Emerson FieldQ Q100 Product Data Sheet Download Page 29

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Product data sheet

FieldQ

FieldQ

www.emerson.com/fieldq or from your Emerson Automation Solutions - Actuation Technologies Center:

America’s:

+1 281 477 4100

Europe:

+36 22 53 0950

Asia/Pacific:

+65 67 77 8211

POWER

FAULT

Fault and Power LED

Open and Close LED

General specifications:

Material housing:

Aluminium alloy

Operating media:

Air or inert gasses, filtered at 50µm

(for QC54 5µm)

Pneumatic entry:

Metric units: G1/4"

Imperial units: 1/4”NPT

Electrical connections : Internal terminal strip for bus signal

Internal and external earth
connection

Optional quick connectors: 7/8" or

M12 connector (see page 9)

Cable entries:

Metric units: 2x M20x1.5

Imperial units: 1/2” and 3/4"NPT

Enclosure:

Rated IP66 - NEMA4X

Switch points:

Factory set at 15° before each
end of travel
(open and closed position).

Adjustable range:

Between -3° to 15° and +75° to +93°
of the end position.

Finish:

Chromated with polyurethane
based coating.

Temperature range:

G-Type switch: -25°C to +60°C

(-13°F to +140°F)

N-Type switch: -25°C to +60°C

(-13°F to +140°F)

Dimensions:

Metric:

See data sheet 1.603.08

Imperial/UNC:

See data sheet 1.603.09

DIN 3337:

See data sheet 1.603.10

Electrical safety requirements:

Use:

In- and outdoor.

Altitude:

Operating full power available up to
2000 meter (6000 feet).

Maximum relative

80% for temperatures up to 31°C

humidity:

(87.8°F) decreasing linearly to 50%
relative humidity at 40°C (104°F).

Mains supply

Up to ±10% of nominal voltage

fluctuation:

Over voltage category: II
Pollution degree:

2 (3 when the cover remains closed)

Communication Protocol:

Protocol:

AS-Interface Spec3.0

Number of devices:

31 for AS-Interface Spec. V2.11 protocol

62 for AS-Interface Spec. V3.0 protocol

Current Minimum:

34 mA at 26.5V and 25°C

Maximum:

140 mA at 26.5V and 25°C

Nominal:

101 mA at 26.5V and 25°C to 60°C

Protection:

Short circuit detection

ASI-Profile V3.0:

S-6.A.E (other profiles optional)

Table 1: Factory settings:

Factory address

00 EID1

E/A-Code

EID2

E/A-Code

Parameter

Q-Series data bits

Functions

Type

DI’s

DO’s

Bi-directional

Feedback “Closed”

Pilot Valve 2 Control

Bi-directional

Feedback “Open”

Pilot Valve 1 Control

Bi-directional

Not used

Bi-directional

Not used

LED indicators for Open and Close position, Status,
and Power.

The Open and Close LED identify the position of the

automated valve. These LED's are also useful for setting

the switch points more accurately.

Status feedback is provided according to the ASI

standard For more detailed information on LED

indications, see Installation Guide : DOC.IG.QC40.1

The power LED indicates if the AS-I cartridge is powered

or not.

Fig. 3. LED indicators

1.604.13 Rev. 4 Page 3 of 9
October 2018

Summary of Contents for FieldQ Q100

Page 1: ...FieldQ Valve Actuator Product Data Sheet 1 601 00 Rev 3 March 2019 FieldQ ...

Page 2: ...ctuators Nm 5 Spring Return Actuators lbf in 6 FieldQ Valve Actuator Dimensions 7 Metric Actuators ISO5211 7 Imperial Actuators ISO5211 8 Metric Actuators DIN3337 9 FieldQ Valve Actuator Options 13 Drive Inserts 13 Position Indication Center Plate 15 Control modules 17 QC41 QC42 and QC43 conventionally wired 17 QC40 AS Interface bus communication 26 QC54 Foundation Fieldbus bus communication 35 Mi...

Page 3: ...orates basic con trol and feedback functionality and is suitable for indoor and outdoor use 1 The enclosure of the control modules are rated IP66 NEMA 4X according IEC 60529 and are suitable for indoor and outdoor use 2 The QC41 QC42 and QC43 Explosion proof control modules are suitable for use in potentially explosive at mospheres and are available with FM CSA ATEX or IECEx approvals 3 The QC40 w...

Page 4: ...ed from the scope of Directive 2011 65 EU on the restriction of the use of certain hazardous substances in electrical and electronic equipment RoHS 2 Pressure Double acting 2 to 8 bar 30 to 120 psi Spring return with maximum spring set 6 to 8 bar 87 to 120 psi with reduced spring set 3 to 8 bar 43 to 120 psi Operating media Dry air or inert gasses filtered to 50 microns The QC54 FF Control Modules...

Page 5: ...ON Double acting torque diagram Actuator type Torque Nm Supply Pressure bar g 2 3 3 5 4 4 5 5 5 5 6 6 5 7 8 QD 40 17 25 29 34 38 42 47 51 55 59 68 QD 65 25 38 45 51 58 64 71 77 84 90 104 QD 100 38 57 66 76 86 95 105 115 124 134 153 QD 150 60 91 106 122 137 153 168 183 199 214 245 QD 200 82 124 146 167 188 209 230 251 272 293 335 QD 350 143 216 253 290 326 363 400 436 473 510 583 QD 600 243 368 430...

Page 6: ... 29 18 3 29 10 39 20 49 30 59 40 70 51 80 61 90 71 110 91 44 27 4 28 3 39 13 49 24 59 34 69 44 79 54 100 75 58 36 5 38 7 49 17 59 27 69 38 89 58 73 46 6 38 0 48 11 59 21 79 41 88 55 QS 150 2 63 41 79 58 95 74 112 90 128 107 144 123 161 139 193 172 48 29 3 46 14 62 30 79 47 95 63 111 79 128 96 144 112 177 145 72 44 4 62 19 78 36 94 52 111 68 127 85 160 117 95 58 5 78 24 94 41 110 57 143 90 119 73 6...

Page 7: ... 3 211 44 460 293 709 541 833 666 957 790 1206 1039 387 242 4 367 144 616 393 740 518 865 642 1114 891 516 323 5 523 245 648 369 772 494 1021 743 646 403 6 430 96 555 221 679 345 928 594 775 484 QS 150 2 485 297 884 696 1283 1094 1482 1294 1681 1493 2080 1892 423 259 3 735 453 1134 852 1333 1051 1533 1250 1931 1649 634 388 4 587 210 985 609 1185 808 1384 1007 1783 1406 845 517 5 837 366 1036 565 1...

Page 8: ...202 249 254 311 358 391 419 460 568 C 104 117 141 150 161 191 245 276 337 C 137 150 175 184 194 225 289 319 380 D 20 20 20 20 20 20 30 30 30 E 56 56 56 65 66 66 84 88 95 F 16 18 18 22 30 30 35 35 45 G 9 5 9 11 10 9 10 19 5 19 28 5 H 90 102 115 129 135 177 209 234 268 I 75 81 88 97 99 119 134 147 164 J 40 40 34 46 45 46 53 40 70 K 33 33 38 55 55 55 68 75 95 M1 34 5 34 5 34 5 50 50 50 52 64 82 M2 27...

Page 9: ...96 D 0 79 0 79 0 79 0 79 0 79 0 79 1 18 1 18 1 18 E 2 20 2 20 2 20 2 56 2 60 2 60 3 31 3 46 3 74 F 0 63 0 71 0 71 0 87 1 18 1 18 1 38 1 38 1 77 G 0 37 0 35 0 43 0 39 0 35 0 39 0 77 0 75 1 12 H 3 54 4 02 4 53 5 08 5 31 6 97 8 23 9 21 10 55 I 2 95 3 19 3 46 3 82 3 90 4 69 5 28 5 79 6 46 J 1 56 1 56 1 32 1 81 1 78 1 81 2 08 1 58 2 75 K 1 30 1 30 1 50 2 17 2 17 2 17 2 68 2 95 3 74 M1 1 36 1 36 1 36 1 ...

Page 10: ...0 20 30 30 30 E 56 56 56 65 66 66 84 88 95 F 16 18 18 22 30 30 35 35 45 G 9 5 14 11 10 9 10 19 5 19 28 5 H 86 102 108 129 128 173 207 231 265 I 128 141 8 141 97 149 171 187 200 217 J 40 40 34 46 45 46 53 40 70 K 33 33 38 55 55 55 68 75 95 K1 32 32 40 50 54 54 68 75 95 M1 34 5 34 5 34 5 50 50 50 52 64 82 M2 27 37 37 N 1 1 1 5 1 1 5 1 5 1 5 1 5 1 5 O max 14 11 14 11 17 13 17 13 22 13 22 13 27 13 36 ...

Page 11: ... 199 221 254 283 305 387 424 516 B QS 204 249 267 310 346 387 416 460 568 C 104 117 141 150 161 191 245 276 337 C 137 150 175 184 194 225 289 319 380 D 20 20 20 20 20 20 30 30 30 E 56 56 56 65 66 66 84 88 95 F 16 18 18 22 30 30 35 35 45 G 9 5 9 11 10 9 10 19 5 19 28 5 H 90 102 115 129 135 177 209 234 268 I 212 218 225 232 235 256 272 284 301 J 40 40 34 46 45 46 53 40 70 K 33 33 38 55 55 55 68 75 9...

Page 12: ...4 8 86 11 38 12 56 14 96 D 0 79 0 79 0 79 0 79 0 79 0 79 1 18 1 18 1 18 E 2 20 2 20 2 20 2 56 2 60 2 60 3 31 3 46 3 74 F 0 63 0 71 0 71 0 87 1 18 1 18 1 38 1 38 1 77 G 0 37 0 35 0 43 0 39 0 35 0 39 0 77 0 75 1 12 H 3 54 4 02 4 53 5 08 5 31 6 97 8 23 9 21 10 55 I 8 65 8 9 9 16 9 45 9 57 10 43 11 08 11 59 12 29 J 1 56 1 56 1 32 1 81 1 78 1 81 2 08 1 58 2 75 K 1 30 1 30 1 50 2 17 2 17 2 17 2 68 2 95 ...

Page 13: ... 75 95 M1 34 5 34 5 34 5 50 50 50 52 64 82 M2 27 37 37 N 1 1 1 5 1 1 5 1 5 1 5 1 5 1 5 O max 14 11 14 11 17 13 17 13 22 13 22 13 27 13 36 16 46 16 O min 14 00 14 00 17 00 17 00 22 00 22 00 27 00 36 00 46 00 P 18 1 18 1 22 2 22 2 28 2 28 2 36 2 48 2 60 2 P1 18 1 18 1 23 1 28 5 32 1 32 1 36 5 48 5 60 5 P2 25 2 36 2 36 2 Q 35 70 55 55 70 70 85 100 130 R 65 70 70 90 90 114 124 130 154 S 65 80 70 90 90...

Page 14: ...gn of the mounting kit Material Aluminum alloy Finish Anodized Standard available insert shapes sq Max D Max D Max Center plate Optional available insert shapes Insert mounting acc ISO 5211 Insert mounting acc DIN 3337 Inserts with inner square dimensions per actuator type Q40 Q65 Q100 Q150 Q200 Q350 Q600 Q950 Q1600 mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch Standard i...

Page 15: ... available in two versions and can be used up to actuator size 600 For larger actuator sizes up to size 2500 it is recommended to use a generic pulley puller Intended use These insert removal tools are intended to be used just before the installation of the actuator onto a valve and where the default insert needs to be replaced by an insert with a different size or shape Operation The insert remov...

Page 16: ...ndication of actuators mounted in line with the pipe line and mounted cross line with the pipe line To do this the inner part can be removed turned 90 and pushed back in place When supplied the position indicator will be mounted in line as standard See data sheet 1 606 04 for other indicator mount ing options Specifications Material disk Nylon PA6 Black Material arrow Nylon PA6 Yellow In line Cros...

Page 17: ... yet ready for digital bus communication but will be upgraded in the near future towards this technol ogy it is easy to change from NAMUR accessories to a FieldQ with bus communication Available equipment NAMUR compatible accessories are easy to acquire Many sup pliers offer accessories that can be fitted to NAMUR actuator interfaces Construction The NAMUR adaptation plate is fitted in front of th...

Page 18: ...n Proof for areas with a potential explosion hazard The robust aluminum alloy enclosure IP66 NEMA4X rated protects the IPT system pneumatic components the feedback switches and terminals and makes it suitable for indoor and outdoor use The Explosion Proof version is available with ATEX IECEx Ex d approval for use in Zone 1 2 21 and 22 and or FM CSA Explosion proof approval for use in Class I Divis...

Page 19: ... Air or inert gasses filtered at 50µm for QC54 5µm Pneumatic entry Metric units G1 4 Imperial units 1 4 NPT Electrical connections Pilot valve s 6 pole terminal strip Switches 6 pole terminal strip Cable entries Metric units 2x M20x1 5 Imperial units 1 2 and 3 4 NPT Enclosure Rated IP66 NEMA4X Switch points Factory set at 15 before each end of travel open and closed position Adjustable range Betwe...

Page 20: ...To achieve these functions each Control Module can be fitted with one or two pilot valves depending on the required functionality 1 One pilot valve is default and suitable for normal operation of double acting or spring return actuators 2 Two pilot valves are required to achieve a Fail in Last Position functionality on double acting actuators Table 1 Pilot valve specifications Module Voltages Powe...

Page 21: ...ontrol option One throttle is required for Spring Return actuators and up to two for Double Acting actuators The speed control throttle controls the air flow in and out of an air chamber and as such limits the speed of the Opening and Closing stroke simultaneously Silencers and vents The exhaust ports Ra and Rb on the module are shipped from the factory with transport protection The module can be ...

Page 22: ...s which sense the open or closed position and are pre wired to the terminal strip These easily exchangeable switch cartridges are available with various mechanical or proximity switching elements Non Intrusive switch point adjustment If required the switches can be adjusted without opening the module This so called Non Intrusive switch adjustment is located at the front of the module behind a loca...

Page 23: ... 33 2 5mm2 or 22 12AWG Wiring diagram is shown in the actuators mid stroke position Wiring diagram for mechanical switches Open Close Wiring diagram 2 Wire NAMUR proximity switches 2 Wire 115V proximity switches Close Cable range 0 33 2 5mm2 or 22 12AWG Open Wiring diagram for 2 Wire proximity switches 2 Wire Proximity switches Table 4 2 wire NAMUR proximity switches Specification Description Opti...

Page 24: ...areas see table 7 Note 1 For applications below 20 C 4 F the base actuator must be equipped with Low temperature seals 3 2 1 6 5 4 3 4 1 3 4 1 NPN 4 1 3 4 1 3 PNP 3 2 1 6 5 4 L L L L L L L L Wiring diagram 3 Wire proximity O type switches PNP Open Close Wiring diagram 3 Wire proximity C type switches NPN Open Close Cable range 0 33 2 5mm2 or 22 12AWG Wiring diagram for 3 Wire proximity switches Im...

Page 25: ...mounted These options can be ordered together with the Control Module or as a kit to be mounted later For option ordering codes see page 7 Speed Control Description The FieldQ can be supplied with a Speed Control option One throttle is required for Spring Return actuators and up to two for Double Acting actuators The speed control throttle controls the air flow in and out of an air chamber and as ...

Page 26: ... O C N H S D F 3 6W 1 25 C 13 F 60 80 T6 T4 QC42 QC43 115 or 230VAC S D 3 6W 1 25 C 13 F 60 80 T6 T4 QC42 QC43 115 or 230VAC F 7 2W 2 25 C 13 F 60 80 T6 T4 Switch cartridge M Mechanical switches G Mechanical switches gold contacts C 3 wire PNP proximity switch O 3 wire NPN proximity switch N 2 wire proximity switch H 2 wire proximity switch Pneumatic action S Spring Return Single acting D Double a...

Page 27: ...r areas with a potential explosion hazard The robust aluminum alloy enclosure IP66 NEMA4X rated protects the IPT system pneumatic components the feedback switches and terminals and makes it suitable for indoor and outdoor use The hazardous area versions are available with ATEX or IECEx Ex nA approvals for use in Zone 2 21 and 22 CSA or FM Non Incendive approvals for use in Class I Division 2 Opera...

Page 28: ... valve automation Its compact and robust construction incorporates basic control and feedback functionality and communicates through the AS Interface Spec V3 0 V2 11 protocol Construction All electrical and pneumatic control components are located inside one module housing making it a compact and robust construction incorporating basic control and feedback functionality and is suitable for indoor ...

Page 29: ...quirements Use In and outdoor Altitude Operating full power available up to 2000 meter 6000 feet Maximum relative 80 for temperatures up to 31 C humidity 87 8 F decreasing linearly to 50 relative humidity at 40 C 104 F Mains supply Up to 10 of nominal voltage fluctuation Over voltage category II Pollution degree 2 3 when the cover remains closed Communication Protocol Protocol AS Interface Spec3 0...

Page 30: ...us cartridge Switch cartridge Pneumatic cartridge Fig 4 Pilot valve and pneumatic cartridge Pneumatic control variations The Control Module contains all the necessary pneumatic components to control the actuator and control the incoming and outgoing airflow Pneumatically the modules are available for three applications 1 Spring return or 2 Double acting or 3 Double Acting Fail in Last Position To ...

Page 31: ...tion One throttle is required for Spring Return actuators and up to two for Double Acting actuators The speed control throttle controls the air flow in and out of an air chamber and as such limits the speed of the Opening and Closing stroke simultaneously Silencers and vents The exhaust ports Ra and Rb on the module are shipped from the factory with transport protection The module can be equipped ...

Page 32: ...switch adjustment is located at the front of the module behind a locable 1 shield 2 Two adjustment screws are available for adjusting the Closed 3 and Open 4 position indication Important The above Closed and Open marked adjustment screws will adjust the valve s Closed or Open switch point if the valve closes after a Clock Wise CW rotation If the valve closes after a Counter Clock Wise CCW rotatio...

Page 33: ...s can be ordered together with the Control Module or as a kit to be mounted later For option ordering codes see page 7 Speed Control Description The QC40 control module can be supplied with a Speed Control option One throttle is required for Spring Return actuators and up to two for Double Acting actuators The speed control throttle controls the air flow in and out of an air chamber and as such li...

Page 34: ...Ex DEK 16 0059X Non Sparking Ex nA IIC T4 Gc Ex tb IIIC T80 C Db ATEX Certificate No DEKRA 16ATEX0098X Non Sparking II 3 G Ex nA IIC T4 Gc II 2 D Ex tb IIIC T80 C Db FM Certificate No FM16US0366X Non Incendive Class I II III Division 2 Groups ABCDEFG T4 Class 1 Zone 2 Group IIC T4 Ambient temperature T4 Ta 25 C 60 C IP66 NEMA 4X Control Module QC40 with AS I bus communication is available with opt...

Page 35: ...hazardous area s classified as Zone 2 or 22 or Cl I II III Div 2 Wiring dimensions Solid wire 2 5mm2 max Stranded wire 0 2 3 3mm2 or 24 12 AWG Current Minimum 34 mA at 26 5V and 25 C Maximum 140 mA at 26 5V and 25 C Nominal 101 mA at 26 5V and 25 C to 60 C Protection Short circuit detection Quick connector pinouts male chassis part Quick connector option Terminal Field wiring Actuator wiring AS I ...

Page 36: ... Initialization checks if the actuator and control module configuration match This procedure will detect the action type Fail Open Fail Close or Fail in last position and generate an alert if there is a configuration issue Readjustable or Reversible position feedback using the re reassignment buttons or by FOUNDATION Fieldbus Adjustable switch points can be adjusted from 5 to 30 before the end of ...

Page 37: ...ncorporating basic control and feedback functionality and is suitable for indoor and outdoor use The Control Module is mounted at the side of the basic actuator housing Inside wiring terminals are available for connecting the FOUNDATION Fieldbus signals Two cable entries are available One pneumatic connection is available to feed the control module The pilot valves inside the control module are us...

Page 38: ...08 Imperial UNC See data sheet 1 603 09 DIN 3337 See data sheet 1 603 10 Electrical safety requirements Use In and outdoor Altitude Operating full power available up to 2000 meter 6000 feet Maximum relative 80 for temperatures up to 31 C humidity 87 8 F decreasing linearly to 50 relative humidity at 40 C 104 F Mains supply Up to 10 of nominal voltage fluctuation Over voltage category II Pollution ...

Page 39: ...le range 0 33 2 5mm2 or 22 12AWG Terminals FOUNDATION Fieldbus cartridge Terminals bus signal Pneumatic cartridge Fig 3 Pilot valve and pneumatic cartridge Pneumatic control variations The Control Module contains all the necessary pneumatic components to control the actuator and control the incoming and outgoing airflow Pneumatically the modules are available for three applications 1 Spring return...

Page 40: ...ule can be supplied with a Speed Control option One throttle is required for Spring Return actuators and up to two for Double Acting actuators The speed control throttle controls the air flow in and out of an air chamber and as such limits the speed of the Opening and Closing stroke simultaneously Silencers and vents The exhaust ports Ra and Rb on the module are shipped from the factory with trans...

Page 41: ...er the user must start it and the unit must be wired and powered Digital communication is not required but power supply is necessary 9V to 32V DC The initialization process can be started in one of two ways 1 Initialization using the local buttons see fig 7 2 Initialization using a bus command see Reference manual QC54 DOC RM QC54 E Indication LED s Three indication LED s for Status Open and Close...

Page 42: ...rol can be mounted These options can be ordered together with the Control Module or as a kit to be mounted later For option ordering codes see data sheet 1 607 01 Speed Control Description The QC54 control module can be supplied with a Speed Control option One throttle is required for Spring Return actuators and up to two for Double Acting actuators The speed control throttle controls the air flow...

Page 43: ... be shipped with the product see Installation Guide DOC IG QC54 1 Quick connectors Quick connectors as shown are excluded for non Incendive or non sparking use in hazardous area s classified as Zone 2 or 22 or Cl I II III Div 2 Wiring dimensions Solid wire 2 5mm2 max Stranded wire 0 2 3 3mm2 or 24 12 AWG Quick connector pinouts male chassis part Quick connector Terminal Field wiring Actuator wirin...

Page 44: ...nsically safe Class I II III Div 1 Groups ABCDEFG T4 Type4 IP66 Class 1 Zone 1 AEx ia IIC T4 Non Incendive Class I II III Division 2 Groups ABCDFG T4 Class 1 Zone 2 Group IIC T4 1 604 12 Rev 3 Page 9 of 13 November 2018 CSA Certificate No CSA 17CA70167494X Intrinsically safe Class I Division 1 Groups A B C and D T4 Class I Division 2 Groups A B C and D T4 Class II Division 1 Group E F and G T80 C ...

Page 45: ...ed travel 4 High and low limits of average Open and Closed travel time 2 Cycle Counters 1 Control Module Counts how many times the Control Module cycles read only 2 Pneumatic Module Counts how many times the Pneumatic Module cycles 3 Actuator Counts how many times the actuator cycles 4 Valve Counts how many times the valve cycles 3 Time In Position 4 Various internal electronic health tests PlantW...

Page 46: ...nications problem check shutdown configuration for restart Replace Control module n n n n y y pilot valve_error Pilot valve error pilot valve number mismatch or pilot valve failure has been detected n n y y n n Buttonboard_error Buttonboard Error Error is undefined replace control module when possible n n y n n n Counter alerts cm_life_exceeded Control Module Life Cycle Exceeded Control module lif...

Page 47: ...ic or non volatile parameters such as HI_HI_LIM LOW_CUT SP TRACK_IN_D OUT IO_OPTS BIAS STATUS_ OPTS SP_HI_LIM and so on n n n n y y PWA_simulate_active PWA Simulate Active If PWA simulate mode has been activated The PWA active parameters can now be written as well as the resource block detailed status parameters and the internal alerts in the Transducer Block where the PWA active alarms originate ...

Page 48: ...esponding ALM parameter at the associated priority indicated by PRI parameter The 4 categories are defined below The conditions are not expected to identify explicitly the root cause of the condition but rather to identify it in terms of Replace the device Replace a part of the device Correct a configuration problem Fix something outside of the device The above list is all that the operator needs ...

Page 49: ...Spring Steel EN 10270 1 SH 3 Inner spring 2 Carbon Spring Steel EN 10270 1 SH 3 Spring retainer 2 Steel St DC01 EN10139 4 Washer spring pack 2 Steel C35 4 Spring pack retainer bolt 2 Stainless Steel AISI 304 DIN W nr 1 4301 Washer 4 Nylon PA6 Nut 4 Stainless Steel AISI 304 DIN W nr 1 4301 Nut cover 2 Polyethylene PE End cap screws 8 Stainless Steel AISI 304 DIN W nr 1 4301 Retaining ring pinion la...

Page 50: ...ules 1 2 4 3 1 606 01 Rev 0 Page 2 of 2 October 2017 Base Materials Bodies Aluminium Finish 2 Component with an epoxy primer and polyurethane enamel top coating Pneumatic cartridge Aluminium Valve seats NBR Pilot valve cartridge Housing Nylon PA6 Switch cartridge Housing Nylon PA6 Fasteners Stainless Steel External parts 1 Plug Steel Nickel plated 2 Exhaust Base Nylon PA6 Cover Zinc Nickel plated ...

Page 51: ...is open after a counter clock wise rotation views from above Position after a failure The position of the actuator after a failure depends on 1 Principles of operation Spring Return or Double Acting 2 Actuator assembly code See 1 606 03 for Double Acting See 1 606 04 for Spring Return 3 Kind of failure See table Closed Open 1 606 02 Rev 0 October 2017 Principle of operation Assembly code Kind of f...

Page 52: ...codes 1 606 03 Rev 0 October 2017 Pinion Position indicator Pistons A Pilot valve operated in Control Module Central air chamber 1 pressurized B Pilot valve not operated in Control Module End cap air chambers 2 pressurized All views are from above Pistons are shown in inner position Standard assembly code CW Clock Wise Rotation Visual indicator mounted for In line position indication I Optional as...

Page 53: ... B A 2 1 2 B A 2 1 2 Standard assembly code CW Clock Wise Rotation Spring to Close Visual indicator mounted for In line position indication I Pinion Position indicator Pistons A Pilot valve operated in Control Module Central air chamber 1 pressurized B Pilot valve not operated in Control Module Spring stroke 2 All views are from above Pistons are shown in inner position C Optional assembly code CC...

Page 54: ...inward stroke the standard limit stops can be used Limit stop 2 for assembly code CW Limit stop 3 for assembly code CC Rotation Factory set 90 0 5 Adjustable range 1 Full stroke adjustment screws 3 to 93 2 Standard stroke adjustment screws 3 to 15 Sizing Applying the stroke adjustment option will change the torque output level of spring return actuators depending on the amount of stroke adjustment...

Page 55: ...w rotation angle in degrees Sample 65 24 78 24 x 90 22 5 90 at 5 bar 712 336 837 336 x 90 22 5 90 at 80 psi Sample torque output Nm for size QS150 with spring set 5 at 5 bar Published torque Torque at rotation angle 22 5 45 67 5 Spring start 119 Nm 85 Nm 96 Nm 108 Nm Spring end 73 Nm 73 Nm 73 Nm 73 Nm Air start 78 Nm 78 Nm 78 Nm 78 Nm Air end 24 Nm 65 Nm 51 Nm 38 Nm Sample torque output lbf in for...

Page 56: ...ll send a closed signal as position feedback Control Module QC54 Foundation Fieldbus does allow switch point setting throughout the stroke Full Stroke Adjustment setting 1 Starting point The Full Stroke Adjustment actuators are shipped by default with a rotation of 90 0 5 See page 1 For easy applying pressure during this setting procedure it is recommended to remove the control module The NAMUR ad...

Page 57: ...erior use The coating offers excellent light and weather resistance Good chemical resistance against most bases acids solvents alkalis and oils at normal temperatures Excellent exterior mechanical durability 4 High grade hard anodized aluminum pinion Actuators with high grade hard anodized aluminum pinions passed a 1000 hours salt spray test 5 Stainless steel or coated steel parts External parts a...

Page 58: ...rmine the Actuator Size Use the actuator torque data sheets or approved sizing program 3 Select additional actuator configurations options See page 2 of 7 Note To make the actuator suitable for Control modules select XX in the Pneumatic interface segment 4 Select the Required Control Module Select the required Control Module functionality based on the table below Module Description See page QC41 C...

Page 59: ...e For full product marking see data sheet 1 604 13 installation guide DOC IG QC40 1 Language Code Installation guide 1 English 2 Portugues 3 French Agency Protection method Code Safe Area ATEX IECEx Zone ClassI II III NEC CEC Zone 0 1 2 20 21 22 Div 1 Div 2 0 1 2 20 21 22 Weather Proof IP66 NEMA4X WP 2 yes ATEX IECEx Non Sparking Ex nA Ex tb 2 P4 yes yes yes yes FM Non Incendive N I F4 2 yes yes y...

Page 60: ... insert 45 03 SpringSet 03 06 SpringSet 06 12 DIN3337 F12 Centerplate insert 45 1x Full stroke adjustment 14 DIN3337 F14 Centerplate insert 45 Temperature Range note 1 16 DIN3337 F16 Centerplate insert 45 ST Standard Temp Range 20 to 80 C 4 to 176 F Visual Indication Code HT High Temp Range 20 to 120 C 4 to 248 F D Standard Indicator LT Low Temp Range 40 to 80 C 40 to 176 F X No Indicator Future E...

Page 61: ... module options position feedback I Installed Tested to actuator M Mechanical switch Speed control G Mechanical switch Gold Plated NS No Speed Control O 3 wire prox switch PNP N1 Spring Return 1x throttle C 3 wire prox switch NPN N2 Double acting 2x throttle N 2 wire prox switch NAMUR Manual Control H 2 wire prox switch 20 140 VAC 10 140 VDC 0 No Manual Control Action 1 1x Push Lock anodized alumi...

Page 62: ...ntrol D Double acting NS No Speed Control F Double acting Fail In Last Position N1 Spring Return 1x throttle Future Expansions Code N2 Double acting 2x throttle K Standard Yellow Manual Control Language Code 0 No Manual Control 1 English 1 1x Push Lock anodized aluminum 2 Portuguese 2 2x Push Lock anodized aluminum 3 French 3 1x Push Lock Stainless Steel 4 2x Push Lock Stainless Steel Pneumatic ex...

Page 63: ... Action Speed control S Single acting Spring Return NS No Speed Control D Double acting N1 Spring Return 1x throttle F Double acting Fail In Last Position N2 Double acting 2x throttle Future Expansions Code Manual Control K Standard Yellow 0 No Manual Control Language Code 1 1x Push Lock anodized aluminum 1 English 2 2x Push Lock anodized aluminum 2 Portuguese 3 1x Push Lock Stainless Steel 3 Fren...

Page 64: ... to actuator Control module options Speed control S Standard configuration NS No Speed Control Action N1 Spring Return 1x throttle S Single acting Spring Return N2 Double acting 2x throttle D Double acting Manual Control F Double acting Fail In Last Position 0 No Manual Control Future Expansions Code 1 1x Push Lock anodized aluminum K Standard Yellow 2 2x Push Lock anodized aluminum Language Code ...

Page 65: ...tuator B4 Non Sparking Ex nA Ex tb INMETRO Brazil Speed control Control module options NS No Speed Control S Standard configuration N1 Spring Return 1x throttle Action N2 Double acting 2x throttle S Single acting Spring Return Manual Control D Double acting 0 No Manual Control F Double acting Fail In Last Position 1 1x Push Lock anodized aluminum Future Expansions Code 2 2x Push Lock anodized alum...

Page 66: ...t Longmeadow Business Estate East P O Box 6908 Greenstone 1616 Modderfontein Extension 5 South Africa T 27 11 451 3700 EUROPE Holland Fasor 6 Székesfehérvár 8000 Hungary T 36 22 53 09 50 Strada Biffi 165 29017 Fiorenzuola d Arda PC Italy T 39 0523 944 411 www emerson com fieldq 2019 Emerson All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co FieldQTM is a ma...

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