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User Manual   

  Condor 415U-1-Cx Battery Powered Wireless IO 

Version 1.4 

  

12 

Analog 

0-20mA, 4-20mA 16 Bit resolution 

SDI-12 

1 Channel 

Up to 46 variables can be configured 

Modbus 

1 Channel 

Up to 46 variables can be configured 

Internal 

Battery Voltage, Supply/Solar Voltage, Radio Received Signal Strength 
(RSSI) , Internal Temperature, Internal Status 

Digital or Pulsed inputs 

Digital Input channel 1 & 2 on the module can be used for a digital ON/OFF switch, a pulsed signal 
from something like a Flow Meter or Rain Gauge, or even a Shaft Encoder for measuring level.  
Digital Input 3 is a Pulsed input signal only, Maximum Pulsed input rate is 10Hz. For example, a pulsed 
signal from a Tipping Bucket Rain Gauge (TBRG), which is a dry contact closure through a small 
magnetic switch triggered from a measure of rain fall. 
Digital Input 4  can only be used as a Digital ON/OFF input, which could be used for a limit switch or 
intruder alarm. 
The digital inputs whether a Pulse, Switched or Encoder are activated by connecting the input terminal 
to GND or common, either by voltage free contact, TTL level, or transistor switch. 

Analog inputs 

The module provides two floating differential analog inputs that are capable of measuring 0-20mA  
from something like a pressure transducers or sensors. 
It should also be noted that the analog inputs can except single ended current sinking or sourcing 
devices and can be connected in the top or the bottom of analog loop. 
The module also can provide a 24V Analog Loop Supply (ALS) with a maximum of 50mA for any single 
ended current loops.  To get the best battery life performance the ALS should be configured in the 
415U-1-Cx unit to only turn on during the sample period and can also provide a sensor warmup time 
before sampling analog value. 
The 4-20mA signal is normally used for process variables such as level, pressure, temperature and 
flow.   
For example, measuring a level using a pressure transducer which detects a pressure at the bottom of 
the vessel and produces a 4-20mA output which represents meters of level.  As the level rises, the 
pressure at the bottom of the vessel increases.  

SDI-12 Smart Sensor Input 

Smart sensors can be connected using the SDI-12 input.   SDI-12 interface is often used with sensors 
used for monitoring in environmental, water quality or agricultural applications.  The sensor types 
include a wide range of parameters such as wind speed, rain fall, air temperature, humidity, water 
dissolved oxygen, turbidity, pH, soil moisture, ice on roads and many more. 
The 415U-1-Cx SDI-12 smart sensor input can support up to 46 variables and/or sensors on a single 
serial channel. 
SDI-12 connectivity is shared with the RS-485 communications channel and is not available if the unit 
is configured as a Modbus Smart Sensor. 

Modbus Sensor Inputs 

Smart sensors communication using Modbus RTU RS-485 can be connected to the 415U-1-Cx unit and 
their data transmitted to other units or to DCS or SCADA via the Condor wireless network.   
Modbus smart sensors can monitor a wide range of process variables, such as pressure, flow and level. 
Support for up to 32 Modbus slave devices with up to 46 variables able to be configured. 
SDI-12 connectivity is shared with the RS-485 communications channel and is not available if the unit 
is configured as a Modbus Smart Sensor. 

Summary of Contents for CONDOR 415U-1 Series

Page 1: ...Version 1 4 ELPRO 415U 1 Cx Condor Series Battery Powered Wireless IO Configuration Manual...

Page 2: ...follow the instructions can cause personal injury and or property damage Proper use Any unauthorized modifications to or use of this equipment outside its specified mechanical electrical or other oper...

Page 3: ...t generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no gua...

Page 4: ...erview 6 Introduction 6 System Design 6 Network Design 7 Simple System Network Diagram Example 8 Large system Network Diagram Example 8 System Design Considerations 8 Ordering Guide 9 Model Overview 9...

Page 5: ...Configuration 27 Saving and loading of Unit Configuration 29 Diagnostics 31 Diagnostic menu options 31 LED Functionality 34 OK LED Red Status Internal register bits decoder 35 Restore factory default...

Page 6: ...from the 415U 1 Cx units in internal registers which can then be distributed to other units in the system or read by SCADA or DCS The 415U E Cx or 415U 2 Cx units can be configured as either base rep...

Page 7: ...riod Check for association Sensor inputs Send any input values that might have changed since first send Outputs Update if configured Read each output value discrete output or analog setpoint value Fin...

Page 8: ...ay the IO to other units in network or a SCADA DCS Commissioning considerations Check and record radio signal strength and background noise at each 415U 1 Cx unit and the AP to confirm that there is a...

Page 9: ...Select Radio Type from Table Below BATS ERTA2 LFP Lithium iron phosphate LFP rechargeable long life 3 0AHr battery for 415U 1 Cx 905U K2 with cable and connector BATS ERTA2 LiP Lithium thionyl Chlori...

Page 10: ...Rail horizontal or vertical mounted using an aluminium mounting plate and either Standard U clamps or s s cable ties Grounding To provide maximum surge and lightning protection for antenna connection...

Page 11: ...y inspected when troubleshooting because the vulcanizing seal can be easily removed To obtain the maximum range collinear and dipole antennas should be mounted vertically preferably at least one wavel...

Page 12: ...rrent loops To get the best battery life performance the ALS should be configured in the 415U 1 Cx unit to only turn on during the sample period and can also provide a sensor warmup time before sampli...

Page 13: ...30W solar panel 12V Panel only to power or charge the internal or external Lithium battery as well as connections for the battery and Heater control External supply or Solar Connection should be conne...

Page 14: ...ices such as printers scanners and is available from ELPRO part number CBLUSB ATOB To access the text based configuration menu through USB or RS 232 you will need a serial terminal emulator You can us...

Page 15: ...ations Quick Start Guide Below is a QuickStart guide for connecting a 415U 1 Cx Lower Power I O radio to a 415U 2 Cx C Condor Radio Connect to the 415U 1 Cx Terminal menu and navigating to the Unit co...

Page 16: ...ugh the Network and Radio config selections and match the parameters shown below between the 415U 2 Cx AP and the 415U 1 Cx Low Power I O Below shows the relevant Network parameters that need to be co...

Page 17: ...store the value in at the AP A value of 0 will disable the sensor so that it does not generate update or change of state events to trigger messages to be sent over the communications network It is re...

Page 18: ...one for multiple units using multipliers This can be used a basis for most applications and then the sensor inputs and discrete output can be tailored to fit with the application Selecting I O Quick S...

Page 19: ...where it is not used so that no data is transmitted Below is a listing of REG address ranges that are recommended for use in a 415U E Cx or 415U 2 Cx units when used as the AP for the 415U 1 Cx unit...

Page 20: ...tion options for each of the inputs Digital Input ON OFF Pulsed 1 Y Y 2 Y Y 3 Y Y 4 Y N Discrete input configuration Menu For each discrete digital the menu below is displayed to allow the configurati...

Page 21: ...point value e Display Units Engineering units used for display of values inside configuration menus f Display Scaling Additional scaling for displayed engineering units g Report Sensitivity Number of...

Page 22: ...0 Analog Set Point Menu a AN1 Set Point Configure analog input 1 setpoint registers high low default and register values b AN2 Set Point Configure analog input 1 setpoint registers high low default an...

Page 23: ...ield values A Modbus mapping in required to be configured for each sensor input value This mapping defines the Modbus ID register address value format and the AP register address that the value will b...

Page 24: ...as in menu below f Slave ID 2 REG 10001 FC 2 00000 AP REG 15513 Example mapping reading from slave ID 2 Modbus register 10001 discrete input 1 which is sent to AP register 15513 Selecting this menu i...

Page 25: ...sensor diagnostic d Send manual command Send manual command to add sensor Use this option if more than one sensor connected to bus e SDI Sampling Time Configure the SDI sensor system sample time in mi...

Page 26: ...then configure the sensitivity zero offset display units as required for the application Note that all SDI 12 measurement variables are sent as floating point values Select the letter corresponding t...

Page 27: ...ail Time can be configured from the Unit menu If there is a communications failure the Outputs Timeout value can be configured from the Unit menu to reset outputs to default state to allow plant or eq...

Page 28: ...atch for pulsed output b Sensor REG Register used for input or output c Latching pulse duration For Latched or pulsed outputs configuration of time that output is ON or active d Save Config e Return t...

Page 29: ...eeded to de encrypt the file The file name used when saved includes the units serial number and Station name which allows multiple files to be saved onto USB and then recovered very quickly to load in...

Page 30: ...o be done manually Successfully saved config file to USB Drive Press any key to continue Write to USB memory device has been completed When menu option to read configuration file Save to filename 0123...

Page 31: ...s it all off c SDI 12 value Test Test functions for SDI 12 sensor to allow reading changing of sensor address info commands etc to allow fault diagnosis d Modbus Testing Test the Modbus functionality...

Page 32: ...onfigured before this menu can be accessed Will scan the Modbus and then display the I O menu below a Read Coil b Read Discrete c Read Registers d Read Inputs e Write Coils f Write Registers g Write C...

Page 33: ...Enable disable Console option Function stays enabled disabled until menu is reselected Enable monitoring radio communication Enable disable Monitor Radio Comms logging This feature gives you a detail...

Page 34: ...o 802 11 protocol Some common values are shown here 8000 Beacon frame from AP D400 ACK message acknowledge 0000 Association Request 1000 Association Response 4000 Probe Request 5000 Probe Response 080...

Page 35: ...chnician time to take action if required Restore factory default configuration Factory defaults can be reset either through Unit Config Restore Default configuration menu option or through button push...

Page 36: ...es Topology Remote Unit type Input and Output Discrete Inputs Outputs Input 4 x digital I O configurable as on off or DI1 3 pulse inputs On state voltage 2 Vdc Off state voltage 3 Vdc Wetting current...

Page 37: ...utton Sequence Reported Diagnostics Radio Diagnostics Monitoring communications RSSI measurements Antenna fail Background noise low battery voltage Modbus communications fail External internal inputs...

Page 38: ...FePO Internal LiP non rechargeable Lithium Thionyl Chloride LiSOCI2 External 12Vdc Lead acid or Lithium Iron Phosphate LiFePO charge current max 2A Solar Regulator or Battery Charger External power su...

Page 39: ...Input registers words 30001 30004 Local AI1 AI4 analog inputs current mode AI1 and AI2 4 20 mA differential AI3 and AI4 4 20 mA sink 30005 Local supply voltage 0 40 V scales to 0 20mA 30006 Local 24...

Page 40: ...mary connection data rate Upstream data rate 30426 30490 Spare General purpose word storage used for Staging area for data concentrator Fieldbus mappings storage 30491 Logic Engine Execution State 0 S...

Page 41: ...ched 115s expansion I O modules Twenty registers per module address maximum number of modules is 19 40401 46000 General purpose word storage area used for Staging area for data concentrator Fieldbus m...

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