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Electrolux BEVERAGE CENTER II, Service Manual

The Electrolux BEVERAGE CENTER II is a premium appliance designed to enhance your home bar experience. With its sleek design and advanced features, this beverage center allows you to store and chill your favorite drinks conveniently. To ensure you get the most out of your appliance, we offer a free Service Manual for download on our website. Explore the full potential of your Electrolux BEVERAGE CENTER II by downloading the manual from manualshive.com, your ultimate destination for user manuals.

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TABLE OF CONTENTS

SAFE SERVICING PRACTICES .................................................................................

5

INSTALLATION INSTRUCTIONS

Important Safety Instructions ................................................................................................................ 6
Electrical Information ........................................................................................................................ 6
Installation .......................................................................................................................................... 7
Leveling ............................................................................................................................................ 7

To Adjust Front Leveling Screw .................................................................................................. 7

Installation Water Line ......................................................................................................................... 8
Door Removal and Reversal Instructions ........................................................................................... 9

To Remove Freezer Door ............................................................................................................ 9
To Remove Refrigerator Door ...................................................................................................... 9
To Remove Center Hinge ............................................................................................................ 9
To Remove Lower Hinge ............................................................................................................. 9
To Reverse Freezer and Refrigerator Door Stops ........................................................................ 9
To Install Lower Hinge On Opposite Side .................................................................................... 9
To Install Center Hinge On Opposite Side ................................................................................... 9
To Install Refrigerator Door ......................................................................................................... 9
To Install Freezer Door ............................................................................................................... 9

FEATURES AT A GLANCE

Cool Down Period ............................................................................................................................. 10
Beverage Center Controls ................................................................................................................. 10

Temperature Control ................................................................................................................... 10
Air Flow Control .......................................................................................................................... 10

Temperature Settings and Adjustment .............................................................................................. 10

FIRST STEPS

Parts

............................................................................................................................................ 11

Beverage Dlivery Kit Box ................................................................................................................... 11
Faucet Assembly Installation ............................................................................................................ 12
Sump and Drip Tray Installation ........................................................................................................ 12
Sump Valve Installation..................................................................................................................... 12
Regulator Installation ........................................................................................................................ 12
Braided Hose to Regulator Connections ............................................................................................ 13
Braided Hose to Coupler Connection ................................................................................................ 13
Clear Hose to Coupler Connection .................................................................................................... 13
Clear Hose to Door Panel Connection ............................................................................................... 13
Clear Hose to Keg Instullation ........................................................................................................... 13
Delivery Hose Pressurization ............................................................................................................ 14
CO

2 

Canister to Cabinet Installation .................................................................................................. 14

Keg to Cabinet Installation ................................................................................................................ 14
Tips on Installing the Keg to the Cabinet ........................................................................................... 14
Delivery Hose Arrangment ................................................................................................................. 15
Operating the Beverage Center ......................................................................................................... 15
How to Replace Empty CO

2 ............................................................................................................................................

15

Helpeful Hints ................................................................................................................................... 16
Beer Storage Temperature ................................................................................................................ 16
Recommended Keg Handling ............................................................................................................ 16

BEVERAGE COOLER EXTRA FEATURES

Optional Caster Kit ........................................................................................................................... 16
Optional Ice Maker Kit ...................................................................................................................... 17

NORMAL OPERATING SOUNDS & SIGHTS

Understanding the Sounds You May Hear ........................................................................................ 18

Summary of Contents for BEVERAGE CENTER II

Page 1: ...5995451233 OCTOBER 2005 White Westinghouse bib qoliru eljb molar qp kloqe jbof SERVICE MANUAL BEVERAGE CENTER II ...

Page 2: ...emperatureSettingsandAdjustment 10 FIRST STEPS Parts 11 BeverageDliveryKitBox 11 Faucet Assembly Installation 12 Sump and Drip Tray Installation 12 SumpValveInstallation 12 RegulatorInstallation 12 Braided Hose to Regulator Connections 13 BraidedHosetoCouplerConnection 13 ClearHosetoCouplerConnection 13 Clear Hose to Door Panel Connection 13 Clear Hose to Keg Instullation 13 DeliveryHosePressuriza...

Page 3: ... CompressorRunCircuit 25 CompressorOperatingCharacteristics 26 Compressor Electrical Check 26 ControlThermostat 26 Automatic Defrost Models 26 TemperatureControlMounting 26 ToRemoveTemperatureControl 26 ToRemoveRefrigeratorLightSocket 27 To Remove Freezer Light Socket 27 Light Switch 27 DamperControl 27 PerimeterHotTube 27 Evaporator Fan and Motor Assembly 27 ToRemoveFreezerFanMotor 27 28 DefrostT...

Page 4: ...placement 43 44 Suction Line And Capillary Tube Replacement 44 Filter DrierInstallation 44 EvacuatingAndRecharging 44 EquipmentNeeded 44 InstallingEvacuationAndRechargingEquipment 45 EvacuatingSystem 45 ChargingTheSystem 45 46 Final Leak Test 46 R 134a Service Information 47 Verify Refrigerant Type In The System 47 DedicatedEquipment 47 R 134aRefrigerationSystems 47 Miscibility Of R 134a And Ester...

Page 5: ...ing Plate 56 ToReplaceMotor 56 To Replace Water Fill Switch 56 To Replace Hold Switch 57 To Replace Ice Maker Control Shut Off Switch 57 To Replace Ice Maker Thermostat 57 ToReplaceTCO 57 ToReplaceMoldHeater 58 FaultDiagnosis 58 Complaint Ice Maker Fails To Start 58 Complaint Ice Maker Fails To Complete Cycle 58 Complaint Ice Maker Fails To Stop At End Of Cycle 58 Complaint Ice Maker Continues To ...

Page 6: ...PES DONOTusegroundleadsascurrentcarrying conductors It is EXTREMELY important that the service technician reestablish all safety grounds prior to completion of service Failure to do so will create a hazard 6 Prior to returning the product to service ensure that All electrical connections are correct and secure All electrical leads are properly dressed and secured away from sharp edges high tempera...

Page 7: ...ver unplug this beverage center by pulling on the power cord Always grip the plug firmly and pull straight out from the receptacle to prevent damaging the power cord Unplug this beverage center before cleaning and before replacing a light bulb to avoid electrical shock Performance may be affected if the voltage varies by 10 or more Operating this beverage center with insufficient power can damage ...

Page 8: ...enter DO NOT block the toe grille on the lower front of your beverage center Sufficient air circulation is essential for the proper operation of your beverage center THIS BEVERAGE CENTER IS NOT INTENDED FOR OUTDOOR USE INSTALLATION Installation Clearances Allow the following clearances for ease of installation proper air circulation and plumbing and electrical connections Sides Top 3 8 Back 1 DOOR...

Page 9: ...gainst any other surface 8 Turn ON water supply at shutoff valve and tighten any connections that leak 9 Reconnect beverage center to electrical power source 10 To turn ice maker on lower wire signal arm see ice maker front cover for ON OFF position of arm IMPOR IMPOR IMPOR IMPOR IMPORT T T T TANT ANT ANT ANT ANT Ensure that your water supply line connections comply with all local plumbing codes N...

Page 10: ... center door onto bottom hinge pin and screw center hinge pin through center hinge into top of door Close beverage center door to help align hinge hole 12 Tighten center hinge pin with adjustable wrench 13 Remove cabinet and hinge hole plugs and move to opposite side 14 Lower freezer door onto center hinge pin 15 Close freezer door Have an assistant lift up on opposite side of door while tightenin...

Page 11: ...allow 24 hours for the beer to stabilize at the new temperature before making additional adjustments IMPOR IMPOR IMPOR IMPOR IMPORT T T T TANT ANT ANT ANT ANT Turning the beverage center temperature control to 0 turns off the compressor but does not disconnect the power to the light bulb and other electrical components To turn off power to your beverage center you must unplug the power cord from t...

Page 12: ...3 Facade 1 piece 4 Sump Valve 1 piece 5 Nut Rubber Washer Black 2 pieces 1 nut and 2 washers included with sump valve 6 Faucet and Shank Assembly 1 piece 7 Plastic Collar 1 piece 8 Shank Nut 1 piece 9 Faucet Knob 1 piece 10 CO2 Regulator with plastic washer 1 piece 11 Keg Coupler 1 piece 12 Clear Hose Delivery Line 1 piece 13 Braided Hose Gas Line 1 piece 14 Worm Clamp Included with Gas Line Hose ...

Page 13: ... SUMP AND DRIPTRAY ASSEMBLY INSTALLATION Remove bottom mounting screw Align the two notched mounting tabs on back of sump 1 with upper mounting screws in door and push up Install bottom mounting screw through slot and tighten SUMPVALVE INSTALLATION Place one rubber washer 5 on threaded end of sump valve 4 Slip sump valve with washer through hole in bottom of sump 1 Place remaining rubber washer 5 ...

Page 14: ...uplersifneeded Forassistancethecustomercancall ElectroluxConsumerServicesat1 800 944 9044 CLEAR HOSETO COUPLER CONNECTION Place one of the supplied rubber washer 15 inside the hex nut on the one end of the clear hose 12 beverage delivery line and attach to keg coupler 11 Be sure to tighten the nut securely to prevent leakage DO NOT over tighten Over tightening may damage the gasket in the nut CLEA...

Page 15: ...et It is important that the canister be kept in an upright position to operate efficiently KEGTO CABINET INSTALLATION Place the keg on the Support Shelf and push back next to the CO2 canister 16 See TIPS ON INSTALLING KEG TO THE CABINET inside the cabinet as shown TIPS ON INSTALLING THE KEG TO THE CABINET WARNING WARNING WARNING WARNING WARNING SAFE KEG HANDLING Installing the keg to the cabinet i...

Page 16: ...d replace if necessary Return canister to your local carbonic gas source for filling Wesuggestthecustomerlookintheyellowpagesunder Carbonic Gas Sources of CO2 vary from community to community but it is often available at welding supply storesandbeveragedistributors Remove dust cap from new canister nut if any With the canister valve still in closed position reattach the regulator to the new canist...

Page 17: ...uge B Regulator Adjustment Screw C Adjustment Lock Nut D Shut off Valve E CO2 Nut used to connect to CO2 Canister F High Pressure Gauge BEERSTORAGETEMPERATURE Draft beer is not pasteurized so it must be kept cold preferably at 38ºF Temperatures above 38ºF may cause the beer to become wild turn sour and cloudy RECOMMENDED KEG HANDLING Be sure the keg is cold when you purchase it Transfer keg from p...

Page 18: ...ignal arm in the ON position To ensure proper function of your ice maker hook up water supply immediately or turn ice maker OFF by lifting the wire signal arm until it clicks and locks in the UP position CAUTION CAUTION CAUTION CAUTION CAUTION Chemicals from a malfunctioning softener can damage the ice maker If the ice maker is connected to soft water ensure that the softener is maintained and wor...

Page 19: ...beverage center on and off The timer also produces sounds similar to an electric clock F Condenser Fan If condenser coils are located underneath your beverage center as shown in the drawing at the left you have a condenser fan You may hear air being forced through the condenser by the condenser fan G Compressor Modern high efficiency compressors operate much faster than older models The compressor...

Page 20: ...rs Bins Soap and water Do not wash any removable items bins drawers etc in dishwasher Toe Grille Soap and water Mild liquid sprays Vacuum attachment Vacuum dust from front of toe grille Remove toe grille See illustration on page 7 Vacuum backside and wipe with sudsy cloth or sponge Rinse and dry Exterior and Handles Soap and water Do not use commercial household cleaners ammonia or alcohol to clea...

Page 21: ...r counterclockwise Tighten the collar slightly If the coupler has a shutoff make sure it is in the open position Place the keg coupler in the cleaning solution bucket and pump the cleaning solution through the beer line Clean the faucet parts and keg coupler thoroughly using the faucet cleaning brush Also use the faucet cleaning brush to clean around the shank and coupling Rinse all the parts with...

Page 22: ......

Page 23: ...ontrol is set too low Adjust temperature control to a warmer setting Allow several hours for temperature to stabilize Interior beverage center temperature is too warm Temperature control is set too warm Door is kept open too long or is opened too frequently Door may not be seating properly Beverage center has recently been disconnected for a period of time Adjust temperature control to a colder se...

Page 24: ...dition Make sure faucet is opened all the way Close quickly when done Replace regulator Readjust regulator to a lower pressure until foam subsides When pressure is properly set you should be able to pour 10 oz of beer in 5 seconds Make sure beer delivery line is not pinched and is fully inside the interior of the beverage center Wait until keg cools down to proper temperature Have beverage center ...

Page 25: ...perature is increased The self heatingPTCresistorusedinthesolidstaterelayhasthe unique characteristic of changing from low to very high resistance very abruptly thus serving as an ON OFF switch See Figure C3 Thesolidstaterelayplugsdirectlyontothe compressor startandrunterminals See FigureC2 Relayterminals 1 2 and5areconnectedwithintherelay asareterminals 3 and 6 Figure C1 A run capacitor is connec...

Page 26: ... to refrigerator 2 Remove bale wire holding relay to compressor 2 Use small flat bladed screwdriver to disconnect leads to relay assembly 3 Use flat bladed screwdriver and gently pry capacitor from relay assembly 4 Discharge capacitor by shorting across terminals with 500K 1 watt resistor for one minute 5 Use ohmmeter set on the Ohms times 1000 scale if available to check resistance across capacit...

Page 27: ... a live circuit the control thermostat and defrost timer wiring should be checked for loose and or broken connections Acontrolthermostatcheckcanbemadebyusingapiece of wire as a temporary bridge across two thermostat terminals If the compressor starts and runs with the bridge the control thermostat is at fault and should be replaced IfthevoltagecheckshowspowersupplyatthePTCRelay terminals use a tes...

Page 28: ...aWARMERsetting theDampermovestoallowmore air into the refrigerator section LIGHT SWITCH The light switch is a door activated single pole single throw switch SPST See Figure C10 When the door is closed the light circuit is open OFF Push on terminal connectors secure the wiring harness leads to the switch terminals To Remove Refrigerator Light Socket 1 Disconnect electrical supply to refrigerator 2 ...

Page 29: ...ourscrewssecuringevaporatorcoilcover 8 Press in on tabs of wiring harness connector and push through opening in fan access cover Figure C11 9 Disconnectfourwiresfromevaporatorfanmotor Green Yellow RedandtwopiggybackedBluewires 10 Disconnect three wires to lamp socket Yellow Red and two piggybacked Blue wires 11 RemoveEvaporatorCoilCover 12 Remove two screws securing fan motor assembly toevaporator...

Page 30: ...t thermostat are set to open at 47 F and close at 25 F To Remove The Defrost Thermostat 1 Disconnect electrical supply to refrigerator 2 Remove freezer shelves ice bucket ice trays and baskets 3 Remove Ice Maker Ice Maker tray holder 2 screws in place on left wall of freezer 4 Removeevaporatorfanaccesscover 1screw 5 Removeevaporatorcoilcover 4screws NOTE Ensure that you disconnect the green ground...

Page 31: ...tor so bottom of evaporator is free and pointing towards you Figure C13 NOTE Thedefrostheaterispositionedinbetween the evaporator coils It is a very snug fit 8 Grab heater from bottom and pull free of evaporator It is very snug so you will need to use a little force 9 Checkresistanceofdefrostheaterusingmultimeter Refer to data sheet on page 31 10 Replace defrost heater if resistance readings are o...

Page 32: ... D N O C s t t a W M P R s p m A 3 2 t f a h S e t i s o p p O W C 0 0 1 1 g n i n n u R 5 1 S N O I T A C I F I C E P S R E K A M E C I l a c i r t c e l E x a M C A V 7 2 1 C A V 5 1 1 z t r e H 0 6 t a t s o m r e h T C 9 F 8 4 t a s n e p O C 9 F 5 1 t a s e s o l C e g a t t a W r e t a e H 5 6 1 SERVICE DATA SHEET IMPORTANT SAFETY NOTICE The information provided herein is designed to assistq...

Page 33: ...32 COMPRESSORWIRING Induction Run Compressor with Relay LADDER SCHEMATIC ...

Page 34: ...33 WIRING DIAGRAM ...

Page 35: ...air is forced into a fan cover and discharged into the freezer and refrigerator compartments as shown in Figure D1 Cold air for the refrigerator compartment flows from the evaporator through an air duct located in front of the evaporatorcoverandintothefoodcompartmentthrough air ducts on the Control Box Return air from the refrigerator compartment flows through an opening on each side of the contro...

Page 36: ...ct specifications are met This term usually implies the use of processes or procedures available only at a reprocessing or manufacturing facility SAFETY WARNINGS Compressor Testing Whenever testing a compressor extreme caution should be used to prevent damaging the terminals A compressor with a damaged terminal or a grounded winding can expel a terminal from its insulated housing when the compress...

Page 37: ...igerantisindicated andno leak can be found after a thorough leak test the charge can be corrected without changing the compressor If there is reason to believe the system has operated for aconsiderablelengthoftimewithnorefrigerant andthe leak occurred in the evaporator excessive amounts of SOLDERING WARNING WEAR APPROVED SAFETY GLASSES WHEN WORKING WITH OR ON ANY PRESSURIZED SYSTEM OR EQUIPMENT HA...

Page 38: ...LATOR NEVER PUT HIGH PRESSUREONDOMEOFCOMPRESSOR IT COULD EXPLODE MAKE SURE GAUGE FITTINGSAREINGOOD CONDITIONANDDO NOT LEAK 5 Leave pressure on hot tube for 24 hours Any drop in pressure is indication of leak If dry nitrogen or carbon dioxide is not available follow steps 1 through 3 above then steps 4 and 5 below 4 Connectgaugestocharginghosefittings Pullvacuum on hot tube 5 Leave vacuum on each s...

Page 39: ... A high side process tube is attached to the filter drier WARNING DO NOT OPERATE RECIPROCATING COMPRESSOR WHEN CHARGING LIQUID REFRIGERANT INTO SYSTEMTHROUGHITSPROCESSTUBE Replacementcompressorsforrefrigeratorsandfoodfreezers mayhaveanoilcoolereveniftheoriginalcompressordidnot Iftheproductisnotequippedforanoilcooler leavetheplastic capsinplaceandinstallthecompressor connectingonlytothe suctionandd...

Page 40: ...ess tube is too short silver solder four inch piece of tubing onto process tube at this time 13 Solder all connections according to soldering procedure outlined above 14 Remove original filter drier 15 Install new filter drier at condenser outlet 16 Evacuate and charge system using recommended proceduredescribedunderEvacuatingand Rechargingonpages44 45 17 Reconnect compressor terminal leads in acc...

Page 41: ...solderingwill warp the plastic liner The evaporator is located in the upper section of the freezerandissecuredtothedrainpanbytopandbottom brackets Styrofoam blocks are located on each side directlyacrossfromeachother toensureproperairflow throughtheevaporator The heat exchanger on this style of refrigerator is in the insulationbetweenthebackofthefoodlinerandtheback of the cabinet Because of this y...

Page 42: ...Sheet To replace the Heat Exchanger 1 Recover refrigerant from sealed system 2 Remove evaporator cover and disconnect defrost heater and limit thermostat wires 3 Cut heat exchanger off flush with liner See Figure 1 4 Recover evaporator You do not need to remove defrost heater 5 Using drill bit drill hole through the cabinet from inside at location shown in Figure 2 6 Using drill bit open hole dril...

Page 43: ...while maintaining servicing repairing or disposingofrefrigerantequipment A hot tube repair kit is used to bypass a leaking Perimeter Hot Tube Yoder Loop The Perimeter Hot Tube must be cut out of the sealed refrigeration system and a low wattage heater wire installed inside the tube Thisheaterwillpreventcondensationfromformingonthe exterior front edge of the cabinet This kit contains 1 Copper Bypas...

Page 44: ...erted start Vacuum Pump and place your thumb over end of tube When good vacuum is obtained release your thumb and begin to feed braid into Hot tube Continue this process until string reaches Plastic Sleeve NOTE Take the time to remove all the bends from the heater caused from being rolled up by pulling theheaterandbraidthroughashopragwithasmall amount of silicone on the rag and laying it in a roll...

Page 45: ...capillary tube input end into filter drier outlet Do not allow tube to bottom against screen Solder EVACUATINGANDRECHARGING CAUTION Checktheserialplateforthe correct refrigerant type It is extremely important to verify the type of refrigerant in the system before starting any sealed system repairs CAUTION With the possible exception of the vacuum pump all service equipment that comes in contact wi...

Page 46: ...ofevacuation aproperly maintainedtwo stagevacuumpumpingoodconditionis required It is absolutely essential to maintain your vacuum pump according to the manufacturer s instructions including required oil changes at the recommendedintervals Vacuumpumpoilshould always be changed after evacuating a contaminated system Vacuum pump performance should be checked periodically with a micron gauge 1 Make ce...

Page 47: ...ugevalvetoallow compressor to remove any refrigerant trapped in high side hose and process fitting 11 Closebothmanifoldgaugevalves Ifhigh sidegauge reading rises pinch off must be corrected before proceeding 12 Removehigh sideprocesstubeadaptorandsolder process tube closed 13 Clamplow sideprocesstubewithpinchofftoolwhile unit is running Remove low side process tube adaptor and solder process tube ...

Page 48: ...lower start up sound transmission MISCIBILITY OF R 134a AND ESTER OIL A special synthetic oil known as Ester oil is used as a lubricant in refrigeration systems operating on R 134a Ester oils are produced from alcohols and fatty acids and are available in several different variants Ester oils have a pleasant aroma reminiscent of fruit Esteroilsgenerallyincludevarioustypesofadditivesfor improving c...

Page 49: ...a lower pressure so a lower ultimate vacuum can be achieved See 2 Stage Vacuum Pump Figure E3 2 Stage Vacuum Pump VACUUMPUMPMAINTENANCE It is absolutely essential to maintain your vacuum pump according to the manufacturer s instructions including required oil changes at the recommended intervals Vacuum pump oil should always be changed after evacuating a contaminated system Vacuum pump performance...

Page 50: ...asensitivityarenow available Be sure to consult with the manufacturer before selecting or using a non selective detector with R 134a Halogen specific detectors use a specialized sensor thatallowsdetectionofcompoundscontainingchlorine fluorine bromine andiodinewithoutbeingactivatedby other species The major advantage of this type of R 134a PROPERTIES ThepropertiesofR 134aareverysimilartothoseofR12 ...

Page 51: ... 4 5 0 1 6 0 4 3 4 3 1 6 6 2 1 5 6 0 2 1 4 7 6 0 1 1 3 3 4 6 5 4 1 4 6 3 1 0 8 7 1 5 6 2 9 5 1 1 1 6 4 6 7 5 1 8 6 4 1 5 0 5 1 1 9 8 1 1 0 2 1 9 8 4 3 0 7 1 7 7 5 1 0 1 2 2 1 0 2 1 6 4 1 5 2 1 7 1 5 6 3 8 1 1 9 6 1 5 1 4 9 0 5 1 7 7 1 0 3 1 4 4 5 6 7 9 1 0 1 8 1 0 2 7 6 4 8 1 0 1 2 5 3 1 2 7 5 4 2 1 2 5 3 9 1 5 2 9 3 1 2 2 6 4 2 0 4 1 0 0 6 9 7 2 2 6 6 0 2 0 3 1 1 1 6 2 5 8 2 5 4 1 8 2 6 3 4 4 2 3...

Page 52: ... Ifbreathinghasstopped give artificial respiration SPILLS OR LEAKS If a large release of vapor occurs such as from a large spill or leak the vapors may concentrate near the floor or low spots and displace the oxygen available for breathing causing suffocation Evacuate everyone until the area has been ventilated Use blowers or fans to circulate the air at floor level DO NOTreentertheaffectedareaunl...

Page 53: ...ould be monitored routinely Airlinesshouldneverbeconnectedtostoragetanks Filling and Charging Operations Before evacuating cylinders or refrigeration equipment any remaining refrigerant should be removed by recovery system Vacuum pump discharge lines should be free of restrictions that could increase discharge pressures above 15 psig 205 kPa and result in formation of combustible mixtures Cylinder...

Page 54: ...ase on the top edgeoftheMoldpreventssiphoningofwaterby capillary action Mold Heater AMoldHeater ratedat115volts 81ohms 10 or230 volts 340 ohms 10 and covered with an aluminum sheath is embedded in the grooved section on the underside of the Mold When the Mold Heater is energized the ice contact surface within the Mold is heated enough to allow harvest of the ice pieces The Mold Heater is wired in ...

Page 55: ...he Storage Container is full of Ice The switch is opened after the Sensing Arm is raised to its most upright position The switch is mounted to the top right wall of the Ice Maker Support Not shown in FigureF2 Thermal Cut Out TCO The Thermal Cut Out is a one time limit fuse used as a safety device It is located under the mounting plate in the head of the Ice Maker between the Thermostat and wire co...

Page 56: ...ounterclockwise until the Hold Switch circuit to the Motor is completed WATER VALVE SWITCH WATER FILL VOLUME The amount of water fill is directly proportional to the length of time terminals C NC of the Water Fill Switch are closed Closing occurs when the switch plunger drops into a cavity formed in the Cam Different water valves have different flow rates For this reason anytime a Water Valve is r...

Page 57: ... Ice Stripper to disengage it from front of Mold Support housing 4 Replace in reverse order To Replace Ejector Blades 1 RemovefrontCover 2 Remove three screws holding Mounting Plate in place 3 CarefullyremoveMountingPlate disengagingend of Ice Maker Control Arm and Ejector Blades from Motor coupling noting relative position of Ice Maker Control Arm Spring 4 Remove Fill Trough and bearing 5 Turn bl...

Page 58: ...rface of replacement thermostat to ensure a positive bond to mold 6 Replacethermostatinreverseorder To Replace Hold Switch 1 RemovefrontCover 2 Remove three screws that attach Mounting Plate to SupportHousing 3 Disconnect six Hold Switch wire leads 4 Remove two Hold Switch mounting screws 5 Remove Hold Switch 6 Replace in reverse order Figure F6 To Replace Thermal Cut Out TCO 1 RemovefrontCover 2 ...

Page 59: ...ebond with thermal mastic sealer Check Mold temperature at a mounting screw If temperature is above 15 F freezer air temperature is not cold enough to switch Ice Maker Thermostat to closed position If Mold is below 9 F manually start Ice Maker by rotating Timer gear If motor fails to start check Motor for continuity If Motor starts Thermostat Shut Off Switch or Hold Switch is inoperative 4 To Repl...

Page 60: ...e throw switch in series with the Mold Heater Do the Ejector Blades make two revolutions per cycle Is ice stored on blades after harvest Is the Water Solenoid wired in series with the Mold Heater To manually cycle Ice Maker 1 Remove Cover from Ice Maker head 2 Insert a Phillips into screw on timing gear 3 Turn gear clockwise until Motor starts to run Operating Cycle Illustrations Manual Cycle ICE ...

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Page 67: ...66 Operating Cycle Illustrations Mechanical The following Figures illustrate the mechanical operation of an Ice Maker Step 2 Step 1 ...

Page 68: ...67 Step 3 Step 4 Step 5 Step 6 ...

Page 69: ...68 Step 8 Step 7 Step 9 Step 10 ...

Page 70: ...69 Ice Maker Exploded View ...

Page 71: ...70 Ice Maker Wiring Diagrams Enlarged view ...

Page 72: ...mage Copper tubing is recommended for the water supply line Water supply tubing made of 1 4 plastic is not recommended since it greatly increases the potential for water leaks The manufacturer will not be responsible for any damage if plastic tubing is used for the supply line DO NOT install water supply tubing in areas where temperatures fall below freezing Connect the ice maker to a drinkable wa...

Page 73: ... Adjustable Wrench Knife 1 Ice Maker 2 Ice Container 3 Plastic Water Supply Tubing 8 Steel Clamp Qty 1 4 Screws Qty 2 5 Screws Qty 2 7 Leveling Bracket Qty 1 6 Leveling Bracket Screw Qty 1 10 Water Valve Qty 1 11 Water Inlet Tube Qty 1 9 Plastic Clamp Qty 2 Use This Page to Identify Parts ...

Page 74: ...r of refrigeratorandlocateleftcondensermountingbracket screw s Removeandsavescrews DONOTremove compressorsoundbaffle A ifinstalled Carefullybend condenser out away from back of refrigerator If condenser is mounted inside compressor compartment D remove screws securing sound baffle to cabinet B 7 With needle nose pliers remove foam from hole 8 Push water inlet tube into small hole on back of refrig...

Page 75: ...ure connection is tight 13 Mount ice maker onto two screws 5 you installed in Step 12 Tighten screws Make sure water inlet tube 11 is sitting inside fill cup 14 Adjust leveling bracket 7 to level ice maker 1 Ice maker is level when gap between freezer wall and ice maker is same at top and bottom Tighten screw 6 when level 9 Push plastic water supply tubing 3 into water inlet tube 11 as far as it w...

Page 76: ...om of water valve as far as it will go Finger tighten nylon compression nut onto threaded end of water valve Tighten another one half turn with wrench DO NOT overtighten 20 On models with exterior condenser reinstall condenser brackets and tighten down screws 19 Secure plastic water tubing to rear of cabinet with two plastic clamps 9 NOTE Clean back of cabinet with a commercial household cleaner a...

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