Emerson iPro Installation And Operation Manual Download

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68 • iPro Case Controller I&O Manual FM V1.01

026-1738 Rev 1

MTSet

Medium/Dual Temperature setpoint

-40-90°

Deadband

1-45°

CrE

Control Type

Standard, Suction, Superheat Only,



Superheat & Suction

DrE

Door Enable

Yes/No

Drd

Door - Refrigeration ON Delay

0:00-20:00 min:sec

DrA

Alarm Active Delay

0:00-20:00 min:sec

CSE

Clean Switch Active

Yes/No

CSd

Clean Switch - Refrigeration ON Delay

0:00-60:00 min:sec

TempMode

Controller is LT, MT or Dual Temp Capable

LT, MT or Dual Temp

CTM

Control Temperature Mode-Calculation method for locally connected



sensors

Average/Minimum/Maximum

DrMd

Door operation mode

Alarm/Shutdown

CSMd

Clean Switch operation mode

Normal/BackOn

SSCP

Superheat and suction control temperature calculation method

Average/Min/Max-Local or Average/Min/

Max-Lineup

SupHtSet

Superheat setpoint for EEV1-3

1-40°

Electronic Valve Parameters

EEV

EEV driver

Not Used/XEV20D

EEVCnt

EEV Count

0-3 Valves

XEV20D-1 V1

Valve assigned to XEV20_1 Valve 1 position

EEPR or EEV1-3

XEV20D-1 V2

Valve assigned to XEV20_1 Valve 2 position

XEV20D-2 V1

Valve assigned to XEV20_2 Valve 1 position

XEV20D-2 V2

Valve assigned to XEV20_2 Valve 1 position

XEV20 Parameters

AIC01_1

XEV20_1 - Configuration of Probe 1

Not Used/Discharge 1-6/



Defrost Term 1-6/Return 1-3/Coil Out 1-3

AIC02_1

XEV20_1 - Configuration of Probe 2

AIC03_1

XEV20_1 - Configuration of Probe 3

AIC04_1

XEV20_1 - Configuration of Probe 4

Ofs01_1

XEV20_1 - Probe 1 offset

-100-100

Ofs02_1

XEV20_1 - Probe 2 offset

Ofs03_1

XEV20_1 - Probe 3 offset

Ofs04_1

XEV20_1 - Probe 4 offset

AIT01_1

XEV20_1 - Sensor Type of Probe 1

CPC Thermistor/NTC/PTC/PT1000

AIT02_1

XEV20_1 - Sensor Type of Probe 2

CPC Thermistor/NTC/PTC/PT1000

AI0304_TYPE_1

XEV20_1 - Probe 3 and Probe 4 type

Resistive/Voltage/Current

AIT03_1

XEV20_1 - Sensor Type of Probe 3

CPC Thermistor/NTC/PTC/PT1000/



0-1VDC/0-5VDC/0-10VDC/0-20mA/



4-20mA

AIT04_1

XEV20_1 - Sensor Type of Probe 4

AI03_1_min

XEV20_1 - Probe 3 value at min

Selectable based on probe type

AI03_1_max

XEV20_1 - Probe 3 value at max

AI04_1_min

XEV20_1 - Probe 4 value at min

AI04_1_max

XEV20_1 - Probe 4 value at max

Table 16-1

- iPro Parameter List

Summary of Contents for iPro

Page 1: ...iPro Case Controller Installation and Operation Manual FW Version 1 01 026 1738 Rev 1 ...

Page 2: ......

Page 3: ...Emerson 1065 Big Shanty Road NW Suite 100 Kennesaw GA 30144 USA Phone 770 425 2724 Fax 770 425 9319 www emerson com ...

Page 4: ......

Page 5: ...SFORMER SELECTION 15 5 2 WIRE TYPES AND MAXIMUM DISTANCE 15 5 3 WIRE SELECTION GUIDELINES 15 5 4 POWERING THE IPRO CASE CONTROLLER 15 5 5 POWERING XEV20D 16 5 6 POWERING IPX106D 16 5 7 WIRING VISOGRAPH DISPLAY 17 6 WIRING ANALOG INPUTS 18 6 1 IPRO ANALOG INPUTS 18 6 2 XEV20D ANALOG INPUTS 18 6 3 IPX106D ANALOG INPUTS 18 7 WIRING DIGITAL INPUTS 19 7 1 IPRO DIGITAL INPUTS 19 7 2 IPX106D DIGITAL INPU...

Page 6: ...efrost Schedules 31 10 3 5 7 Defrost Heater Current Monitoring 31 10 3 5 8 Defrost Heater Lockout 31 10 4 LIGHTING CONTROL OVERVIEW 33 10 5 FAN CONTROL OVERVIEW 33 10 5 1 Fan Activation After Defrost Cycle 33 10 5 2 Fan Motor Current Monitoring 34 10 5 3 System Enable Disable 34 11 ELECTRONIC VALVES 35 11 1 PRESENCE AND POSITION 35 11 2 EEV AND EEPR CALIBRATION PROCEDURE 36 11 3 VALVE CALIBRATION ...

Page 7: ...igital Output Options 49 14 5 SYSTEM OVERRIDES 50 14 6 TEST MODE 50 15 E2 SETUP 54 15 1 SET UP NETWORK PORTS AND BACNET SETTINGS 54 15 2 CONFIGURE E2E BACNET SETTINGS 55 15 3 ADD AND CONNECT IPRO CASE CONTROLLERS 56 15 4 COMMISSIONING THE DEVICE IN E2E 58 16 IPRO PARAMETER LIST 61 17 APPENDIX IPRO CONNECTION DETAIL 70 ...

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Page 9: ... refrigeration circuit the iPro Case Controller can communicate critical information between case controller devices via Modbus from device to device The controller can be integrated into an EMS system controller via Modbus or BACnet MS TP IP and is currently integrated into the Emerson E2E rack controller using BACnet MS TP or IP The controller can also be configured to run completely standalone ...

Page 10: ...V2IPG Display Pre loaded 818 9208 20 Discharge Air Temperature Sensor Green 501 1122 20 Defrost Termination Temperature Sensor Orange 501 1127 20 Return Air Temperature Sensor Purple 501 1128 20 Coil Outlet Temperature Sensor Red 501 1126 0 100 PSI transducer 800 2100 100 ohm resistor for RS485 master port 318 4000 0 5VDC 30 60 120 Amp Current Transducer for fan motors and defrost heaters current ...

Page 11: ...l The installer need only make communication wiring and field sensor wiring terminations if required If the need arises for the installer to mount the iPro Case Controller elsewhere the controller should always be mounted in a moisture free environment or an environment adequately protected from moisture The iPro Case Controller XEV20D and IPX106D use a DIN rail mount for installation see figures ...

Page 12: ...4 iPro Case Controller I O Manual FM V1 01 026 1738 Rev 1 Figure 3 3 XEV20D Dimensions Figure 3 4 IPX Dimensions ...

Page 13: ... I O can be found in Section 6 1 iPro Analog Inputs Section 7 1 iPro Digital Inputs Section 8 1 iPro Digital Outputs and Section 9 1 iPro Analog Outputs The iPro Case Controller has three 3 serial communication ports one 1 TCP IP port and one 1 USB port The RS485 master port is used to make the BACnet MS TP connection to E2E and the RS485 slave port is used to connect to peer case controllers with...

Page 14: ...Connector for 24VAC DC power supply Analog inputs Pb1 Pb6 PbC Additional power 5VDC 12VDC Common Analog outputs Out1 Out4 Common Opto insulated analog outputs Out1 Out6 GND 24VAC DC power supply required for the opto insulated analog outputs Voltage free opto insulated digital inputs DI1 DI20 IDC Opto insulated 24VAC DC digital inputs DI1 DI20 GND USB port for downloads BIOS ISaGRAF application ma...

Page 15: ...ts with voltage free contacts three 3 NO relays one 1 common Digital relay outputs for digital outputs with live contacts three 3 NO relays one 1 common and two 2 voltage free Neutral Digital relay outputs for digital outputs with voltage free contacts five 5 NO relays one 1 common Digital relay outputs for digital outputs with live contacts five 5 NO relays one 1 common and two 2 voltage free Neu...

Page 16: ...ro Case Controller will have its own Visograph display locally mounted for controller navigation and configuration All parameters and configuration for the case controller can be edited from Visograph The Visograph provides a quick and easy interface for viewing temperatures alarm data system status valve percentages and status of outputs and loads More on Visograph navigation is covered later in ...

Page 17: ...s three 3 digital inputs and three 3 analog outputs The case controller supports up to two 2 IPX modules at one time The IPX communicates with iPro Case Controller on the CAN Bus port when XEV20D and IPX are present then the CAN Bus communication wiring is simply continued to the IPX in a daisy chain When the IPX modules are present they communicate at address 4 and 5 Figure 4 4 IPX106D Figure 4 5...

Page 18: ...b7 PbC Additional power 5VDC 12VDC GND Digital relay outputs Six 6 NO relays two 2 common CAN Bus Connector Rx and Tx LED to indicate that communication is active Closed circuit terminal Term LAN serial port connector NOT USED IN THIS APPLICATION OF IPRO CASE CONTROLLER Dip switch to set the address of the device Green LED to indicate the presence of power Red status LED ALARM Green LED to indicat...

Page 19: ... Controller via the CAN Bus port on both devices When driving stepper valves with this actuator check the valve manufacturer technical specifications for the current ratings and verify if the XEV20D can drive the valve selected for the system The XEV20D driver has onboard LED lights that show device status and the valves being controlled See Table 4 5 below for LED function descriptions Figure 4 6...

Page 20: ... 1 is closing CLOSE V1 On Valve 1 is completely closed OPEN V2 Blinking Valve 2 is opening OPEN V2 On Valve 2 is completely opened CLOSE V2 Blinking Valve 2 is closing CLOSE V2 On Valve 2 is completely closed Table 4 5 XEV20D LED Functions 4 Wire Valves Bipolar Terminal Numbers Alco EX Alco EX5 6 Sporlan SEI SHE Sporlan CDS4 17 Danfoss ETS Carel E2V E7V 1 GREEN WHITE GREEN GREEN GREEN GREEN 2 BROW...

Page 21: ...verify that they are lower than those indicated below CONFIGURATION ONE VALVE TWO VALVES DRIVING MODE Full step Full Step VALVE TYPE BIPOLAR VALVES 4 wires Current 0 9A max Æ TF20D Current 0 9A max for each valve Æ TF20D UNIPOLAR VALVES 5 6 wires Current 0 33A max Æ TF20D Current 0 33A max for each valve Æ TF20D Table 4 8 Maximum Values of Current Connector Description Connector for 24VAC DC power...

Page 22: ... are connected to the iPro Case Controller the CAN Bus connection should be in a daisy chain with the last XEV20D device having the CAN Bus termination jumper installed see figure 8 For successful communication to occur the addressing dip switches on the XEV20 must be set correctly When one 1 XEV20D driver is being used by the iPro Case Controller then the dip switch address will be two 2 when two...

Page 23: ...las to determine if the wire gauge you are using fits within specification 5 3 Wire Selection Guidelines 5 4 Powering the iPro Case Controller The iPro can be powered from one of the transformers listed in the Table 5 1 and Figure 5 1 shows how to connect the 24VAC wiring from the transformer to the iPro connector The 24VAC power is connected to terminals 1 and 9 on the analog input connector The ...

Page 24: ...es is not allowed Figure 5 1 Non Center Tapped Transformer Connection to iPro Power Supply 24VAC 10 15 50 60Hz 20 36VDC Consumption 20VA VAC 15W VDC Connectors Phoenix quick coupling connectors for low voltage STELVIO 90 screw connectors for digital outputs 250VAC 6A max Microprocessor AT91RM9200 32 bit 200Mhz Permanent FLASH memory 128MB in 8 bit RAM 32MN o 64MB in 16 bit Internal clock standard ...

Page 25: ...105 to the Visograph wiring connector terminals 1 2 3 located on the back side of the Visograph The wire type used for this connection should be Belden 8771 CAUTION Special care should be taken when making this connection so that no wires are incorrectly landed or crossed a mistake in this connection likely will result in damage to either device or both devices Figure 5 3 Wiring Visograph Display ...

Page 26: ...nd 4 can be resistive or voltage However inputs 3 and 4 must not have a resistive sensor and a voltage sensor connected at the same time both sensors must be of the same type The controller has separate input commons depending on the type of sensor connected For temperature probes all commons should be wired to PbC on Terminal 8 For voltage output transducers all commons should be wired to GND on ...

Page 27: ...rough the Visograph display See figures below for connection details Figure 7 1 iPro Digital Input Wiring Dry Contacts DIGITAL INPUTS TYPE Opto insulated voltage free or live contact 24VAC DC External power 24VAC DC 20 NUMBER OF INPUTS 20 NOTES If the digital inputs are used with voltage use another transformer do not use the same secondary of the controller s power in order to prevent the inputs ...

Page 28: ...play The three 3 digital inputs have a single point for common Terminal 13 Connect one side of the inputs to the signal terminals 10 11 or 12 and the other side to common Terminal 13 Figure 7 2 IPX106D Digital Input Wiring DIGITAL INPUTS TYPE Opto insulated voltage free contact NUMBER OF INPUTS 3 NOTES Do not use live contacts to prevent the inputs from being damaged Table 7 2 IPX106D Digital Inpu...

Page 29: ...tage for all loads connected to these relays do not mix voltages Figure 8 1 iPro Digital Output Wiring DIGITAL OUTPUTS TYPE Relays with NO contacts NUMBER OF OUTPUTS 15 TYPE OF OUTPUT Relays with normally open contact MAXIMUM LOAD 5A 250 VAC SPST 5 2 A NOTES Verify the capacity of the output used There is double insulation between the digital outputs and the low voltage of the rest of the circuit ...

Page 30: ... IPX106D Digital Output Wiring DIGITAL OUTPUTS TYPE Relays with NO contacts NUMBER OF OUTPUTS 6 TYPE OF OUTPUT Relays with normally open contact MAXIMUM LOAD 5A 250 VAC SPST 5 2 A NOTES Verify the capacity of the output used There is double insulation be tween the digital outputs and the low voltage of the rest of the circuit The common relays of the outputs are separate and split into groups Diff...

Page 31: ...TS TYPE Opto insulated with separate 24VAC DC power supply NUMBER OF OUTPUTS 6 TYPE OF OUTPUT 4 fixed outputs 0 10VDC Out1 Out4 2 configurable outputs 0 10VDC 4 20mA Out5 and Out6 MAXIMUM LOAD 40mA Out1 Out4 20mA Out5 and Out6 max with configured outputs 0 10VDC 400Ω max with configured outputs 4 20Ma 22Ω per live analog output NOTES The electrical devices controlled by these analog outputs must b...

Page 32: ... 24VAC power like iPro analog outputs ANALOG OUTPUTS TYPE Non opto insulated internal power NUMBER OF OUTPUTS 3 TYPE OF OUTPUT 3 fixed outputs 0 10VDC Out1 Out3 MAXIMUM LOAD 40mA Out1 Out3 22Ω per live analog output NOTES The electrical devices controlled by these analog outputs must be powered separately with another transformer do not use the same secondary of the controller s power in order to ...

Page 33: ...lculated temperature value that is compared to the setpoint When more than one 1 discharge air sensor is present the control temperature calculation method is applied to give the final control temperature The options for control temperature calculation are minimum maximum and average The deadband is split in half around the setpoint so when control temperature is above setpoint plus of band the re...

Page 34: ...lation can also be done based on the average minimum or maximum lineup temperature where lineup means all the case controllers are connected to the RS485 slave network The selection is made through the parameter SSCP 10 3 3 1 Suction Control Mode PID The EEPR valve regulation is accomplished by comparing control value to the target setpoint and determining a PID output value for the position of th...

Page 35: ...s mode manages the EEPR for the circuit and its own locally connected EEVs Case controllers in this mode are designated as either master controllers or slave controllers with the master controller regulating EEPR and liquid line solenoid valve for the refrigeration circuit lineup The slave case controllers communicate with the master controller through the RS485 slave port on each device Case temp...

Page 36: ...onnected to the master controller only The EEPR regulation can also be done based on the average minimum or maximum lineup temperature where lineup means all the case controllers connected to the RS485 slave network The selection is done through the parameter SSCP 10 3 4 1 Superheat and Suction Control Mode PID The EEPR valve regulation is accomplished by comparing control value to the target setp...

Page 37: ...us address of slave device 3 4 if 3 slave CC are present otherwise set at 0 S4Addr Modbus address of slave device 4 5 if 4 slave CC are present otherwise set at 0 S5Addr Modbus address of slave device 5 6 if 5 slave CC are present otherwise set at 0 Modbus_Addr Modbus address of this controller 1 Baud Baud of Modbus communication 19200 Table 10 4 Master Controller Configurations for Superheat and ...

Page 38: ...le A detailed description of defrost termination is found in Section 10 3 5 4 Defrost Termination and Section 10 3 5 5 Wait Mode 10 3 5 3 Defrost Operation of Relays and Valves Whenever the defrost cycle begins the case controller drives the electronic valves to their respective defrost positions as defined by parameters SHDef and SuctionDef The refrigeration relay is driven to the OFF position an...

Page 39: ...rt time or number of defrosts per day must be made on the master controller and will then be automatically synced to all of the online slave case controllers If a slave case controller happens to be offline when a defrost change is made the change will be written to the offline slave controller once it returns online 10 3 5 7 Defrost Heater Current Monitoring The case controller has the ability to...

Page 40: ... Wait mode 0 60 Minutes dTS Defrost term sensor selection Discharge Air Defrost Term or Coil Outlet TempComb Defrost termination sensor value combination method Minimum maximum average TermTyp Method of defrost termination Time temperature or digital inputs SHDef Defrost position of the electric expansion valves 0 or 100 SuctionDef Defrost position of the EEPR 0 or 100 SchHour The scheduled starti...

Page 41: ...itor the defrost sequence to determine when defrost ends and when refrigeration is back ON Once refrigeration is back ON following a defrost the fan will start after a time delay Ftd Not Used The fan will start immediately after defrost with the refrigeration cycle again Parameter Description Range LightOnHour Schedule time for lights ON hour 0 23 Hours LightOnMinute Schedule time for lights ON mi...

Page 42: ...e The case controller can be enabled disabled through digital input E2E or locally from Visograph The controller always defaults to enabled and will disable if any of the three 3 disable signals are received When a disable command is received the controller will Disable all regulation of refrigeration Drive EEVs and EEPR to 0 Disable fans lights and defrost capability There is a configurable time ...

Page 43: ...used or not Not present XEV20D If set to not present the system is not using any EEVs EEVCnt Enter the number of EEVs to be managed XEV20D 1 V1 Defines the valve to be driven from the XEV20D module 1 output 1 EEPR EEV1 3 XEV20D 1 V2 Defines the valve to be driven from the XEV20D module 1 output 2 EEPR EEV1 3 XEV20D 2 V1 Defines the valve to be driven from the XEV20D module 2 output 1 EEPR EEV1 3 X...

Page 44: ...e Visograph menu 11 3 Valve Calibration From the Visograph Display To calibrate electronic valves from the Visograph press and hold the T4 key on the display for three 3 seconds to enter the Main Menu Note that the keys are labeled T1 T8 in these graphics only and not on the actual device Enter the Command menu by pressing the key labeled T4 again and use T8 to scroll all the way to the right To i...

Page 45: ... case controller uses an RS485 network and BACnet MS TP 12 1 Wire Types Emerson specs General Cable 92454A Emerson P N 135 0600 shielded twisted pair cables for use as BACnet MS TP wiring 12 2 Daisy Chain Wiring The BACnet MS TP connection should be wired in a daisy chain topology no star or T configurations are allowed Connect the BACnet network cable to the three terminal connector on the E2E CO...

Page 46: ...es and automatically reboots to re initialize with the new address after a period of 7 minutes Do not reboot manually 3 After saving the address selection press T6 right arrow key three times to change the device ID 4 Press the T3 T5 keys to move to the Rack ID field Press T4 to edit and select the Rack ID name for the system and press T4 to save 5 Press T3 T5 to move to the circuit number and pre...

Page 47: ... devices are all daisy chained together in an RS485 network and the MAC addresses are set as 1 10 sequentially the BACnet Max Master number of each controller should be set to 10 Press T4 set to save the selection Note The case controller saves and automatically reboots to re initialize with new address after a period of 7 minutes do not reboot manu ally 3 In the same menu the MSTP APDU timeout pa...

Page 48: ...54A Emerson P N 135 0600 shielded twisted pair cable for use as MODBUS network wiring 13 1 1 Daisy Chain Wiring The MODBUS network must be wired in a daisy chain topology no star or T configurations are allowed Connect the 3 wire connection from the master case controllers RS485 slave port to each slave case controllers RS485 slave port See Figure 13 1 for connection detail 13 1 2 Setting the MODB...

Page 49: ... T4 SET to save YES The device will now reboot to initialize the address and baud rate change Note that any time address or baud rate is changed a reboot is required 13 1 3 Defining Slave Case Controllers Within the Master When a master slave lineup configuration is used each slave case controller s Modbus address needs to be defined within the master case controller s menu Perform the following s...

Page 50: ...creen 4 Move the cursor to highlight the S1 Addr to set the address of slave case controller 1 Press SET to edit and SET to save the selection Repeat this process until all present slaves are addressed Set an address of 0 for unused slave controllers Figure 13 6 Main Menu Figure 13 7 S1 S5 Address Screen ...

Page 51: ...ollowing a defrost cycle Represents the system in a Pump out mode where EEVs and LLSV are closed and the EEPR valve is open for a specified amount of time before closing 2 The evaporator fan status icon gives the user a quick indicator if the fan is ON or OFF A spinning icon indicates fan ON while no spinning idle fan indicates the fan is OFF 3 The system alarms indicator When this icon is present...

Page 52: ... press the T2 key from the Main Menu to access the valve overview tab To see in depth data for a specific EEV valve select the corresponding EEV tab with the T4 T6 keys Press the T1 key to jump back to the Main Menu 14 3 Entering the Visograph Main Menu To enter the Main Menu press and hold the T4 key continuously for three 3 seconds Then the Main Menu will appear The seven 7 sub menus are selecta...

Page 53: ...sion 1 IPX1_Config AI Configuration or T7 for Expansion 2 IPC2_Config AI Configuration Example of iPro AI Configuration press T3 for iPro AI_Config The iPro analog input selections are shown below I O can be set by using T3 T5 keys to navigate and T4 to edit and save Pressing T7 advances to the next page where sensor offsets are shown by AI01O AI10O an offset for the connected sensor can be set up...

Page 54: ...can be configured based on the transducers min max ranges Press EXIT to return to the main I O Configuration screen Pressing T5 T6 or T7 will allow AI on XEV20 and expansion modules to be configured 14 4 1 1 Analog Input Options Figure 14 9 Sensor Offsets Figure 14 10 Sensor Types Figure 14 11 Sensor Types Figure 14 12 IO Config Menu Analog Input Description Hardware Available Nu Input is not used...

Page 55: ...ure sensor 2 DefrTerm3 Defrost cycle termination temperature sensor 3 DefrTerm4 Defrost cycle termination temperature sensor 4 DefrTerm5 Defrost cycle termination temperature sensor 5 DefrTerm6 Defrost cycle termination temperature sensor 6 Return1 Case return air temperature sensor 1 Return2 Case return air temperature sensor 2 Return3 Case return air temperature sensor 3 Pressure1 Evaporator suc...

Page 56: ...gital input results in a logical value of ON TRUE for DI1 in the logic of the controller DI01P Close a closed signal input on digital input 1 results in a logical value of ON TRUE in the logic of the controller 14 4 2 1 Digital Input Options Figure 14 13 DI Configuration Figure 14 14 DI Polarity Settings Digital Input Description Hardware Available Nu Digital Input is not used N A Deflnit Input to...

Page 57: ... Output Options Figure 14 15 DO Configuration Figure 14 16 DO Relay Polarity Relay Polarity Logical Value Physical State of Relay Contacts Open TRUE Open relay Close TRUE Closed relay Open FALSE Closed relay Close FALSE Open relay Table 14 3 Relay Polarity Operation Digital Input Description Hardware Available Nu Digital Onput is not used N A Light Relay for con trolling case box lights iPro or IP...

Page 58: ...e the value press T4 to save the override value The override will be active for 30 minutes unless manually removed To cancel the override edit the value to 1 and save 14 6 Test Mode The case controller has an integrated Test mode in the Visograph display The purpose of the Test mode is to verify that sensors inputs relay outputs and valve driver outputs are operational on the case fixture prior to...

Page 59: ...he T8 key to move to the next section of tests after digital input testing is complete 5 Temperature Inputs Test This section is designed to allow the user to test each of the configured temperature sensor inputs The test expects each sensor s temperature to be decreased by a delta of 10 degrees within 30 seconds in order to display a pass message If you do not wish to use the delta T test use the...

Page 60: ...e are displayed as well as the feedback value The feedback value is Active once the amperage value rises above a programmed threshold Use the T6 key to advance to the next relay and the T8 key to advance to the next series of tests 9 Defrost Test The final test is a defrost cycle test Use the T4 key to activate a defrost cycle The controller will behave as though an actual defrost cycle has been r...

Page 61: ...till driving open After the LEDs indicate that the valves are finished driving fully open the controller can be powered down for shipping The T3 key can be used from this screen to start over from the beginning The T1 key can be used to scroll to previous tests and the T6 key can be used to exit Test mode and return to normal regulation Figure 14 28 Test Complete Screen ...

Page 62: ... Follow the instructions in Section 12 The BACnet Network to connect a case controller to the E2E network and comm plug connector Then follow the instructions in this chapter to set up the case controller in the E2E An E2E has up to three COM ports that can be assigned for BACnet MS TP communication COM2 COM4 and COM6 are the available RS485 ports on the E2E power interface board 15 1 Set Up Netwo...

Page 63: ...e E2E BACnet MSTP MAC address set this to a unique number for E2E in the range of 1 127 Each BACnet device on the network must have its own unique MSTP MAC in order to communicate COM4 Baud Default setting is 9600 this must be changed to 19 2k all devices connected to the same COM port should be set to the same baud rate 15 2 Configure E2E BACnet Settings After setting up the BACnet MS TP port the...

Page 64: ...APDU timeout This is the amount of time in seconds between retransmissions of an APDU requiring acknowledgment for which no acknowledgment has been received Enter a value of 30 in this field c APDU retries This is the maximum amount of times that an APDU shall be retransmitted Enter a value of 3 in this field 4 After timeout retries and max master have been set press the button to save and exit 15...

Page 65: ...rty tab enter the number of iPro CC devices in the Quantity field 4 Press the button 5 Press the button to return to the home screen 6 Press Alt N on the keyboard to access the Network Summary screen 7 The number of iPro CC units added in Step 3 should now be visible in the Network Summary screen Figure 15 4 E2E Connected I O Net Screen Third Party Tab ...

Page 66: ...en highlight the first device and press to commission the device 2 Select the BACnet MS TP network the E2E will then scan for available devices 3 The E2E will display a list of the devices discovered during the scan Figure 15 5 Commissioning the Device Select BACnet MSTP Network Figure 15 6 E2E Scan for Available BACnet Devices ...

Page 67: ...ACnet MAC address and the other number is the BACnet Device ID Select the device you want to commission and press on the E2E keypad 5 Press again on E2E keypad and then E2E will display BACnet Device ID is set Figure 15 7 BACnet Devices Found Figure 15 8 Select Device to Commission ...

Page 68: ... iPro Case Controller I O Manual FM V1 01 026 1738 Rev 1 6 Then press the button to save and exit back to the Network Summary screen Figure 15 9 BACnet Device ID Is Set Figure 15 10 Network Summary Screen ...

Page 69: ...mum control temperature alarm relative to active setpoint 0 99 above setpoint ALL Minimum control temperature alarm relative to active setpoint 99 0 below setpoint AHy Alarm hysteresis 0 20 ALd Alarm delay time before displaying alarm active 0 255 minutes SHF Superheat Control Temp failure position valve is driven to in the event of superheat reading failure 0 100 SCF Suction Control Temp failure ...

Page 70: ...f Probe 10 AI01_min Probe 1 value at min Configurable depending on sensor function Scaling only applies to voltage or current type sensors not used for resistive type AI01_max Probe 1 value at max AI02_min Probe 2 value at min AI02_min Probe 2 value at max AI03_min Probe 3 value at min AI03_max Probe 3 value at max AI04_min Probe 4 value at min AI04_max Probe 4 value at max AI05_min Probe 5 value ...

Page 71: ...t status to be considered ON 0 60 Amps DefrAmpDel Time delay for status change once amps reach threshold 1 90 Seconds iPro Digital Input Parameters DIC01 Configuration of Digital Input 1 Defrost Initiation Door Switch Clean Switch Dual Temp Enable Aux 1 Aux 2 DIC02 Configuration of Digital Input 2 DIC03 Configuration of Digital Input 3 DIC04 Configuration of Digital Input 4 DIC05 Configuration of ...

Page 72: ... Digital Input 15 DIP16 Polarity of Digital Input 16 DIP17 Polarity of Digital Input 17 DIP18 Polarity of Digital Input 18 DIP19 Polarity of Digital Input 19 DIP20 Polarity of Digital Input 20 iPro Digital Output Parameters RLC01 Configuration of Relay 1 Light Fan Refrigeration Defrost Alarm Enable RLC02 Configuration of Relay 2 RLC03 Configuration of Relay 3 RLC04 Configuration of Relay 4 RLC05 C...

Page 73: ... RLd09 Delay of Relay 9 RLd10 Delay of Relay 10 RLd11 Delay of Relay 11 RLd12 Delay of Relay 12 RLd13 Delay of Relay 13 RLd14 Delay of Relay 14 RLd15 Delay of Relay 15 EEPR Parameters EEPR_MinS EEPR Minimum Steps 0 50 where 1 10 Steps EEPR_MaxS EEPR Maximum Steps 0 800 where 1 10 Steps EEPR_PeakC EEPR Peak Current Bipolar only 0 100 where 1 10 mA EEPR_HoldC EEPR Hold Current Bipolar only 0 100 whe...

Page 74: ...crease rel 40 90 EEPR_PercD EEPR Percentage of integral decrease below the threshold 0 100 EEPR_ExtraCl EEPR Extra of valve close in case of low alarm 0 500 Steps EEPR_DutyCycle EEPR Valve Duty Cycle 100 EEV 1 3 Valve Parameters EEV1_MinS EEV1 Minimum Steps 0 50 where 1 10 Steps EEV1_MaxS EEV1 Maximum Steps 0 800 where 1 10 Steps EEV1_PeakC EEV1 Peak Current Bipolar only 0 100 where 1 10 mA EEV1_H...

Page 75: ...e for lights on Minute 0 59 Minutes LightOffHour Scheduled time for lights off Hour 0 23 Hours LightOffMin Scheduled time for lights off Minute 0 59 Minutes Other Parameters CF Temperature Measurement Unit F or C PrU Pressure Measurement Unit PSI BAR Fty Gas Type R 22 R 407c R 134a R 404a R 410a R 507 R 744 CO2 R 407a StandaloneCC Y Controller is standalone no lineup N Controller is in a lineup Ye...

Page 76: ... position EEPR or EEV1 3 XEV20D 1 V2 Valve assigned to XEV20_1 Valve 2 position XEV20D 2 V1 Valve assigned to XEV20_2 Valve 1 position XEV20D 2 V2 Valve assigned to XEV20_2 Valve 1 position XEV20 Parameters AIC01_1 XEV20_1 Configuration of Probe 1 Not Used Discharge 1 6 Defrost Term 1 6 Return 1 3 Coil Out 1 3 AIC02_1 XEV20_1 Configuration of Probe 2 AIC03_1 XEV20_1 Configuration of Probe 3 AIC04_...

Page 77: ...be 1 CPC Thermistor NTC PTC PT1000 AIT02_2 XEV20_2 Sensor Type of Probe 2 CPC Thermistor NTC PTC PT1000 AI0304_TYPE_2 XEV20_2 Probe 3 and Probe 4 type Resistive Voltage Current AIT03_2 XEV20_2 Sensor Type of Probe 3 CPC Thermistor NTC PTC PT1000 0 1VDC 0 5VDC 0 10VDC 0 20mA 4 20mA AIT04_2 XEV20_2 Sensor Type of Probe 4 AI03_2_min XEV20_2 Probe 3 value at min Selectable based on probe type AI03_2_m...

Page 78: ...70 iPro Case Controller I O Manual FM V1 01 026 1738 Rev 1 17 Appendix iPro Connection Detail ...

Page 79: ......

Page 80: ...or its affiliates collectively Emerson reserves the right to modify the designs or specifications of such products at any time without notice Emerson does not assume responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user 026 1738 Emerson is a trademark of Emerson Electr...

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Emerson iPro, Installation And Operation Manual

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