector M12 Female Modules Module Part No I O Type Short Circuit Protection SCP Output Points 240 208 PNP ...

Page 41: ...put 10 Output 9 Output 8 Diagnostic Telegram BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Output 7 Status Output 6 Status Output 5 Status Output 4 Status Output 3 Status Output 2 Status Output 1 Status Output 0 Status X 1 Output 15 Status Output 14 Status Output 13 Status Output 12 Status Output 11 Status Output 10 Status Output 9 Status Output 8 Status Two Digital Outputs per Connector ...

Page 42: ...Coil 29 Status Valve Coil 28 Status Valve Coil 27 Status Valve Coil 26 Status Valve Coil 25 Status Valve Coil 24 Status Sub Bus Valve Module Used to control a distributed valve manifold through the Sub Bus See page 33 for more information Module Part No I O Type Short Circuit Protection Output Points 240 241 NPN Sinking YES Visual 32 Output Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bi...

Page 43: ... 7 Output 6 Output 5 Output 4 Output 3 Output 2 Output 1 Output 0 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Input 7 Input 6 Input 5 Input 4 Input 3 Input 2 Input 1 Input 0 Diagnostic Telegram BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Optional Allocated and Reserved Allocated and Reserved Allocated and Reserved Allocated and Reserved Conn D SCP Status Conn C ...

Page 44: ... points via a Sub D connector i e when a Sub D valve manifold is located away from the rest of the electronics This module goes to the right of the G3 valve adapter The 16 bit output module utilizes the last 16 output bits on the valve side of the manifold bits 16 31 Sixteen Outputs per Connector Sub D 25 Pin Female Module Module Part No I O Type Short Circuit Protection Output Points Module Size ...

Page 45: ...analog signal types 0 10 V and 4 20 mA and are available in two different I O configurations 2 analog input channels 2 analog outputs channels 2AI 2AO or 4 analog input channels 4AI 4 Channel I O M12 Female Modules Specifications Input Resolution 16 bit 65 536 Counts Output Resolution 16 bit 65 536 Counts Settling Time 3 ms Max Absolute Precision 1 0 of Signal Voltage Input Impedance 0 10VDC 40K O...

Page 46: ...Input No 2 Input No 2 Input No 2 Input No 2 Input No 2 X 4 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 LSB X 5 Input No 3 MSB Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 Input No 3 X 6 Input No 4 Input No 4 Input No 4 Input No 4 Input No 4 Input No 4 Input No 4 Input No 4 LSB X 7 Input No 4 MSB Input No 4 Input No 4 Input No 4 Input...

Page 47: ...tput No 2 Output No 2 Output No 2 Output No 2 Input Mapping BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 X Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 LSB X 1 Input No 1 MSB Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 Input No 1 X 2 Input No 2 Input No 2 Input No 2 Input No 2 Input No 2 Input No 2 Input No 2 Input No 2 LSB X...

Page 48: ...l to the input module then a PNP input module type will be required If one is using a sensor that supplies a 0 VDC signal to the input module then an NPN input module type will be required NPN Descriptions Sinking Switching Negative Positive Common PNP Descriptions Sourcing Switching Positive Negative Common NPN Sinking Input Connection PNP Sourcing Input Connection LOAD LOAD Mechanical Sensor Typ...

Page 49: ...G3 Series PROFIBUS DP Technical Manual Page 48 TDG3PTTM1 2EN 02 09 Subject to change without notice www numatics com g3 I O Module s Wiring Diagrams Continued PNP Sourcing Output Connection ...

Page 50: ...e without notice www numatics com g3 PROFIBUS DP Configuration and Mapping GSD File The GSD file contains configuration information required to establish communication to a node on a PROFIBUS DP network The GSD file is available on the Numatics Inc website at www numatics com fieldbus ...

Page 51: ...g are descriptions of these device parameters Settable Via Parameter Name Description Display Software MCM Address Node address Brightness Adjust brightness of graphic display X X I O Allocation Coils Allocates how many valve output points are mapped 8 16 24 32 X X Output Idle Action Determines whether to use idle value attribute or hold last state X X Output Fault Action Determines whether to use...

Page 52: ...n Off All Outputs Communication Fault Idle Mode Sequence The Communication Fault Idle Mode parameter determines the output state if the device encounters a communication fault and or idle action A Communication Fault is defined as an inability for the master node to communicate with a slave node on a network Idle Mode is a condition when the processor is in program mode The process for determining...

Page 53: ...igurable via GSD file See the following table Discrete Side The discrete side of the manifold is defined as all I O modules connected to the left of the communication node This includes physically attached modules as well as any distributed sub bus modules I O sizes for the discrete side are automatically configured based on the I O module type installed However the user can affect these sizes man...

Page 54: ... byte count values required for the configured manifold Valve Side Step Valve Side Output Options selected via GSD file Input Bytes Output Bytes Up to 8 Solenoid Coils 0 1 Up to 16 Solenoid Coils 0 2 Up to 24 Solenoid Coils 0 3 1 Up to 32 Solenoid Coils 0 4 Digital Modules Step Module Part Number Description Input Bytes Output Bytes 240 203 204 16 Inputs Terminal Strip 2 0 240 205 209 16 Inputs 8 ...

Page 55: ... all doubles or any combination as long as output group No 1 and output group No 2 bits do not overlap i e combinations of Z Boards could exist where the physical configuration of the manifold could exceed the output capacity Discrete I O Side Outputs 1 The Sub Bus output byte size portion is self configuring in byte increments after an output module is installed on the Sub Bus and power is applie...

Page 56: ...lve Size 0 4 Total 10 4 How to Order Qty Part Number 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3PT102R0G32 1 240 205 1 240 212 ASSEMBLED Assumed Settings Double Z BoardsTM used with all valves I O Modules and mapping schemes are identified by their corresponding color 32 coils are allocated When the 14 End Solenoid is energized the 4 port is pressurized When the 12 End Solenoid is en...

Page 57: ...No 12 Discrete Input No 11 Discrete Input No 10 Discrete Input No 9 Discrete Input No 8 2 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 LSB 3 Analog Input No 1 MSB Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 4 Analog Inp...

Page 58: ...How to Order Qty Part Number 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3PT100R0G32 ASSEMBLED Assumed Settings Double Z BoardsTM used with all valves I O Modules and mapping schemes are identified by their corresponding color 32 coils are allocated When the 14 End Solenoid is energized the 4 port is pressurized When the 12 End Solenoid is energized the 2 port is pressurized 0 2 4 6 8 ...

Page 59: ...Reserved Allocated and Reserved Allocated and Reserved Valve Coil No 11 Valve Coil No 10 Valve Coil No 9 Valve Coil No 8 2 Optional Allocated and Reserved Allocated and Reserved Allocated and Reserved Allocated and Reserved Allocated and Reserved Allocated and Reserved Allocated and Reserved Allocated and Reserved 3 Optional Allocated and Reserved Allocated and Reserved Allocated and Reserved Allo...

Page 60: ...es 0 4 Total 12 4 How to Order Qty Part Number 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3PT103D0G32 1 240 205 1 240 212 1 240 203 ASSEMBLED Assumed Settings Double Z BoardsTM used with all valves I O Modules and mapping schemes are identified by their corresponding color 32 coils are allocated When the 14 End Solenoid is energized the 4 port is pressurized When the 12 End Solenoid i...

Page 61: ...g Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 LSB 3 Analog Input No 1 MSB Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 4 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No...

Page 62: ...Total 14 4 How to Order Qty Part Number 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3DN102R0G32 1 240 205 1 240 212 ASSEMBLED 1 G3DS302R0DRM 1 240 205 1 240 205 ASSEMBLED 0 2 4 6 8 10 1 3 5 7 9 11 Valve Coil Number Assumed Settings Double Z BoardsTM used with all valves I O Modules and mapping schemes are identified by their corresponding color 32 coils are allocated When the 14 End So...

Page 63: ... Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 Analog Input No 1 4 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 LSB 5 Analog Input No 2 MSB Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog Input No 2 Analog In...

Page 64: ...umber 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3DN102D0G32 1 240 205 1 240 212 ASSEMBLED 1 AK3EF00003NDRM 3 051BA4Z2MN00061 3 051BB4Z2MN00061 1 G3DS202R0DRM ASSEMBLED Assumed Settings Double Z BoardsTM used with all valves I O Modules and mapping schemes are identified by their corresponding color 32 coils are allocated 0 2 4 6 8 10 1 3 5 7 9 11 0 2 4 6 8 10 1 3 5 7 9 11 Valve Coil ...

Page 65: ...ted and Reserved Allocated and Reserved Allocated and Reserved Allocated and Reserved Input Table BYTE Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 0 Discrete Input No 7 Discrete Input No 6 Discrete Input No 5 Discrete Input No 4 Discrete Input No 3 Discrete Input No 2 Discrete Input No 1 Discrete Input No 0 1 Discrete Input No 15 Discrete Input No 14 Discrete Input No 13 Discrete Input No 12 D...

Page 66: ...yte 7 X X Diagnostics for next I O module in system if applicable Diagnostic bits for outputs are as follows Output Type Output State Fault Condition Status Bit No Fault 0 ON Fault Short Circuit Over Temp Over Current 1 No Fault 0 Valve Solenoid Coil Driver OFF Fault Open Load 1 No Fault 0 Discrete Outputs ON Fault Short Circuit Over Temp Over Current 1 Diagnostic bits for inputs are as follows In...

Page 67: ...00 2A First diagnostic byte of valve driver module 01010100 F0 Second diagnostic byte of valve driver module 11110000 F F Third diagnostic byte of valve driver module 11111111 F F Fourth diagnostic byte of valve driver module 11111111 00 Diagnostic byte for 16 pt Input module M12 00000000 F0 1st diagnostic byte of 4 pt Analog Input module 11110000 00 2nd diagnostic byte of 4 pt Analog Input module...

Page 68: ...aximum current allowable through the G3electronics Recommended External Fuse External fuses should be chosen depending upon manifold configuration Please refer to power consumption chart on page 16 for additional fuse sizing information Spike Suppression Output spike suppression is internally provided for both discrete and valve outputs Discrete Outputs Maximum 0 5 Amps per output All outputs are ...

Page 69: ...ppropriate valve station See page 52 for bit mapping rules Valve outputs do not energize Output power not present or connected improperly on Auxiliary Power connector Check for 24VDC on the 24 VDC Valves and Outputs pin of the MINI Auxiliary Power connector of the Comm module I O Modules Symptom Possible Cause Solution Outputs remain on when communication is lost and or PLC is in Program mode Comm...

Page 70: ... side of manifold Ground This term is used to indicate an earth ground Group 2 DeviceNet message group applicable to Numatics Serial Bus products MCM Manual Configuration Module A module that allows MAC ID to be set manually via DIP switches Not required if software configuration is used NEMA National Electrical Manufacturers Association Sinking NPN Method of connecting electrical circuits in whic...

Page 71: ...ormation is required please call Numatics Inc Technical Support Department at 248 596 3333 Issues relating to network setup PLC programming sequencing software related functions etc should be handled with the appropriate product vendor Information on device files technical manuals local distributors and other Numatics Inc products and support issues can be found on the Numatics Inc s WEB site at w...

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