Elka P 2500 Installation And Operating Instructions Manual Download Page 5 | Manualshive

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P 2500 - P 5000

4

1.1.1

Symbol explanation

Remarks regarding the safety of persons and the gate opener itself are
marked by symbols. These remarks have to be absolutely observed in order to
avoid accidents and material damage.

DANGER!

…points to an imminent dangerous situation, which can
cause death or serious injuries if it is not avoided.

WARNING!

…points to a potentially dangerous situation, which can
cause death or serious injuries if it is not avoided.

CAUTION!

…points to a potentially dangerous situation, which can
cause minor or slight injuries if it is not avoided.

CAUTION!

…points to a potentially dangerous situation, which can
cause property damage if it is not avoided.

REMARK!
Important notice for installation or functioning.

1.2

Copyright

The operating manual and the contained text, drawings, pictures, and other
depictions are protected by copyright. Reproduction of any kind – even in
extracts – as well as the utilization and/or communication of the content
without written release certificate are prohibited. Violators will be held liable for
damages. We reserve the right to make further claims.

1.3

Information regarding installation instruction

This document is to be used as installation instruction for partly completed
machinery (according to machinery directive 2006/42/EG, article 13, (2)).

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Summary of Contents for P 2500

Page 1: ...Installation and operating instructions UL CSA Barriers P 2500 P 5000 Part 1 Installation Translation of original installation and operating instructions D ID V1_6 01 16 ...

Page 2: ...and qualifications 7 2 8 Personal protective equipment 7 2 9 Hazard warnings inside the barrier 8 3 Transportation and storing 11 3 1 Transportation inspection 11 3 2 Scope of delivery P 2500 5000 11 3 3 Storing 12 3 4 Lifting heavy loads 12 4 Declaration of incorporation 13 4 1 Installation information for partly completed machinery 14 4 2 Declaration of conformity 14 4 3 Name plate 14 5 Function...

Page 3: ...4000 P 5000 34 7 9 3 Fixed support with electromagnet 35 7 9 4 LED boom lighting 37 7 10 Emergency release 38 7 11 Vandalism 38 8 Terminal row 41 8 1 Interior view 41 8 2 Mains connection 41 8 3 Controller terminal row 43 8 4 Circuit diagram 46 9 Barrier maintenance 53 10 Layout exploded drawing 54 ...

Page 4: ...ich is caused by using the product for purposes other than those for which it is built ELKA Torantriebe GmbH u Co Betriebs KG cannot recognise every possible source of danger in advance If the product is used other than in the recommended manner the user must ascertain that no danger for himself or others will result from this use He should also ascertain that the planned use will have no detrimen...

Page 5: ... if it is not avoided CAUTION points to a potentially dangerous situation which can cause property damage if it is not avoided REMARK Important notice for installation or functioning 1 2 Copyright The operating manual and the contained text drawings pictures and other depictions are protected by copyright Reproduction of any kind even in extracts as well as the utilization and or communication of ...

Page 6: ...or closing Never reach into moving parts of the barrier Drive through the barrier only after complete opening The barrier has to be secured depending on the type of usage corresponding to the valid standards and regulations The safety devices have to be checked regularly for functioning according to the standards and regulations at least twice a year 2 3 Notes on safety for the operation with radi...

Page 7: ...ioning For the reversal of the gate P541 must be set to 1 andP542 must be set to 0 See Installation and operation instructions Part 2 sec 2 2 5 6 and 2 2 5 7 The gate operator must be equipped with an audio alarm See Installation and operation instructions Part2 sec 2 2 5 11 The controller is a product component and serves to control the barrier Any use above and beyond the above mentioned use is ...

Page 8: ...med by skilled personnel and only according to the manufacturer s instructions 2 7 Personnel requirements professional skills knowledge and qualifications WARNING Risk of injury through inadequate qualification Improper handling during installation maintenance repair work or dismantling can result in personal injury and or property damage Work during installation maintenance repair and dismantling...

Page 9: ...tects against serious head injuries with long lasting consequences CAUTION Cutting injuries resulting from pointed sharp objects Hand injuries Wearing of suitable safety gloves during the installation maintenance repair work and dismantling protects against serious hand injuries with long lasting consequences CAUTION Injuries resulting from drilling chips or saw dust Eye injuries Wearing of suitab...

Page 10: ...ing WARNING Danger through voltage Danger of an electric shock Before installation maintenance or repair work at the barrier mechanics turn the power supply off and secure it against unintentional restarting WARNING Danger of impact Accident hazard by barrier boom movement Keep a sufficient safety distance min 19 7in during the barrier movement Children are not allowed to play within the barrier a...

Page 11: ...enance or non observance of the notes on safety indicated in this manual may lead to danger to persons or material damage Should a part of the manual be unclear or should any instructions procedures or safety guidelines not be clearly comprehensible please contact ELKA Torantriebe GmbH u Co Betriebs KG before putting the barrier into operation ...

Page 12: ...ly in the event of damage In case the above points are not observed claims will be denied due to insurance regulations 3 2 Scope of delivery P 2500 5000 Drawing 1 Scope of delivery 1x barrier model P 2500 5000 1x barrier boom 2x keys in a pouch for the access panel 1x accessory box with 2x warning signs No passage for pedestrians 3x plastic screws or 3x steel screws for P 5000 incl washers and nut...

Page 13: ...njury by lifting heavy loads Lifting heavy loads may cause serious injuries Never lift the barrier single handedly To lift the barrier use a suitable lifting device Wear suitable safety shoes Barrier model Weight barrier without boom lb Weight standard boom round boom lb Total with standard boom round boom lb P 2500 125 7 8 4 4 4 134 1 130 1 P 3000 127 8 9 9 5 3 137 7 133 1 P 3500 127 8 11 0 6 2 1...

Page 14: ...P 2500 P 5000 13 4 Declaration of incorporation Drawing 2 ...

Page 15: ... supply CAUTION Danger of crushing and shearing With inadequate safety measures the movement of the barrier boom can result in impact or crushing points between the boom and solid objects within the movement area According to DIN EN 12453 for an application with pedestrian traffic depending on the type of use and type of activation suitable safety devices have to be installed additionally in order...

Page 16: ...trol The controller is able to observe the max permitted force which was set before in the learning sequence If during the closing movement more force is needed the barrier reverses Additionally several different safety features e g photoelectric barriers can be connected CAUTION Danger of impact and crushing With inadequate safety measures the movement of the barrier boom can result in impact or ...

Page 17: ...vandalism protection Internal evaluation for safety contact profile 8 2kOhm Connection of external safety systems Table 2 General data Supply voltage 120VAC 60Hz Current consumption Max 2 8A Duty cycle 100 Temperature range 30 C to 50 C 22 F to 122 F Controller MO 24 Housing dimensions L W H 14 14 x 11 81 x 43 34in Foundation frost free 21 65 x 19 96 x 31 50in Boom connector Left or right Housing ...

Page 18: ... closing time standard approx s 1 3 1 8 2 5 3 8 4 5 Opening and closing time slow approx s 1 8 2 5 3 8 4 5 5 5 Opening and closing time fast approx s 0 9 1 3 1 8 2 8 3 8 Max boom length in 98 41 118 11 137 80 157 48 196 85 Effective boom length in 89 76 109 45 129 13 148 82 188 19 Power reversal yes yes yes yes yes Table 4 ...

Page 19: ...Torque wrench 1 25Nm 1 4 square head 1 Bit 1 4 13mm 1 Torque wrench 40 200Nm 3 4 square head 1 Bit 3 4 10mm Length 100mm 1 Bit 3 4 19mm Length 100mm 1 Bit 3 4 10mm hexagon socket length 100mm 1 Right angle screwdriver for hexagon socket screws 4mm long model 1 Right angle screwdriver for hexagon socket screws 6mm long model 1 Screwdriver 0 6 x 3 5mm 1 Screwdriver PH2 x 100 1 Cutter knife 18mm 1 Le...

Page 20: ...P 2500 P 5000 19 7 2 Mounting dimensions Drawing 3 ...

Page 21: ...f min 2ft 24in between all moving barrier parts and surrounding objects like walls fences etc Please check the following drawing When preparing the foundation consider the alignment and distance related to a optional fixed support see drawing Drawing 3 Drawing 4 a min 2ft 24in ...

Page 22: ...ons quoted in this manual The installation distance between the barrier housing and the foundation edge has to be approx 100mm WARNING Risk of injury by insufficient fastening Tilting barrier housings can result in severe injuries Before installation ensure a safe stand of the barrier housing Do not lean the barrier boom against a wall or similar before installation Store the boom horizontally onl...

Page 23: ...mpty conduits 7 87 x 5 75in 4 Drilling template 5 Foundation 6 Direction roadway WARNING Danger of injury by incorrect fixation of the barrier housing on the foundation Loosening of the anchor bolts from the foundation During the fastening of the barrier obey the minimum distance of the heavy duty anchor to the edge of the foundation ...

Page 24: ...ng operation Turn the appliance off before any maintenance work repair work or other work and secure it against unintentional restarting Open the housing with the access panel key The key is located in the accessory box Removing the housing hood Drawing 7 1 Remove the hood by pressing the release levers to the outside 1 The hood raises itself 2 Now take the hood off upwards using both hands 2 ...

Page 25: ...lick 7 5 Boom connector 1 The boom connector can be mounted left or right factory setting is right To fasten the boom connector plug it without the clamping piece on the main shaft Pay attention to a perfect fit of the shaft seal at the housing Now connect the clamping piece using the four screws M12x30 ISO4762 Tighten the screws only so far that an alignment of the boom connector on the main shaf...

Page 26: ...to the horizontal position The barrier is delivered in open vertical position The drive lever is over the dead center at the mechanical stop see drawing below If necessary correct the position by pulling the drive lever 1 in direction OPEN towards access panel roadway arrow 2 Drawing 10 3 Adjust the boom connector vertically using a water level ...

Page 27: ...left side a cap is mounted to cover the main shaft opening Converting from barrier boom right to barrier boom left 1 Remove the barrier hood 2 Detach the cover cap at the left housing side as described in the following drawing First pull the spring sheet upwards 1 then turn the cover cap approx 60 2 and pull it upwards 3 Drawing 12 3 Disconnect the boom connector from the right side if already mou...

Page 28: ...rings from the spring assembly see below drawing Drawing 13 2 Turn the barrier mechanics at the boom connector into position CLOSED 1 If necessary support the movement by pushing the drive lever in direction CLOSED 2 Drawing 14 3 Position the barrier boom with the reinforcement plate at the boom connector Make sure that the profile of the barrier boom fits tightly without play at the boom connecto...

Page 29: ... of 14 8lbf ft Due to the use of the steel screws M8x70 at the barrier P 5000 the predetermined shearing point and such the vandalism protection is not applicable other than with the barriers P 2500 P 4000 7 7 Balancing springs 1 Activate the mechanical emergency release of the barrier and place the barrier boom manually in position OPEN 2 Mount the number of balancing springs according to the boo...

Page 30: ...x F1 1 4x F1 1 P 3500 with round boom 2x F1 1 2x F1 1 2x F1 1 3x F1 1 P 4000 2x F1 1 2x F1 1 3x F1 1 3x F1 1 2x F1 2 P 4000 with swinging support 2x F1 2 2x F1 2 P 4000 with articulated boom 2x F1 1 2x F1 1 3x F1 1 4x F1 1 2x F1 2 P 4000 with round boom 2x F1 1 2x F1 1 2x F1 1 3x F1 1 3x F1 1 P 4000 with round boom and with swinging support 3x F1 1 2x F1 2 P 5000 2x F1 2 3x F1 2 3x F1 2 4x F1 2 P ...

Page 31: ...g below positions of the pressure springs on the support plate Drawing 16 a 2 springs b 3 springs c 4 springs It is not permitted to operate the barrier with only one spring mounted 4 Activate the mechanical emergency release of the barrier and place the barrier boom manually in position 45 The barrier boom has to level itself in this position If necessary correct the boom position by tightening l...

Page 32: ...rgency release and move the barrier manually into position OPEN WARNING Risk of crushing During the barrier movement crushing points arise at many points of the barrier mechanics Before installation maintenance or repair work at the barrier mechanics turn the power supply off and secure it against unintentional restarting Drawing 18 Tightening the spring tension Turn the clamping nut a clockwise 1...

Page 33: ...times of the barriers can be changed in the learning sequence of the controller MO 24 under sequence point P101 Sequence point P101 0 fast Sequence point P101 1 standard factory setting Sequence point P101 2 slow Model related data P 2500 P 3000 P 3500 P 4000 P 5000 Running time slow s approx 1 8 approx 2 5 approx 3 8 approx 4 5 approx 5 5 Running time standard s approx 1 3 approx 1 8 approx 2 5 a...

Page 34: ... the swinging support into the notch of the barrier boom Secure the swinging support using the two hexagon head screws Drawing 20 4 Push the rubber tube back into the notch and cut off the protruding part 5 A fine adjustment of the swinging support height can now be made at the foot D 6 Screw an M4mm screw into the whole E and loosen the M10 stop nut at the foot D 7 The foot can now be screwed to ...

Page 35: ...1 Mount the fixed support on a suitable foundation 2 Observe the alignment and the distance to the barrier see drawing below 3 Mount the fixed support on the foundation 4 Pay attention to the following points during installation When the barrier is closed a the barrier boom has to be positioned in the middle of the support fork b the profile end of the barrier boom must not protrude beyond the sup...

Page 36: ...arrier boom 1 Connect the flexible lead from the magnet with the cable of the barrier There is enough room at the lower part of the support for a junction box 2 Fit the support fork onto the foot and secure it at the required height 3 Remove a part of the rubber profile from the bottom part of the boom 4 Push one of the securing pieces into the notch of the closed barrier boom 5 Now insert the anc...

Page 37: ...row as shown in the drawing Use a minimum cable cross section of AWG 16 The cable length shall not exceed a length of 65 61ft 2 Connect the multi functional relay 4 to 24Vdc 3 Activate the pre warning time in the learning sequence of the controller MO 24 under sequence point P302 Select a time longer than 1 5 seconds 4 Activate the multi functional relay 4 in the learning sequence under sequence p...

Page 38: ...elay 4 under the sequence point P504 in the learning sequence of the controller Select the operating mode 9 The multi functional relay is activated when the barrier is open During pre warning before closing the relay is already deactivated 4 Activate the multi functional relay 5 under the sequence point P505 in the learning sequence of the controller Select the operating mode 10 The multi function...

Page 39: ...lever Now the barrier can be opened by hand 7 11 Vandalism WARNING By pressing the boom up or down the correct position of the boom may be moved missadjusted vandalism Unforeseeable danger spots may arise If the position of the boom is misadjusted the correct setting of the barrier boom must be restored Drawing 27 ...

Page 40: ... spring tension and pinching body parts BEFORE adjusting the boom position the barrier boom must be moved electrically or by hand emergency release in the position OPEN Drawing 28 Restoring of the correct barrier boom position 1 Loosen the clamping screw of the drive lever M Pos 5 2 Set manually the boom in position OPEN 3 Rotate the gear box shaft Pos 13 up to the stop 4 A distance A of 2mm must ...

Page 41: ...n the clamping screw of the drive lever M to the specified torque The torque is adapted to the mechanics and is marked on the label B 6 Turn on the barrier power supply Check the faultless running and the correct positions OPEN and CLOSE ...

Page 42: ...4VDC 3 Motor connection 4 Terminal row 5 Fixing clamp for power and signal lines 6 Top hat rail for accessories optional or on site 7 On off switch 8 Main terminals L1 N and PE Table 8 8 2 Mains connection DANGER Danger through voltage Danger of an electric shock Only certified electricians should connect the barrier to the mains supply ...

Page 43: ...load and comply with the local regulations DANGER Danger through voltage Danger of an electric shock Connect the protective conductor of the mains lead directly to the protective conductor terminal PE at the barrier housing 1 For the connection to the terminals and the protective conductor terminal PE the flexible mains lead must have the following dimensions Drawing 31 1 Lead N length a 1 81in in...

Page 44: ...ct the protective conductor PE to the green protective conductor terminal PE 4 Connect the leads L1 and N of the mains lead to the terminals 5 Fasten Secure the mains lead to the provided flaps using cable ties 8 3 Controller terminal row Drawing 33 The following control inputs have to be bridged or occupied with contact NC for operation 1 Terminals 23 24 Photoelectric barrier LS NC contact or bri...

Page 45: ...ed Table 10 Plug Socket label Function 1 12V Uext 12V max 500mA 2 Gnd Ground 3 24V Uext 24V in total with terminal 5 and 7 max 1500mA 4 Gnd Ground 5 24V Uext 24V in total with terminal 3 and 7 max 1500mA 6 Gnd Ground 7 24V Uext 24V in total with terminal 3 and 5 max 1500mA 8 Gnd Ground 9 Multi1 Multi functional relay 1 potential free max 24VDC 1A 10 11 Multi2 Multi functional relay 2 potential fre...

Page 46: ...B 30 31 LOOP C Induction loop C 32 33 BT Configurable input BT or BTA3 or BTZ1B NO contact 34 Gnd Ground 35 BTA1 Push button OPEN 1 NO contact 36 Gnd Ground 37 BTA2 Push button OPEN 2 NO contact 38 Gnd Ground 39 BTZ1A Push button CLOSE 1A NO contact 40 Gnd Ground 41 BTZ2 Push button CLOSE 2 NC contact 42 Gnd Ground 43 BTS Push button STOP NC contact 44 Gnd Ground 45 ANT Antenna 46 Gnd Ground 47 NA...

Page 47: ...P 2500 P 5000 46 8 4 Circuit diagram Drawing 34 ...

Page 48: ...P 2500 P 5000 47 Drawing 35 ...

Page 49: ...P 2500 P 5000 48 Drawing 36 ...

Page 50: ...P 2500 P 5000 49 Drawing 37 ...

Page 51: ...P 2500 P 5000 50 Drawing 38 ...

Page 52: ...P 2500 P 5000 51 Drawing 39 ...

Page 53: ...P 2500 P 5000 52 40 The module with 8 supplementary multifunctional relays for MO 24 is available as an option Please note for the corresponding installation and operating instructions ...

Page 54: ...simultaneously 2 Check that the boom is perfectly balanced by the springs see page 28 3 Check barrier housing and boom for accidents and damage and replace where necessary 4 Ensure that the potential earthing cable is still connected to the housing and to the door 5 Check that the operating instructions are complete 6 Check that all safety equipment works properly induction loops photoelectric bar...

Page 55: ...P 2500 P 5000 54 10 Layout exploded drawing Drawing 41 ...

Page 56: ...nics 16 1 Bearing plate 17 1 BLDC Motor planetary gear 18 1 Eccentric tappet releasing device 19 1 Spring releasing device 20 1 Plain bearing eccentric tappet releasing device 21 1 Plain bearing gearbox 22 1 Lever emergency release 23 1 Bracket emergency release 24 2 Rod emergency release 25 2 Guide bar 26 2 Spring plate 27 2 Spring guide 28 2 Spring holder 29 1 Pressure spring F1 1 F1 2 30 2 Supp...

Page 57: ...t mounting plate 43 1 Access panel 44 1 Lock cylinder with nut and lock bolt 45 1 Boom holder 46 1 Boom 47 1 Mounting kit boom with boom reinforcement 48 1 Supporting plate for seal or sealing cap 49 1 Sealing cap housing 50 1 Felt seal 51 2 Boom end cap 52 1 Bracket spring assembly 53 1 Hood sheet housing right 54 1 Hood sheet housing left 55 1 Battery support Table 12 ...

Page 58: ...drawing 54 LED boom lighting 37 M Maintenance 53 module with 8 supplementary multifunctional relays for MO 24 52 Mounting dimensions 19 N Notes on safety for the operation 5 O Opening and closing times 32 P Personal protective equipment 7 plastic screws 53 Preface 3 R radio remote control 5 S Specialist 7 Storing 12 Swinging support 33 Symbol explanation 4 T Technical data P 2500 5000 16 Terminal ...

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